Cutting machine for diesel engine cylinder cover production

By combining multi-axis linkage design with a dust collection system, efficient recycling of residue during diesel engine cylinder head cutting and stable equipment operation are achieved, solving the problem of scattered cutting residue and improving cutting accuracy and working environment safety.

CN223670455UActive Publication Date: 2025-12-16LAIYANG DACHAI AUTOMOBILE CYLINDER HEAD CO LTD +1
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Patent Information

Application Number
CN202423157888.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-16
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

When cutting diesel engine cylinder heads, existing laser cutting machines leave cutting residue scattered on the work platform, which lacks effective recycling and processing, leading to increased cleaning workload, equipment wear and tear, and a higher failure rate.

Method used

The electric slide and dust collection system, which adopts a multi-axis linkage design, combine an air pump and a dust collection channel. Cutting residue is guided into a cloth bag for centralized collection through connecting pipes, and the opening and closing state of the dust collection channel is adjusted by a screw to achieve flexible residue collection. At the same time, a polarizing lens is set to protect the eyes and facilitate observation of the cutting status.

Benefits of technology

It improves cutting accuracy and flexibility, reduces equipment cleaning workload, lowers wear and failure rate, maintains a clean and safe working environment, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223670455U_ABST
Patent Text Reader

Abstract

The utility model provides a cutting machine for diesel engine cylinder cover production, which relates to the technical field of cutting machines and comprises a bottom frame, an electric sliding table A is fixedly mounted on the top surface of the bottom frame, an electric sliding table B is mounted on the surface of the electric sliding table A, a vertical frame is fixedly mounted on the top surface of the bottom frame, and an air pump is fixedly mounted on the side surface of the vertical frame. And a cloth bag is mounted at the output end of the air pump. The two electric sliding tables move on the X axis and the Y axis respectively, accurate moving and positioning of the diesel engine cylinder cover can be achieved, the flexibility in the machining process is improved through the multi-axis linkage design, the cutting requirements of different positions can be met, the high-precision cutting effect is ensured, and the machining efficiency is improved. The combination of the air pump and the dust collection channel can effectively suck residues generated in the cutting process, the residues are guided into the cloth bag through the connecting pipeline, centralized recycling of the residues is achieved, accumulation of the residues on the electric sliding table B is avoided, and the cleaning workload of the equipment is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cutting machine technical field especially relates to a cutting machine for diesel engine cylinder cover production. BACKGROUND

[0002] When cutting processing is carried out to the diesel engine cylinder cover, cutting machine needs to be used for cutting.

[0003] A patent application with the Chinese patent publication No. CN214392874U discloses a laser cutting machine, which comprises a workbench, a mounting plate slidingly connected to the workbench, and a laser cutting head connected to the mounting plate. The mounting plate comprises vertical plates connected to both sides of the workbench and a horizontal plate erected on the two vertical plates. The vertical plates comprise a sliding seat slidingly connected to the workbench and a sliding sleeve connected to the end of the horizontal plate. The sliding sleeve is sleeved on the sliding seat, and an elastic member is arranged between the sliding sleeve and the sliding seat. This kind of laser cutting machine has the effect of improving processing precision. However, the residues generated during the cutting process of this kind of laser cutting machine will scatter on the work platform or sliding table, and there is a lack of effective recycling mechanism. The accumulation of these residues not only increases the workload of cleaning, but also may cause the sliding rails and key components of the equipment to be worn or clogged, ultimately increasing the failure rate and maintenance cost of the equipment. Therefore, improvement is needed. SUMMARY

[0004] The utility model aims at solving the technical problem proposed in the above background art.

[0005] The utility model adopts the following technical scheme: a cutting machine for diesel engine cylinder cover production, including the chassis, the top surface fixed mounting of the chassis has the electric sliding platform A, the surface mounting of electric sliding platform A has the electric sliding platform B, the top surface fixed mounting of the chassis has the stand, the side surface fixed mounting of the stand has the air pump, the output end installation of air pump has cloth bag, the input end communication of air pump has the connecting pipe, the top surface fixed mounting of the chassis has the vertical plate, the side surface fixed mounting of vertical plate has the passageway, the inside of passageway is equipped with the slot, the inside wall sliding connection of slot has the plugboard, the top surface fixed mounting of plugboard has the top rod, the top end fixed mounting of top rod has the connecting block, the top surface rotationally connected of passageway has the lead screw.

[0006] Preferably, the inside of the connecting block is provided with a thread, and the thread is engaged with the lead screw.

[0007] Preferably, the surface of the stand is fixedly installed with an electric push rod, and the output end of the electric push rod is installed with a laser cutting head.

