Automatic continuous oiling robot for railway fasteners

By designing an automated continuous oiling robot for railway fasteners, the robot utilizes motor control components and a brush structure to clean the surface of railway fasteners, solving the problems of low automation in oiling equipment and the impact of impurities and dust on the oiling effect, thus achieving comprehensive and continuous oiling.

CN223669729UActive Publication Date: 2025-12-16LUOYANG RAILWAY INFORMATION ENG SCHOOL
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Patent Information

Application Number
CN202423187742.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-16
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing railway fastener oiling equipment has a low degree of automation and fails to effectively clean impurities and dust before oiling, resulting in poor oiling effect.

Method used

An automated continuous oiling robot for railway fasteners was designed, equipped with a motor control unit and a brush structure. It can clean the surface of railway fasteners before oiling, including first and second brush bristles. The motor control unit drives the brush base to rotate, and together with the scraper and conical groove structure, it can achieve comprehensive cleaning of railway fasteners.

Benefits of technology

It improves the comprehensiveness of oiling, reduces uneven oiling caused by impurities and dust, enhances the oiling effect, ensures full contact between the surface of railway fasteners and the protective oil, and maintains the continuity of the cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic continuous oiling robot for railway fasteners, relates to the technical field of railway maintenance equipment, and aims to solve the technical problem that the oiling effect of railway workpieces is affected by impurities and dust due to the lack of a structure capable of cleaning the railway fasteners in advance on current oiling equipment. A mounting groove is formed in the side edge of the oiling equipment body, a motor control part is mounted in the mounting groove, a brush base is fixedly mounted at the lower end of the motor control part, and a bristle body used for cleaning impurities and dust on the surface of the railway fastener is mounted at the bottom of the brush base. According to the railway fastener oiling device, the motor control piece is mounted in the mounting groove to control the brush base to rotate, so that the brush hair main body can clean the surface of a railway fastener, impurities and dust on the surface of the railway fastener at different positions can be cleaned in cooperation with the oiling device main body, and the railway fastener oiling device has the advantages that the surface cleanliness of the railway fastener is improved; and the oiling effect is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of railway maintenance equipment technology, and more specifically, to an automated continuous oiling robot for railway fasteners. Background Technology

[0002] Railway fasteners require regular oiling maintenance during long-term use to prevent rust, ensure their normal working performance, and extend their service life.

[0003] Existing railway fastener oiling equipment, while reducing manual labor intensity to some extent, suffers from limitations in functionality and automation. For example, some oiling equipment can only oil railway fasteners at fixed points. However, because railway fasteners are exposed to the open environment for extended periods, their surfaces accumulate impurities and dust. Oiling without cleaning these impurities and dust can affect the oiling effect and lead to missed areas. Therefore, a structure is needed that can clean impurities and dust from railway fasteners before oiling. In light of this, we propose an automated continuous oiling robot for railway fasteners. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide an automated continuous oiling robot for railway fasteners. This solves the technical problem that the current oiling equipment lacks a structure that can clean railway fasteners in advance, causing impurities and dust to affect the oiling effect of railway workpieces.

[0005] To solve the above technical problems, this utility model provides the following technical solution: an automated continuous oiling robot for railway fasteners, including an oiling equipment body, an installation groove is provided on the side of the oiling equipment body, a motor control component is installed inside the installation groove, a brush base is fixedly installed at the lower end of the motor control component, and a brush body for cleaning impurities and dust on the surface of railway fasteners is installed at the bottom of the brush base.

[0006] The brush body includes a plurality of first bristles for cleaning the surface of the railway fastener, and a plurality of second bristles for cleaning the sides of the railway fastener are arranged in a ring around the outer edge of the plurality of first bristles.

[0007] This invention uses a motor control unit installed inside the mounting slot to control the rotation of the brush base, allowing the brush body to clean the surface of the railway fastener. This, combined with the oiling equipment, allows for the removal of impurities and dust from different locations on the railway fastener surface. This improves the overall coverage of the oiling process, reducing the likelihood of the protective oil failing to fully contact the railway fastener due to impurities and dust. This enhances the inter-structure cooperation and improves the oiling effect on the railway fastener.

[0008] Preferably, the motor control comprises a telescopic driving motor, the output end of the driving motor is fixedly provided with a rotating rod, the lower end of the rotating rod is fixedly provided with a connecting block fixedly connected with the brush base, and an annular groove is formed in the outer edge of the connecting block.

[0009] Preferably, the bottom of the oiling device body is fixedly provided with two fixed rods, and the two fixed rods are rotatably installed with balls combined with the annular groove at the lower end side of the motor control.

[0010] Preferably, the annular side of the annular groove is provided with a positioning groove, and the upper and lower side edges of the positioning groove are both provided with inclined surfaces matched with the side edges of the balls.

