Water washing mechanism for fiber master batch

By designing a water washing device with unblocking and filtration mechanisms, the problem of clogging the discharge port after washing fiber masterbatch was solved, achieving normal discharge and wastewater purification, and reducing water waste and environmental pollution.

CN223669799UActive Publication Date: 2025-12-16ZHEJIANG DINGTIAN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423192734.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-16
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

After the fiber masterbatch is washed, water droplets adhere to its surface, causing the fiber masterbatch to clump together and block the discharge port, preventing normal discharge.

Method used

Design a water washing device that includes a dredging mechanism and a filtration mechanism. The dredging mechanism uses a motor-driven connecting shaft to drive gears and a dredging plate to remove blockages. The filtration mechanism uses quartz sand and activated carbon filter plates to purify wastewater.

Benefits of technology

It effectively clears blockages at the discharge port, enabling normal discharge of fiber masterbatch, and purifies wastewater through a filtration system, reducing water consumption and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of water washing devices, and particularly relates to a water washing mechanism for fiber master batches, which comprises a water washing barrel, the water washing barrel comprises a barrel body, and the top of the left side of the barrel body is communicated with a material inlet; by arranging the dredging mechanism, a second motor drives a connecting shaft to rotate, the connecting shaft drives a fixing sleeve to rotate, the fixing sleeve drives a dredging paddle to rotate, and meanwhile the connecting shaft can drive a gear to rotate in the rotating process, drive a toothed plate to move through the gear, drive a connecting plate to move through the toothed plate and drive a push rod to move through the connecting plate; the dredging plate is driven by the push rod to move, blocked fiber master batches can be scattered, and the problems that after the fiber master batches are washed, part of water drops are attached to the surfaces of the fiber master batches, the fiber master batches are prone to being attached together due to the tension of water when the fiber master batches are discharged subsequently, the fiber master batches are accumulated and blocked at a discharging port, and the discharging efficiency of the fiber master batches is improved are solved. And normal discharging cannot be realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of washing device, concretely is a kind of washing mechanism for fiber master batch. BACKGROUND

[0002] Fiber master batch, also known as fiber master batch, is the core raw material for chemical fiber dope coloring and functional modification, and is the concentrate of various plastic additives. In the production and processing process of fiber master batch, a washing device is needed. The washing device can ensure the cleanliness of the master batch, thereby improving the quality and performance of the subsequent processed products.

[0003] However, after the fiber master batch is washed, some water droplets will adhere to the surface of the fiber master batch. When the fiber master batch is discharged subsequently, the fiber master batch is easily attached together due to the water tension, causing the fiber master batch to be piled up and blocked in the discharge port, and unable to be discharged normally. UTILITY MODEL CONTENT

[0004] In order to make up for the shortcomings of the prior art, after the fiber master batch is washed, some water droplets will adhere to the surface of the fiber master batch. When the fiber master batch is discharged subsequently, the fiber master batch is easily attached together due to the water tension, causing the fiber master batch to be piled up and blocked in the discharge port, and unable to be discharged normally. The utility model provides a kind of washing mechanism for fiber master batch.

[0005] The utility model solves the technical scheme that it adopts: a kind of washing mechanism for fiber master batch, including washing barrel, the washing barrel includes barrel body, the top of the left side of barrel body is communicated with inlet, the top of barrel body is communicated with water inlet, the top of the right side of barrel body is communicated with discharge port, the bottom of barrel body is fixedly connected with support leg in four corners, the bottom of barrel body is communicated with drain, the top of barrel body is fixedly connected with first motor, the output of first motor is fixedly connected with screw rod, the surface of screw rod is threadedly connected with screw sleeve, the surface of screw sleeve is fixedly connected with filter screen, the surface of screw rod is fixedly connected with fixed ring, the surface of fixed ring is fixedly connected with stirring paddle, the inner chamber of discharge port is installed with dredging mechanism, the bottom of drain is installed with filtering mechanism;

