Modularized carbon black slag separator

By using modular design and a rotary motor-driven threaded rod and bevel gear assembly, the problems of decreased filtration efficiency and difficulty in cleaning inner wall impurities in existing carbon black production slag removal devices have been solved. This enables rapid replacement of the filter box and cleaning of the inner wall, improving the working efficiency and stability of the device.

CN223669750UActive Publication Date: 2025-12-16QINGDAO SHENZHOU BOILER AUXILIARY MASCH CO LTD
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Patent Information

Application Number
CN202423173021.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-16
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing carbon black production slag removal equipment suffers from decreased filtration efficiency and impurities adhering to the inner wall after prolonged use, making it difficult to replace and clean efficiently.

Method used

A modular carbon black slag remover was designed, which uses a rotary motor to drive a threaded rod and a bevel gear assembly to achieve quick replacement of the filter box and cleaning of the inner wall. The inclined surface design facilitates the discharge of impurities.

Benefits of technology

It enables quick replacement of the filter box and cleaning of the inner wall, ensuring filtration efficiency and stable operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a modularized carbon black slag separator, which comprises a working box, a gas inlet pipe, a gas outlet pipe, a gas inlet pipe, a gas outlet pipe, a gas inlet pipe and a gas outlet pipe, a first working assembly; the first working assembly comprises a hinge door installed on the working box, two symmetrical fixing blocks are fixedly connected into an inner cavity of the working box, openings are formed in the two fixing blocks, sliding blocks are slidably connected into the two openings, a threaded rod penetrates through one of the sliding blocks in a threaded mode, and the other end of the threaded rod penetrates through the hinge door. The two ends of the threaded rod are rotationally connected into the openings, a sliding rod penetrates through one end of the other sliding block in a sliding mode, the two ends of the sliding rod are fixedly connected into the openings, and a rotating motor is fixedly installed on the outer wall of the working box. According to the utility model, the filter box can be quickly replaced, so that the carbon black deslagging efficiency is guaranteed, and meanwhile, the inner wall of the box body can be quickly cleaned.
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Description

TECHNICAL FIELD

[0001] The utility model relates to carbon black deslagging technical field especially relates to a modularization carbon black deslagging device. BACKGROUND

[0002] Carbon black is mainly composed of carbon and contains a small amount of oxygen, hydrogen and sulfur and other elements. Its particle is approximately spherical, and the particle size is between 10-500 mu m, and is often fused or coalesced into three-dimensional key branch or fibrous aggregate. Carbon black is formed by the incomplete combustion or pyrolysis of hydrocarbons under strict process conditions. It can also be obtained by incomplete combustion or thermal decomposition of carbon-containing substances such as coal, natural gas, heavy oil and fuel oil under insufficient air conditions.

[0003] The existing carbon black production deslagging device is that the carbon black filtered by the filtering device enters the conveying pipeline. Therefore, during the filtering process, the filtering device has a long service time, and the working efficiency is reduced. However, it is inconvenient to replace the filtering device, and the inner wall of the filtering device is attached with impurities, which needs to be cleaned. UTILITY MODEL CONTENT

[0004] In view of the deficiencies in the prior art, the utility model provides a modularization carbon black deslagging device.

[0005] The embodiment of the utility model provides a modularization carbon black deslagging device, which comprises:

[0006] A working box is provided with an air inlet pipe, and an outlet pipe is arranged on the upper end face of the working box. A deslagging pipe is arranged at the bottom of the working box.

[0007] A first working assembly is arranged on the working box. Two symmetrical fixed blocks are fixedly connected in the inner cavity of the working box. Two openings are arranged on the two fixed blocks. Sliding blocks are slidably connected in the two openings. One of the sliding blocks is threaded through a threaded rod. The threaded rod is rotatably connected to the openings at both ends. The other sliding block is slidably connected to a sliding rod at one end. The sliding rod is fixedly connected to the openings at both ends. A rotary motor is fixedly installed on the outer wall of the working box. The motor shaft of the rotary motor is rotatably connected to one end of the threaded rod. The ends of the two sliding blocks are fixedly connected to a placing box. A filter box is placed in the placing box. The filter box is matched with the placing box. A second working assembly is arranged in the working box.

[0008] Further, the second working assembly comprises a bevel gear one fixedly connected to one end of the threaded rod, the working box is rotationally connected with a screw rod, one end of the screw rod rotationally penetrates through the fixed block, a bevel gear two is fixedly installed on one end of the screw rod, the bevel gear two is engaged with the bevel gear one, the screw rod is threadedly sleeved with a cleaning plate, a group of moving rods are slidably penetrated through the cleaning plate, one end of the group of moving rods is fixedly connected in the working box, and the other end of the group of moving rods is respectively fixedly connected to the lower end faces of the two fixed blocks.