[0008] Preferably, the passageway is communicated with the connecting pipe.

[0009] Preferably, the surface of the stand is provided with an observation mechanism, the observation mechanism comprises a long plate, the long plate is fixedly installed on the surface of the stand, a bottom groove is formed in the bottom surface of the long plate, a polarizing mirror is slidably connected to the inner wall of the bottom groove, a bent frame is fixedly installed on the side surface of the polarizing mirror, and a rubber block is fixedly installed on the inner side of the bent frame.

[0010] Preferably, the rubber block is made of natural rubber and is attached to the long plate.

[0011] Preferably, the bent frame is in an L-shaped structure.

[0012] Compared with the prior art, the utility model has the advantages and positive effects that,

[0013] 1、 the utility model discloses a through the movement of two electric sliding tables on X axle and Y axle respectively, can realize the accurate movement and positioning of diesel engine cylinder cover, this kind of multi -axis linkage design improves the flexibility in the processing process, can adapt to the cutting demand of different positions, ensure high -precision cutting effect, and the combination of air pump and dust collection channel can effectively inhale the residue generated in the cutting process, through connecting pipeline imports it into cloth bag, realizes the centralized recovery of residue, avoids the accumulation of residue on electric sliding table B, reduces the cleaning workload of equipment, guarantees the long -term smooth operation of equipment, improves the cleanness of working environment, and also can avoid the accumulation of residual material on the sliding table and other key components, reduces the equipment wear and tear and potential jam risk, thereby reduces the equipment failure rate, and reduces the frequency and cost of equipment maintenance and maintenance.

[0014] 2、 the utility model discloses a through the screwing of screw rod can adjust the opening and closing state of multiple channels, flexibly adjusts the opening and closing range of dust collection channel, can according to the size of diesel engine cylinder cover model, dynamically control the number of channels, thereby concentrate suction in the required area, avoid suction dispersion, significantly improve the recovery efficiency of residual material, and the process of adjusting suction only needs to pass through the screwing of screw rod, can drive the linkage movement of connecting block and jacks, does not need complex mechanical operation or electric control equipment. This mechanical type adjusting method, simple structure and easy to operate, and the staff can complete the adjustment without professional skill, convenient operation and low cost, and through the closure of unnecessary channel, can concentrate suction in the specific area, increase the dust collection effect of the area, improve the recovery efficiency of air pump to cutting residue, reduce the accumulation of residue in the cutting area, keep the cleanness of working environment, also reduce the wear and tear and maintenance demand of equipment.

[0015] 3. The utility model discloses a simple pull-down action, and staff can deploy the polarizer, does not need complicated operation, and the position of polarizer is conveniently and quickly adjusted, the convenience of operation is improved, the polarizer can effectively protect the eyes of staff, avoids the damage of the direct irradiation of strong light in the laser cutting process to vision and health, improves the security of working environment, and the polarizer not only provides protection after deployment, but also allows staff to observe the cutting state in real time through the lens, does not affect operation monitoring, and working efficiency and cutting quality are improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A schematic diagram of the cutting machine for diesel engine cylinder cover production is provided for the utility model;

[0017] Figure 2 A side view of the cutting machine for diesel engine cylinder cover production is provided for the utility model;

[0018] Figure 3 A cutting machine for diesel engine cylinder cover production is provided for the utility model Figure 2 An enlarged view of A in the middle;

[0019] Figure 4 A bottom view of the cutting machine for diesel engine cylinder cover production is provided for the utility model.

[0020] LEGEND:

[0021] 1, underframe, 2, electric sliding table A, 3, electric sliding table B, 4, stand, 5, electric push rod, 6, laser cutting head, 7, air pump, 8, cloth bag, 9, connecting pipe, 10, stand plate, 11, passageway, 12, slot, 13, plugboard, 14, ejector rod, 15, connecting block, 16, screw rod, 17, long plate, 18, bottom groove, 19, polarizer, 20, bent frame, 21, rubber block. DETAILED DESCRIPTION

[0022] In order to enable the above-mentioned purpose, features and advantages of the utility model to be more clearly understood, the utility model will be further described below in conjunction with the drawings and embodiments. It should be explained that the embodiments of the application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, a lot of specific details are set forth in order to fully understand the utility model, however, the utility model can also be implemented in other ways different from the description herein, therefore, the utility model is not limited to the specific embodiments disclosed in the following disclosure.

