Panel structure for prolonging service life of roller box

By improving the roller box panel structure and adopting a design with bosses, grooves, and oil supply grooves, the problem of eccentric sleeve deformation is solved, thereby achieving stable operation and extending the service life of the roller box.

CN223669893UActive Publication Date: 2025-12-16ZHEJIANG PENGCHENG TECH CO LTD
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Patent Information

Application Number
CN202520012673.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-12-16
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

The roller box panel cannot fully cover the eccentric sleeve, causing the eccentric sleeve to deform under oil pressure and rotational pressure. This affects the interference fit of the oil film bearing assembly and can easily lead to oil film self-rotation and roller box oil film burning accidents.

Method used

Design a panel structure including a boss, mounting groove, cut groove and oil supply groove, to maximize the wrapping of the eccentric sleeve, increase the contact area and avoid breakage at thin parts through the second cut groove, increase the thickness to prevent deformation, and adjust in conjunction with the cone box.

Benefits of technology

It effectively prevents deformation of the eccentric sleeve, avoids oil film rotation, reduces oil film burning accidents in the roller box, and ensures stable operation of the roller box.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223669893U_ABST
    Figure CN223669893U_ABST
Patent Text Reader

Abstract

The panel structure capable of prolonging the service life of the roller box comprises a panel body, a boss is integrally formed at the bottom of the panel body, the panel body is provided with two parallel installation circular grooves penetrating through the boss, one side of the boss is provided with first cutting grooves corresponding to the installation circular grooves, and a protruding block is arranged between the two first cutting grooves. The two first cutting grooves are matched with the eccentric sleeve of the cone box, interference is avoided, the protruding block is arranged in the middle of the two first cutting grooves, the contact area of the boss and the eccentric sleeve is increased, the eccentric sleeve is wrapped by the panel body and the boss to the maximum extent, the eccentric sleeve is prevented from deforming in the using state, and the service life of the panel is prolonged. Serious accidents of oil film burning of the roller box caused by rotation of the oil film are avoided; due to the fact that the two installation circular grooves are approximately tangent to each other, the problem that the two installation circular grooves are broken and fall off in the working process due to the fact that the thickness of the tangent position is small can be avoided through the arrangement of the second cutting grooves.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of roll box panel, concretely relates to a panel structure of prolonging the service life of roll box. BACKGROUND

[0002] The roll box is the key equipment of high-speed wire production, and its reliability requirement is extremely high. At present, the roll box composition structure mainly has a box panel, an eccentric sleeve, a roll shaft, a roll gap adjusting device, a rolling bearing and a sliding (oil film) bearing and the like, the sliding bearing (oil film bearing) is installed in the eccentric sleeve, the eccentric sleeve is installed on the panel, the eccentric sleeve is designed eccentrically, the large end structure is relatively thin, and the thinnest point is about 8mm or so, and the thickest point is about 40mm or so.

[0003] As shown in Figure 1 Due to the structural design problem, the panel cannot fully wrap the outer circle of the eccentric sleeve, the oil film bearing position needs to be oiled when the roll box is running, the oil pressure is 0.3-0.5Mpa, and due to the fact that the panel does not fully wrap the large end of the eccentric sleeve, the eccentric sleeve will be deformed due to the oil pressure and the pressure generated by the rotation, the eccentricity will be deformed after a long time of use, the inner hole size of the deformed eccentric sleeve will be increased, the oil film bearing and the eccentric sleeve inner hole assembly interference will be reduced, and the oil film self-rotation will be prone to occur, causing the roll box to burn the oil film and causing serious accidents. UTILITY MODEL CONTENTS

[0004] The utility model discloses a panel structure of prolonging the service life of roll box, to solve the problems in the background art. The utility model discloses a panel structure of prolonging the service life of roll box, which has the characteristics of wrapping the eccentric sleeve to the maximum extent and preventing the deformation of the eccentric sleeve in the use state.

[0005] To achieve the above object, the utility model provides the following technical scheme: a panel structure of prolonging the service life of roll box, including panel body, the bottom of panel body is integrally formed with the boss, panel body is equipped with two parallel and through boss's installation circular groove, the side of boss is equipped with the first cut slot corresponding with installation circular groove, and the middle position of two first cut slots is equipped with the lug.

[0006] In order to wrap the eccentric sleeve to the maximum extent, further, the height of lug is equal to the height of boss.

[0007] In order to avoid the problem of breaking and falling in the working process due to the thickness of the tangent point is thin, further, the second cut slot is arranged between the two installation circular grooves.

[0008] In order to supply oil to the oil film bearing, further, the oil supply groove is arranged on the inner wall of the installation circular groove.

[0009] In order to match the taper box, avoid the situation of not being installed in place, further, the bottom of the panel body is provided with a first empty slot on one side of the boss. The inside of the first empty slot is provided with two second empty slots.

[0010] In order to maximize the wrapping of the eccentric sleeve without affecting the elevation adjustment, prevent the eccentric sleeve from being deformed in use, further, the thickness of the panel body is 127mm.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1、The utility model discloses a first cut groove and the eccentric sleeve of the taper box are matched, interference is avoided, a boss is arranged at the middle position of the two first cut grooves, the contact area of the boss and the eccentric sleeve assembly is increased, the panel body and the boss maximize the wrapping of the eccentric sleeve, prevent the eccentric sleeve from being deformed in use, avoid the oil film self-rotation to cause the serious accident of the roller box burning oil film.