[0006] The dredging mechanism includes second motor, support groove and guide groove, the back side of second motor is fixedly connected with the front side of discharge port, the support groove is opened in the back side of discharge port, the guide groove is opened in the front side and the back side of discharge port inner chamber, the output of second motor is fixedly connected with connecting shaft, the front side and the back side of the surface of connecting shaft are fixedly connected with fixed sleeve and gear respectively, the surface of fixed sleeve is fixedly connected with dredging pulp, the top of the surface of gear is engagedly connected with toothed plate, the front side of toothed plate is fixedly connected with connecting plate, the left side of connecting plate is fixedly connected with push rod, the left side of push rod is fixedly connected with dredging plate.

[0007] Preferably, the inner cavity of the guide slot is movably connected with a guide plate, one side of the guide plate is fixedly connected with the surface of the dredging plate.

[0008] Preferably, the inner cavity of the support slot is movably connected with a support plate, the right side of the support plate is fixedly connected with the left side of the tooth plate.

[0009] Preferably, the inner cavity of the tooth plate is movably connected with a limiting rod, the left side of the limiting rod is fixedly connected with the right side of the barrel.

[0010] Preferably, the right side of the tooth plate is movably connected with a limiting ring, the inner cavity of the limiting ring is fixedly connected with the surface of the limiting rod.

[0011] Preferably, the filter mechanism comprises a filter box, the top of the filter box is attached to the bottom of the drain, the filter box is in communication with the inner cavity of the drain, the top of the inner cavity of the filter box is fixedly connected with a first filter plate, the bottom of the inner cavity of the filter box is fixedly connected with a second filter plate, the first filter plate is made of quartz sand, and the second filter plate is made of activated carbon.

[0012] Preferably, the filter box is fixedly connected with a fixing seat around, and the inner cavity of the fixing seat is fixedly connected with the surface of the supporting leg.

[0013] The utility model discloses the beneficial effect lies in:

[0014] 1, the utility model discloses a dredging mechanism is set up, is driven the connecting shaft rotation through the second motor, is driven the fixed sleeve rotation through the connecting shaft, is driven the dredging pulp rotation through the fixed sleeve, through the gear rotation in the process of connecting shaft rotation, is driven the tooth plate removal through the gear, is driven the connecting plate removal through the tooth plate, is driven the push rod removal through the connecting plate, is driven the dredging plate removal through the push rod, can scatter the fiber master batch of blockage, solve the fiber master batch after washing, the surface of fiber master batch will have partial water drop, when discharging fiber master batch in succession, fiber master batch because of the water tension is easy to stick together, lead to fiber master batch and gather and block in the discharge port, the problem of normal discharge.

[0015] 2, the utility model discloses a filter mechanism is set up, can effectively filter the particulate matter in the discharged waste water through the first filter plate of quartz sand material, can adsorb the inorganic or organic matter in waste water through the second filter plate of activated carbon material, to this completes the effective purification of waste water, can filter the discharged waste water, is convenient for this part of water resource to carry out recycling, can reduce the consumption of fresh water, reduce the waste of water resources, can reduce the waste water amount of discharging to the environment simultaneously, thereby alleviate the pollution pressure to the environment. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0017] Figure 1 It is a structural schematic view of the present application;

[0018] Figure 2 It is a sectional view of the barrel body of the present application;

[0019] Figure 3 It is a structural schematic view of the filter screen of the present application;

[0020] Figure 4 It is a sectional view of the filter box of the present application;

[0021] Figure 5 It is a structural schematic view of the discharge port of the present application;

[0022] Figure 6 It is a structural schematic view of the gear of the present application;

[0023] Figure 7 It is a structural schematic view of the connecting shaft of the present application;

[0024] Figure 8 It is a structural schematic view of the dredging plate of the present application.