[0024] Embodiment one

[0025] Please refer to Figures 1-4The utility model provides a technical scheme: a cutting machine for diesel engine cylinder cover production, including the chassis 1, the top surface fixed mounting of chassis 1 has motor sliding table A2, the surface installation of motor sliding table A2 has motor sliding table B3. Motor sliding table A2 and motor sliding table B3 pass through bolt fixed, and the bolt fixed mode can guarantee the firm connection between sliding table, is convenient for dismounting and maintenance simultaneously, ensures the maintenance simple and convenient of equipment. The material of motor sliding table A2 and motor sliding table B3 can select aluminium alloy or stainless steel, and aluminium alloy material quality has the advantage of light weight high strength, and stainless steel has corrosion resistance, is suitable for long -term use. The top surface fixed mounting of chassis 1 has riser 4, and the surface fixed mounting of riser 4 has motor push rod 5, and the output of motor push rod 5 is installed with laser cutting head 6. Riser 4 and chassis 1 are fixed through welding, and the welding fixed mode can ensure that the connecting part has enough mechanical strength, prevents loosening or displacement during the work process. Motor push rod 5 is fixed with riser 4 through flange connection, and flange connection has good positioning accuracy and strength, can ensure that laser cutting head 6 keeps stable when moving, provides the accuracy in the cutting process. The side fixed mounting of riser 4 has air pump 7, and the output of air pump 7 is installed with cloth bag 8, and the input of air pump 7 is communicated with connecting pipe 9, and the connecting mode of connecting pipe 9 adopts buckle connection, and the buckle connection mode not only ensures the sealing property, but also is convenient for quick dismounting and cleaning residue when needed. The material of cloth bag 8 can select high strength fibre cloth or wear -resisting nylon material, and this kind of material can effectively collect the residue generated during cutting, and is wear -resisting simultaneously, guarantees long service life.

[0026] Please refer to Figures 1-4The top surface of the bottom frame 1 is fixedly provided with a vertical plate 10, the side surface of the vertical plate 10 is fixedly provided with a channel 11, and the channel 11 is communicated with the connecting pipe 9. The vertical plate 10 is fixed with the bottom frame 1 through bolts, which is convenient for disassembly and maintenance, and stable and reliable in connection. The inner side of the channel 11 is provided with a slot 12, and the inner wall of the slot 12 is slidably connected with a plug plate 13. The plug plate 13 is made of aluminum alloy material, which has the advantages of light weight and durability, and is suitable for long-term frequent mechanical movement. The sliding connection of the plug plate 13 in the slot 12 can be realized by bearing sliding or guide rail sliding, which ensures smooth sliding and reduces friction. The top surface of the plug plate 13 is fixedly provided with a top rod 14, and the top rod 14 is fixed with the plug plate 13 through threaded connection. The threaded connection ensures the stability between the top rod 14 and the plug plate 13, and is convenient for disassembly and replacement. The top end of the top rod 14 is fixedly provided with a connecting block 15, the inside of the connecting block 15 is provided with a thread, and the thread is engaged with a lead screw 16. The lead screw 16 can drive the connecting block 15 to move through threaded transmission. The lead screw 16 is made of carbon steel material, which has good strength and wear resistance, and ensures the long service life of the lead screw 16. The surface of the lead screw 16 is treated by anti-rust treatment, which ensures its corrosion resistance in the working environment. By screwing the lead screw 16, the connecting block 15 can be driven to move, so as to drive the top rod 14 and the plug plate 13 to slide in the slot 12, adjust the opening and closing state of the plurality of channels 11, realize flexible adjustment of the dust collection system, and ensure that the residues can be efficiently recovered when the diesel engine cylinder cover of different models is processed. The sliding process of the plug plate 13 is stable and simple to operate. The staff can complete the adjustment by screwing the lead screw 16 without professional skills, which avoids complex operation process and reduces equipment failure and maintenance cost.

[0027] Example two

[0028] Please refer to Figures 3-4The surface of the stand 4 is provided with an observation mechanism, which comprises a long plate 17 fixedly installed on the surface of the stand 4, and the long plate 17 is bolted with the stand 4 to ensure its stability and durability. The bottom surface of the long plate 17 is provided with a bottom groove 18, and the inner wall of the bottom groove 18 is slidably connected with a polarizing mirror 19. The material of the polarizing mirror 19 is high-strength polycarbonate, which has the characteristics of impact resistance and laser resistance, and can effectively protect the eyes of the workers from the direct damage of strong light in the laser cutting process, while ensuring the durability in long-term use. The polarizing mirror 19 is slidably connected in the bottom groove 18 through a slide rail, and the design of the slide rail ensures the smooth sliding of the polarizing mirror 19, and the position can be accurately adjusted during any operation process, without the phenomenon of jamming. The side surface of the polarizing mirror 19 is fixedly installed with a bent bracket 20, which is of "L" shape structure and is made of high-strength metal material, so as to ensure that it has sufficient rigidity and fatigue resistance and can withstand repeated loads for a long time. The inner side of the bent bracket 20 is fixedly installed with a rubber block 21, and the material of the rubber block 21 is natural rubber, which has good elasticity and friction performance. The rubber block 21 is attached to the long plate 17, and the position of the polarizing mirror 19 is limited through the friction between the rubber block 21 and the long plate 17, so that the polarizing mirror 19 can be fixed at the set position and will not deviate due to sliding, so as to ensure that the workers can conveniently observe the cutting state during operation. The use of the rubber block 21 ensures the stability of the operation, and avoids the abrasion of the polarizing mirror 19 and the long plate 17, prolonging the service life of the equipment.