[0011] Preferably, an L-shaped plate is fixedly arranged on the rod wall of the fixed rod away from the oiling device body, and a plurality of material scraping plates matched with the second bristles are fixedly arranged on the side of the L-shaped plate close to the brush body.

[0012] Preferably, the bottom of the brush base is provided with a tapered groove with a pointed end downward, and the top end of the first bristle is rotatably installed with a tapered round block combined with the tapered groove.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. The utility model discloses a motor control is installed in the installation groove to control the rotation of the brush base, so that the brush body can clean the surface of the railway fastener, and the oiling device body can clean the impurities and dust on the surface of the railway fastener at different positions, so that the oiling process can be improved, and the phenomenon that the protective oil cannot fully contact the railway fastener due to the shielding of impurities and dust can be avoided, so that the cooperation effect between structures is improved, and the oiling effect of the railway fastener is improved.

[0015] 2. The utility model also discloses that the material scraping plates on the side of the L-shaped plate can vibrate by colliding with the brush body during rotation, so that the impurities and dust adhered to the brush body can be shaken off, the brush body can be cleaned at the interval position between two railway fasteners, the next railway fastener can be cleaned, and the cleaning effect of the railway fastener at different positions can be maintained. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1The whole structure schematic view of the utility model;

[0017] Figure 2 The partial structure exploded view schematic view of the utility model;

[0018] Figure 3 The partial structure exploded view schematic view of the utility model;

[0019] Figure 4 The Figure 2 The structure enlarged schematic view of A part in the middle;

[0020] Figure 5 The Figure 3 The structure enlarged schematic view of B part in the middle;

[0021] Figure 6 The use state schematic view of the utility model.

[0022] Mark number explanation: 1, oiling equipment main body, 101, installation groove, 2, motor control piece, 201, drive motor, 202, rotating rod, 203, connecting block, 204, annular groove, 205, positioning groove, 206, inclined surface, 3, brush base, 301, conical groove, 4, brush main body, 401, first brush, 402, second brush, 403, conical round block, 5, fixed rod, 501, ball, 6, L-shaped plate, 601, scraping plate. DETAILED DESCRIPTION

[0023] As Figures 1 to 6 shown, the utility model relates to a kind of railway fastener automation continuous oiling robot, including oiling equipment main body 1, installation groove 101 is set in the side of oiling equipment main body 1, motor control piece 2 is installed in the inside of installation groove 101, motor control piece 2 lower end is fixedly installed with brush base 3, and brush base 3 bottom is installed with the brush main body 4 for cleaning railway fastener surface impurity dust;Oiling equipment main body 1 includes mobile chassis, oiling mechanism, visual detection system, control system, liquid supply system and the structure composition, such as existing technology, the brush main body 4 of brush base 3 bottom is controlled to be rotated by being installed with motor control piece 2 in installation groove 101, can carry out cleaning action to railway fastener in the movement, to reduce the adhesion of impurity dust, benefit the comprehensiveness of oiling.

[0024] The brush main body 4 includes a plurality of first brushes 401 for cleaning the surface of the railway fastener, and a plurality of second brushes 402 for cleaning the side of the railway fastener are arranged in an annular array on the outer edge of the plurality of first brushes 401. The first brushes 401 can clean the top surface of the railway fastener, and the second brushes 402 can clean the side of the railway fastener. This ensures the comprehensiveness of the cleaning.

[0025] In the embodiment of the utility model, motor control piece 2 includes telescopic drive motor 201, the output of drive motor 201 is fixedly provided with rotary bar 202, the lower end of rotary bar 202 is fixedly provided with the connecting block 203 of fixed connection with brush base 3, the outer edge of connecting block 203 is provided with annular groove 204, the bottom of oiling equipment main part 1 is fixedly provided with two fixed rods 5, the lower end side of two fixed rods 5 close to motor control piece 2 is rotatably installed with the ball 501 combined with annular groove 204, the annular side of annular groove 204 is provided with positioning groove 205, the upper and lower two side angles of positioning groove 205 are provided with inclined plane 206 combined with the side of ball 501;Rotary bar 202 includes hollow pipe and adjusting rod, the length of the whole is easy to adjust in the way of sleeving, the annular groove 204 on the side of connecting block 203 is combined with ball 501, the design of positioning groove 205 can increase the range of contact with ball 501, and the design of inclined plane 206 can improve the adhesion between the two, to achieve the effect of stable connection, ball 501 rotatably arranged can reduce the influence on the rotation of connecting block 203, so that rotary bar 202 has the structure of limiting support while being telescopic and adjustable in length, and the flexibility of structural cooperation is improved.