[0025] In the drawings: 1, washing barrel; 101, barrel body; 102, inlet; 103, first motor; 104, water inlet; 105, discharge port; 106, support leg; 107, screw rod; 108, drain port; 109, filter screen; 110, screw sleeve; 111, stirring paddle; 112, fixing ring; 2, dredging mechanism; 201, second motor; 202, dredging paste; 203, support groove; 204, guide groove; 205, gear; 206, connecting shaft; 207, toothed plate; 208, connecting plate; 209, push rod; 210, fixing sleeve; 211, guide plate; 212, dredging plate; 213, limiting rod; 214, support plate; 215, limiting ring; 3, filtering mechanism; 301, filter box; 302, fixing seat; 303, first filter plate; 304, second filter plate. DETAILED DESCRIPTION

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0027] The following is in conjunction with the appendix Figures 1-8 This application will be described in further detail.

[0028] This application discloses a water washing mechanism for fiber masterbatch. (Refer to...) Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 , Figure 7 and Figure 8 A fiber masterbatch washing mechanism includes a washing tank 1, which includes a tank body 101. The top left side of the tank body 101 is connected to a feed inlet 102, the top of the tank body 101 is connected to a water inlet 104, the top right side of the tank body 101 is connected to a discharge outlet 105, the four corners of the bottom of the tank body 101 are fixedly connected to support legs 106, the bottom of the tank body 101 is connected to a drain outlet 108, the top of the tank body 101 is fixedly connected to a first motor 103, the output end of the first motor 103 is fixedly connected to a lead screw 107, the surface of the lead screw 107 is threadedly connected to a threaded sleeve 110, the surface of the threaded sleeve 110 is fixedly connected to a filter screen 109, the surface of the lead screw 107 is fixedly connected to a fixing ring 112, the surface of the fixing ring 112 is fixedly connected to a stirring paddle 111, the inner cavity of the discharge outlet 105 is equipped with a dredging mechanism 2, and the bottom of the drain outlet 108 is equipped with a filter mechanism 3.

[0029] The unblocking mechanism 2 includes a second motor 201, a support groove 203, and a guide groove 204. The back side of the second motor 201 is fixedly connected to the front side of the discharge port 105. The support groove 203 is opened on the back side of the discharge port 105. The guide groove 204 is opened on the front and back sides of the inner cavity of the discharge port 105. The output end of the second motor 201 is fixedly connected to a connecting shaft 206. The front and back sides of the surface of the connecting shaft 206 are respectively fixedly connected to a fixing sleeve 210 and a gear 205. The surface of the fixing sleeve 210 is fixedly connected to unblocking slurry 202. The top of the surface of the gear 205 is meshed with a toothed plate 207. The front side of the toothed plate 207 is fixedly connected to a connecting plate 208. The left side of the connecting plate 208 is fixedly connected to a push rod 209. The left side of the push rod 209 is fixedly connected to an unblocking plate 212.

[0030] Reference Figure 5 and Figure 8The inner cavity of the guide groove 204 is movably connected with a guide plate 211, one side of the guide plate 211 is fixedly connected with the surface of the dredging plate 212, through the setting of the guide plate 211, the sliding of the dredging plate 212 is guided, the stability of the dredging plate 212 during sliding is improved, and the position of the dredging plate 212 during sliding is prevented from deviating.

[0031] With reference to Figure 5 and Figure 8 , the inner cavity of the support groove 203 is movably connected with a support plate 214, the right side of the support plate 214 is fixedly connected with the left side of the tooth plate 207, through the setting of the support plate 214, the tooth plate 207 is supported, so that the tooth plate 207 can stably slide on the surface of the discharge port 105, and the tooth plate 207 is prevented from disengaging from the surface of the gear 205 during sliding.

[0032] With reference to Figure 8 , the inner cavity of the tooth plate 207 is movably connected with a limiting rod 213, the left side of the limiting rod 213 is fixedly connected with the right side of the barrel 101, through the setting of the limiting rod 213, the tooth plate 207 is limited, so that the position of the tooth plate 207 during sliding is prevented from deviating, the tooth plate 207 is prevented from disengaging from the surface of the discharge port 105, and the use of the dredging plate 212 is prevented from being affected.