[0009] Further, a group of supporting frames are installed on the lower end face of the working box, and anti-skid lines are installed on the lower end faces of the group of supporting frames.

[0010] Further, a handle is installed on the hinged door.

[0011] Further, an inclined surface is installed on the bottom end inner wall of the working box.

[0012] Further, an on-off valve is installed on the residue discharging pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The first working assembly can quickly take out the filter box from the working box, so that the filter box can be conveniently replaced by the staff, the working efficiency of the filter box is guaranteed, and the inner wall can be cleaned when the filter box is replaced, so that the cleanness of the inner wall is guaranteed. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is a three-dimensional structure schematic view of the modularized carbon black residue discharger.

[0016] Fig. 2 It is an internal three-dimensional structure sectional view of the modularized carbon black residue discharger.

[0017] Fig. 3 It is a three-dimensional structure schematic view of the cleaning plate of the modularized carbon black residue discharger.

[0018] In the above drawings, 1 is a working box, 2 is an air inlet pipe, 3 is a discharge pipe, 4 is a hinged door, 5 is a fixed block, 6 is an opening, 7 is a sliding block, 8 is a threaded rod, 9 is a sliding rod, 10 is a rotary motor, 11 is a placing box, 12 is a filter box, 13 is a bevel gear one, 14 is a screw rod, 15 is a bevel gear two, 16 is a cleaning plate, 17 is a moving rod, 18 is a supporting frame, 19 is a handle, and 20 is a residue discharging pipe. DETAILED DESCRIPTION

[0019] The technical scheme in the utility model will be further described in combination with the drawings and embodiments.

[0020] As Figs. 1-3 shown in the utility model embodiment proposes a kind of modular carbon black deslagging device, comprising:

[0021] The lower end surface of the working box 1 is provided with a set of support frames 18, and the lower end surface of the set of support frames 18 is provided with anti-skid lines. The device can be placed stably in a designated position through the support of the support frames 18 and the friction of the anti-skid lines, and work can be carried out. The inner wall of the bottom end of the working box 1 is provided with an inclined surface. Therefore, impurities can quickly enter the deslagging pipe 20 from the inclined surface for deslagging operation. The working box 1 is provided with an air inlet pipe 2, and the upper end surface of the working box 1 is provided with a discharge pipe 3. The bottom of the working box 1 is provided with a deslagging pipe 20, and the deslagging pipe 20 is provided with a switch valve. The switch valve can adjust the deslagging pipe 20. The first working assembly includes a hinge door 4 installed on the working box 1.

[0022] The hinge door 4 is a prior art, and the door plate can be rotated through a hinge. The hinge door 4 is provided with a handle 19. Pulling the handle 19 can facilitate the quick opening and closing of the hinge door 4 by the staff. The inner cavity of the working box 1 is fixedly connected with two symmetrical fixed blocks 5. The two fixed blocks 5 are provided with openings 6. The two openings 6 are slidably connected with sliding blocks 7. One of the sliding blocks 7 is threadedly penetrated by a threaded rod 8. The two ends of the threaded rod 8 are rotatably connected in the openings 6. The other end of the other sliding block 7 is slidably penetrated by a sliding rod 9. The two ends of the sliding rod 9 are fixedly connected in the openings 6. The outer wall of the working box 1 is fixedly provided with a rotating motor 10. The rotating motor 10 is a prior art, and the object connected to the motor shaft thereof can be rotated. The motor shaft of the rotating motor 10 is rotatably penetrated through the working box 1 and fixedly connected to one end of the threaded rod 8. One end of the two sliding blocks 7 is fixedly connected with a placing box 11.

[0023] The placing box 11 is placed in the filter box 12, and the filter box 12 is matched with the placing box 11. The working box 1 is provided with a second working assembly. The second working assembly includes a bevel gear one 13 fixedly connected to one end of the threaded rod 8. The working box 1 is rotatably connected with a screw rod 14. One end of the screw rod 14 is rotatably penetrated through the fixed block 5. One end of the screw rod 14 is fixedly provided with a bevel gear two 15. The bevel gear two 15 is engaged with the bevel gear one 13. The rotation of the threaded rod 8 drives the rotation of the bevel gear one 13, and drives the rotation of the bevel gear two 15 engaged therewith. The rotation of the screw rod 14 drives the cleaning of the inner wall by the cleaning plate 16. The screw rod 14 is threadedly provided with the cleaning plate 16. The cleaning plate 16 is slidably penetrated by a set of moving rods 17. One end of the set of moving rods 17 is fixedly connected in the working box 1. The other end of the set of moving rods 17 is fixedly connected to the lower end surface of the two fixed blocks 5.