[0026] In the embodiment of the utility model, the rod wall of the fixed rod 5 away from the oiling equipment main part 1 is fixedly provided with the L-shaped plate 6, and the side of the L-shaped plate 6 close to the brush body 4 is fixedly provided with a plurality of scraping plates 601 matched with the second bristles 402; through the cooperation of the scraping plates 601 on the side of the L-shaped plate 6 and the second bristles 402, collision can occur between the second bristles 402 and the scraping plates 601 during the rotation of the second bristles 402, and the vibration force generated can shake off the impurities and dust adhered to the surface of the brush body 4, achieving the effect of self-cleaning.

[0027] In the embodiment of the utility model, the bottom of the brush base 3 is provided with a tapered groove 301 with a pointed end downward, and the top end of the first bristle 401 is rotatably provided with a tapered round block 403 combined with the tapered groove 301; through the combination of the tapered groove 301 and the tapered round block 403, the brush body 4 can have the effect of self-rotation, so that when the second bristles 402 collide with the scraping plates 601, the positions of the plurality of second bristles 402 change through rotation by the influence of resistance, so that the second bristles 402 located on the inner side can be adjusted to the outer side position, improving the comprehensiveness of self-cleaning.

[0028] Working principle: the embodiment provides a kind of railway fastener automation continuous oiling robot, when using, first, oiling equipment main body 1 is placed on rail, and the oiling equipment main body 1 of mobile chassis, oiling mechanism, visual detection system, control system, liquid supply system composition can realize the effect of fixed-point quantitative oiling, in the process of driving of oiling equipment main body 1, the cooperation of motor control member 2 and brush base 3 being provided with in the front end of oiling equipment main body 1 can control the autorotation of bristle main body 4, so that bristle main body 4 can automatically clean the surface of railway fastener when passing the position of railway fastener, so as to clean the impurities and dust adhered to the surface of railway fastener, in the process of rotating of bristle main body 4, collision between second bristle 402 and scraper plate 601 occurs, and the generated force can shake off the impurities and dust adhered to the surface of bristle main body 4, so that self-cleaning action can be carried out on bristle main body 4 between adjacent two railway fasteners, keep good cleaning effect on the surface of railway fastener, so that the comprehensive contact of railway fastener after cleaning can be improved, and the emergence of missing phenomenon is reduced.

[0029] The embodiments of the present application are disclosed, but are not limited to the embodiments, and the ordinary skilled in the art can easily understand the spirit of the present application according to the above embodiments, and make different inferences and changes, as long as they do not deviate from the spirit of the present application, they are within the protection scope of the present application.

Claims

1. A railway fastener automated continuous oiling machine robot, characterized by, The application relates to a lubricating device body (1) provided with a mounting groove (101) on the side, a motor control element (2) mounted in the mounting groove (101), a brush base (3) fixedly installed at the lower end of the motor control element (2), and a brush body (4) for cleaning the surface impurities and dust of a railway fastener installed at the bottom of the brush base (3). The brush body (4) comprises a plurality of first brush hairs (401) for cleaning the surface of the railway fastener, and a plurality of second brush hairs (402) for cleaning the side of the railway fastener are arranged in an annular array on the outer edge of the first brush hairs (401).

2. The railroad fastener automated continuous oiling machine robot of claim 1, wherein, The motor control element (2) comprises a telescopic driving motor (201), an output end of the driving motor (201) is fixedly provided with a rotating rod (202), the lower end of the rotating rod (202) is fixedly provided with a connecting block (203) fixedly connected with the brush base (3), and an annular groove (204) is formed in the outer edge of the connecting block (203).

3. The railroad fastener automated continuous oiling machine robot of claim 2, wherein, Two fixed rods (5) are fixedly arranged at the bottom of the lubricating device body (1), and a ball (501) combined with the annular groove (204) is rotatably arranged on the lower end side of the two fixed rods (5) close to the motor control element (2).

4. The railroad fastener automated continuous oiling machine robot of claim 3, wherein, The annular side of the annular groove (204) is provided with a positioning groove (205), and the upper and lower side edges of the positioning groove (205) are provided with inclined surfaces (206) matched with the side edges of the ball (501).

5. The railroad fastener automated continuous oiling machine robot of claim 1, wherein, An L-shaped plate (6) is fixedly arranged on the rod wall of the fixed rod (5) away from the lubricating device body (1), and a plurality of scraping plates (601) matched with the second brush hairs (402) are fixedly arranged on the side of the L-shaped plate (6) close to the brush body (4).

6. The railroad fastener automated continuous oiling machine robot of claim 1, wherein, A conical groove (301) with a pointed end downward is formed in the bottom of the brush base (3), and a conical circular block (403) combined with the conical groove (301) is rotatably arranged at the top end of the first brush hair (401).