[0033] With reference to Figure 8 , the right side of the tooth plate 207 is movably connected with a limiting ring 215, the inner cavity of the limiting ring 215 is fixedly connected with the surface of the limiting rod 213, through the setting of the limiting ring 215, the tooth plate 207 is positioned, so that the tooth plate 207 is prevented from disengaging from the surface of the limiting rod 213, and the tooth plate 207 is prevented from being unable to normally reset subsequently.

[0034] With reference to Figure 1 , Figure 2 and Figure 4 , the filtering mechanism 3 comprises a filtering box 301, the top of the filtering box 301 is attached to the bottom of the drain port 108, the filtering box 301 is in communication with the inner cavity of the drain port 108, the top of the inner cavity of the filtering box 301 is fixedly connected with a first filter plate 303, and the bottom of the inner cavity of the filtering box 301 is fixedly connected with a second filter plate 304, the first filter plate 303 is made of quartz sand, and the second filter plate 304 is made of activated carbon, through the setting of the filtering box 301, the wastewater discharged from the drain port 108 is filtered, the wastewater entering the inside of the filtering box 301 first contacts the first filter plate 303, the particulate matters in the wastewater are filtered, then contacts the second filter plate 304, and the inorganic or organic matters in the wastewater are adsorbed, so that the purification of the wastewater is completed.

[0035] With reference to Figure 2The fixed seat 302 is fixedly connected around the filter box 301, the inner cavity of the fixed seat 302 is fixedly connected with the surface of the supporting leg 106, and the position of the filter box 301 is supported and fixed through the arrangement of the fixed seat 302, so that the filter box 301 can be stably attached to the bottom of the drain port 108, and the position of the filter box 301 is prevented from deviating during use, so that the waste water in the drain port 108 is prevented from leaking.

[0036] Working principle: first, the fiber master batch is put into the inside of the barrel body 101 through the inlet 102, then the outside water is injected into the inside of the barrel body 101 through the water inlet 104, the first motor 103 drives the screw rod 107 to rotate, the rotation of the screw rod 107 drives the fixed ring 112 to rotate, the rotation of the fixed ring 112 drives the stirring paddle 111 to rotate, the inside of the barrel body 101 is stirred, the washing efficiency of the fiber master batch is improved, and the screw rod 107 rotates to drive the screw sleeve 110 to slide up and down, the sliding of the screw sleeve 110 drives the filter screen 109 to slide up and down in the inside of the barrel body 101, because the diameter of the groove hole in the filter screen 109 is greater than the diameter of the fiber master batch, the fiber master batch and the dust on the surface of the filter screen 109 are separated during the sliding of the filter screen 109, the dust passes through the filter screen 109 and continues to move downward, and is discharged to the outside together with the water flow through the drain 108, the waste water discharged through the drain 108 enters the inside of the filter box 301, and is filtered by the first filter plate 303 and the second filter plate 304 in sequence, so that the particles and inorganic or organic substances in the waste water are filtered and adsorbed, and the filtration and purification of the waste water are completed, the water resource can be recycled and utilized, the consumption of fresh water can be reduced, the waste of water resource can be reduced, the amount of waste water discharged to the environment can be reduced, and the pollution pressure on the environment can be reduced, after the filtration, the fiber master batch is driven upward by the filter screen 109, reaches one side of the discharge outlet 105, and due to the inclined arrangement of the filter screen 109, the fiber master batch on the top of the filter screen 109 is discharged to the outside through the discharge outlet 105 under the action of gravity, when the fiber master batch passes through the inside of the discharge outlet 105, part of the fiber master batch is adhered together due to the water droplets on the surface of the fiber master batch, the tension provided by the water droplets causes the fiber master batch to be aggregated and clogged in the inside of the discharge outlet 105, at this time, the second motor 201 drives the connecting shaft 206 to rotate, the rotation of the connecting shaft 206 drives the fixed sleeve 210 to rotate, the rotation of the fixed sleeve 210 drives the dredging paddle 202 to rotate, the fiber master batch in the inside of the dredging paddle 202 is stirred, the aggregated fiber master batch is dispersed, and the effect of dredging the inside of the discharge outlet 105 is achieved.