[0013] 2、The two installation circular grooves are close to tangency, therefore, through the setting of the second cut groove, the problem of breaking and falling in the working process due to the thin thickness of the tangency can be avoided.

[0014] 3、The utility model discloses that the thickness of the panel body is increased, and the height of the roller box body is correspondingly reduced, the eccentric sleeve is maximized in wrapping without affecting the elevation adjustment, and the eccentric sleeve is prevented from being deformed in use. DRAWINGS

[0015] Figure 1 It is the panel body structure schematic diagram in the prior art.

[0016] Figure 2 It is the structure schematic diagram of the utility model.

[0017] In the drawing: 1, panel body;2, boss;3, installation circular groove;4, boss;5, oil supply groove;6, first empty slot;7, second empty slot;8, first cut groove;9, second cut groove. CONCRETE IMPLEMENTING METHOD

[0018] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0019] Embodiment 1

[0020] Please refer toFigure 2 The utility model provides the following technical scheme: a panel structure of lifting roller box service life is promoted, including panel body 1, the bottom of panel body 1 is integrally formed with boss 2, panel body 1 is equipped with two parallel and the installation circular groove 3 of passing through boss 2, the one side of boss 2 is equipped with the first cut groove 8 corresponding with installation circular groove 3, and the middle position of two first cut grooves 8 is equipped with boss 4.

[0021] By adopting the above technical scheme, the utility model avoids interference by matching two first cut grooves 8 with the eccentric sleeve of the cone box, and the middle position of two first cut grooves 8 is equipped with boss 4, which increases the contact area of boss 2 and the eccentric sleeve assembly, so that the panel body 1 and the boss 2 can wrap the eccentric sleeve to the maximum extent, prevent the eccentric sleeve from deforming in the use state, and avoid the serious accident of oil film self-rotation causing the roller box to burn oil film.

[0022] Specifically, the height of the boss 4 is equal to the height of the boss 2.

[0023] By adopting the above technical scheme, the eccentric sleeve is wrapped to the maximum extent.

[0024] Specifically, the inner wall of the installation circular groove 3 is provided with an oil supply groove 5.

[0025] By adopting the above technical scheme, the oil film bearing is supplied with oil.

[0026] Specifically, the bottom of the panel body 1 is provided with a first air avoidance groove 6 on one side of the boss 2. The first air avoidance groove 6 is provided with two second air avoidance grooves 7 inside.

[0027] By adopting the above technical scheme, the cone box is matched to avoid the situation that installation is not in place.

[0028] Embodiment 2

[0029] The difference between this embodiment and embodiment 1 is that specifically, a second cut groove 9 is arranged between the two installation circular grooves 3.

[0030] By adopting the above technical scheme, since the two installation circular grooves 3 are arranged close to tangency, the problem of breaking and falling in the working process can be avoided by arranging the second cut groove 9 due to the thin thickness at the tangency.

[0031] Embodiment 3

[0032] The difference between this embodiment and embodiment 1 is that specifically, the thickness of the panel body 1 is 127 mm, and the thickness of the existing panel is 107 mm.

[0033] By adopting the technical scheme, the thickness of the panel body 1 is increased, and the height of the roller box body is correspondingly reduced, the eccentric sleeve is maximally wrapped without affecting the elevation adjustment, and deformation of the eccentric sleeve in the use state is prevented.

[0034] In conclusion, the two first cut grooves 8 are matched with the eccentric sleeve of the cone box, interference is avoided, the protruding block 4 is arranged at the middle position of the two first cut grooves 8, the contact area of the boss 2 and the eccentric sleeve is increased, the panel body 1 and the boss 2 maximally wrap the eccentric sleeve, deformation of the eccentric sleeve in the use state is prevented, oil film self-rotation is avoided, and a serious accident of the roller box burning oil film is avoided; the two installation circular grooves 3 are close to tangency, the problem of breaking and falling in the working process due to the thin thickness at the tangency is avoided through the arrangement of the second cut groove 9; the thickness of the panel body 1 is increased, the height of the roller box body is correspondingly reduced, the eccentric sleeve is maximally wrapped without affecting the elevation adjustment, and deformation of the eccentric sleeve in the use state is prevented.

[0035] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A panel structure for increasing the service life of a roll box, characterized by: The panel body is integrally formed with a boss at the bottom, and is provided with two parallel mounting circular grooves penetrating through the boss, one side of the boss is provided with a first cutting groove corresponding to the mounting circular groove, and the middle position of the two first cutting grooves is provided with a protrusion.

2. A panel structure for increasing the service life of a roll box according to claim 1, characterized in that: The height of the protrusion is equal to the height of the boss.

3. A panel structure for increasing the service life of a roll box according to claim 1, characterized in that: A second cutting groove is arranged between the two mounting circular grooves.

4. A panel structure for increasing the service life of a roll box according to claim 1, characterized in that: An oil supply groove is arranged on the inner wall of the mounting circular groove.

5. A panel structure for increasing the service life of a roll box according to claim 1, characterized in that: A first emptying groove is arranged on one side of the bottom of the panel body.

6. A panel structure for increasing the service life of a roll box according to claim 5, characterized in that: Two second emptying grooves are arranged in the first emptying groove.

7. A panel structure for increasing the service life of a roll box according to claim 1, characterized in that: The thickness of the panel body is 127mm.