[0024] The detailed working process of the utility model is as follows:

[0025] The staff first stably places the device on the designated position through the support frame 18, then introduces the carbon black gas from the air inlet pipe 2 into the working box 1, then the gas is filtered through the filter box 12 and discharged from the discharge pipe 3, in the working process, the filter box 12 continuously filters a large amount of impurities, and part of the impurities are on the inner wall of the working box 1, after the work is completed, at this time the staff opens the hinged door 4 through the handle 19, then the staff opens the rotary motor 10, rotates the threaded rod 8 through the rotary motor 10, so that the sliding block 7 slides in the opening 6, the other sliding block 7 slides on the slide rod 9, at this time the placing box 11 slides and is discharged from the opening of the hinged door 4, then the staff can take out the filter box 12 from the placing box 11, at the same time, when the threaded rod 8 rotates, the bevel gear one 13 rotates, the bevel gear two 15 rotates, and the screw rod 14 fixedly connected with the bevel gear two 15 rotates, so that the cleaning plate 16 cleans the inner wall of the working box 1, a set of moving rods 17 have limiting effect, which can prevent the cleaning plate 16 from shaking, then the impurities enter the residue discharge pipe 20 from the inclined plane, then the staff opens the switch valve and takes out the storage box to collect the impurities, at this time the staff opens the rotary motor 10, so that the cleaning plate 16 and the placing box 11 reset and prepare for the next round of work.

[0026] Finally, it is pointed out that the above examples are only used to illustrate the technical solutions of the utility model and are not limited, although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the utility model can be modified or replaced equivalently without departing from the purpose and scope of the technical solutions of the utility model, which should be covered in the scope of the claims of the utility model.

Claims

1. A modular carbon black devolatilizer characterized in that, Include: Work box (1), the work box (1) is opened with inlet pipe (2), the work box (1) is opened with discharge pipe (3), the work box (1) bottom is installed with discharge pipe (20); First work assembly, the first work assembly includes the hinge door (4) installed on the work box (1), the inner chamber of the work box (1) is fixedly connected with two mutually symmetrical fixed blocks (5), two The opening (6) is opened in two fixed blocks (5), two sliding blocks (7) are slidably connected in two openings (6), one of the sliding blocks (7) is threaded through the threaded rod (8), both ends of the threaded rod (8) are rotatably connected in the opening (6), one end of the other sliding block (7) is slidably threaded through the slide rod (9), both ends of the slide rod (9) are fixedly connected in the opening (6), the outer wall of the work box (1) is fixedly installed with the rotary motor (10), the motor shaft of the rotary motor (10) is rotatably threaded through the work box (1) and fixedly connected to one end of the threaded rod (8), one end of two sliding blocks (7) is fixedly connected with the placing box (11), the filter box (12) is placed in the placing box (11), the filter box (12) is matched with the placing box (11), the work box (1) is provided with a second work assembly.

2. A modular carbon black polisher according to claim 1, wherein Wherein: The second work assembly includes a bevel gear one (13) fixedly connected to one end of the threaded rod (8), a screw rod (14) is rotatably connected in the work box (1), one end of the screw rod (14) is rotatably threaded through the fixed block (5), a bevel gear two (15) is fixedly installed on one end of the screw rod (14), a cleaning plate (16) is threadedly sleeved on the screw rod (14), a group of moving rods (17) are slidably threaded through the cleaning plate (16), one end of a group of moving rods (17) is fixedly connected in the work box (1), the other end of a group of moving rods (17) is respectively fixedly connected to the lower end face of two fixed blocks (5).

3. The modular carbon black polisher of claim 1, wherein, Wherein: A group of support frames (18) are installed on the work box (1), and anti-skid lines are installed on a group of support frames (18).

4. The modular carbon black polisher of claim 1, wherein, Wherein: The handle (19) is installed on the hinge door (4).

5. The modular carbon black polisher of claim 1, wherein, Wherein: The inclined surface is installed on the bottom end inner wall of the work box (1).

6. The modular carbon black polisher of claim 1, wherein, Wherein: The on-off valve is installed on the discharge pipe (20).