[0037] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A water washing mechanism for fiber master batch, comprising a water washing barrel (1), characterized in that: The water washing barrel (1) includes a barrel body (101), a feeding port (102) is communicated at the top of the left side of the barrel body (101), a water injection port (104) is communicated at the top of the barrel body (101), a discharging port (105) is communicated at the top of the right side of the barrel body (101), support legs (106) are fixedly connected to the four corners of the bottom of the barrel body (101), a drain port (108) is communicated at the bottom of the barrel body (101), a first motor (103) is fixedly connected to the top of the barrel body (101), a lead screw (107) is fixedly connected to the output end of the first motor (103), a threaded sleeve (110) is threadedly connected to the surface of the lead screw (107), a filter screen (109) is fixedly connected to the surface of the threaded sleeve (110), a fixed ring (112) is fixedly connected to the surface of the lead screw (107), a stirring paddle (111) is fixedly connected to the surface of the fixed ring (112), a dredging mechanism (2) is mounted in the inner cavity of the discharging port (105), and a filtering mechanism (3) is mounted at the bottom of the drain port (108). The dredging mechanism (2) includes a second motor (201), a support groove (203) and a guide groove (204), the back side of the second motor (201) is fixedly connected to the front side of the discharging port (105), the support groove (203) is arranged on the back side of the discharging port (105), the guide groove (204) is arranged on the front side and the back side of the inner cavity of the discharging port (105), the output end of the second motor (201) is fixedly connected with a connecting shaft (206), the front side and the back side of the surface of the connecting shaft (206) are fixedly connected with a fixed sleeve (210) and a gear (205) respectively, the surface of the fixed sleeve (210) is fixedly connected with a dredging paddle (202), the top of the surface of the gear (205) is engagedly connected with a toothed plate (207), the front side of the toothed plate (207) is fixedly connected with a connecting plate (208), the left side of the connecting plate (208) is fixedly connected with a push rod (209), and the left side of the push rod (209) is fixedly connected with a dredging plate (212).

2. A water washing mechanism for fiber master batch according to claim 1, characterized in that: The inner cavity of the guide groove (204) is movably connected with a guide plate (211), and one side of the guide plate (211) is fixedly connected with the surface of the dredging plate (212).

3. A water washing mechanism for fiber master batch according to claim 1, characterized in that: The inner cavity of the support groove (203) is movably connected with a support plate (214), and the right side of the support plate (214) is fixedly connected with the left side of the toothed plate (207).

4. A water washing mechanism for fiber master batch according to claim 1, characterized in that: The inner cavity of the toothed plate (207) is movably connected with a limiting rod (213), and the left side of the limiting rod (213) is fixedly connected with the right side of the barrel body (101).

5. A water washing mechanism for fiber master batch according to claim 1, characterized in that: The right side of the toothed plate (207) is movably connected with a limiting ring (215), and the inner cavity of the limiting ring (215) is fixedly connected with the surface of the limiting rod (213).

6. A water washing mechanism for fiber master batch according to claim 1, characterized in that: The filtering mechanism (3) comprises a filter box (301), the top of the filter box (301) is attached to the bottom of the drain (108), the filter box (301) is communicated with the inner cavity of the drain (108), the top of the inner cavity of the filter box (301) is fixedly connected with a first filter plate (303), the bottom of the inner cavity of the filter box (301) is fixedly connected with a second filter plate (304), the first filter plate (303) is made of quartz sand, and the second filter plate (304) is made of activated carbon.

7. A water washing mechanism for fiber master batch according to claim 6, characterized in that: The four peripheries of the filter box (301) are fixedly connected with fixed seats (302), and the inner cavities of the fixed seats (302) are fixedly connected with the surfaces of the supporting legs (106).