[0029] Working principle: diesel engine cylinder cover is fixed on the electric sliding table B3 through the clamp, then the electric sliding table A2 can drive the electric sliding table B3 to carry out Y axis movement, the electric sliding table B3 can drive the diesel engine cylinder cover to carry out X axis movement, and the electric push rod 5 can drive the laser cutting head 6 to descend, then the diesel engine cylinder cover is cut through the laser cutting head 6, simultaneously, through the gas pump 7 and the channel 11, the channel 11 can suck the residual material in the cutting, and through the connecting pipe 9 and the gas pump 7, the residual material can be collected in the cloth bag 8, at this time, the recovery of the residual material can be completed, so that the accumulation of the residual material on the electric sliding table B3 can be avoided, the precise movement and positioning of the diesel engine cylinder cover can be realized through the movement of the two electric sliding tables on the X axis and the Y axis, the flexibility in the machining process is improved through the multi-axis linkage design, the cutting demand of different positions can be adapted, the high-precision cutting effect is ensured, the residual material generated in the cutting process can be effectively sucked through the combination of the gas pump 7 and the dust suction channel 11, and the residual material is guided into the cloth bag 8 through the connecting pipe 9, so that the centralized recovery of the residual material is realized, the accumulation of the residual material on the electric sliding table B3 is avoided, the cleaning workload of the equipment is reduced, the long-term stable operation of the equipment is ensured, the cleanliness of the working environment is improved, the accumulation of the residual material on the sliding table and other key components can be avoided, the equipment wear and tear and potential jamming risk are reduced, so that the equipment failure rate is reduced, and the frequency and cost of equipment maintenance and maintenance are reduced, the opening and closing states of the multiple channels 11 can be adjusted according to the size of the diesel engine cylinder cover to be machined, when adjusting, only the screw rod 16 needs to be screwed, at this time, since the threaded rod is arranged in the connecting block 15, the screw rod 16 can drive the connecting block 15 to move, the connecting block 15 can then drive the jack 14 to move, the jack 14 can then drive the plug-in plate 13 to slide in the slot 12, so that part of the channel 11 is closed, so that the suction force can be improved, and the residual material can be better recovered, the opening and closing states of the multiple channels 11 can be adjusted by screwing the screw rod 16, the opening and closing range of the dust suction channel 11 can be flexibly adjusted, the number of channels 11 can be dynamically controlled according to the size of the diesel engine cylinder cover, so that the suction force is concentrated in the required area, the suction force is avoided to be dispersed, the recovery efficiency of the residual material is significantly improved, and the adjustment process of the suction force only needs to drive the connecting block 15 and the jack 14 to move in linkage through the screwing of the screw rod 16, without complex mechanical operation or electric control equipment.The mechanical adjustment method has simple structure and is easy to operate, and the staff can complete the adjustment without professional skills, is convenient to operate and low in cost, and the suction force can be concentrated in a specific area by closing unnecessary channels 11, the dust collection effect of the area is improved, the recovery efficiency of the air pump 7 on the cutting residue is improved, the accumulation of the residue in the cutting area is reduced, the working environment is kept clean, the wear and maintenance demand of the equipment are reduced, the staff can pull down the polarizing mirror 19, the polarizing mirror 19 can slide downward in the bottom groove 18, after the polarizing mirror 19 is unfolded downward, the staff can observe the cutting state through the polarizing mirror 19, the eyes of the staff are protected, the health is avoided from being damaged, the position of the polarizing mirror 19 is limited through the friction force between the rubber block 21 and the long plate 17, the polarizing mirror 19 is unfolded by the staff through a simple pulling action, the position of the polarizing mirror 19 is adjusted without complex operation, the operation convenience is improved, the eyes of the staff are effectively protected by the polarizing mirror 19, the damage to the vision and health caused by the direct irradiation of strong light in the laser cutting process is avoided, the safety of the working environment is improved, the polarizing mirror 19 not only provides protection after being unfolded, but also allows the staff to observe the cutting state in real time through the lens, the operation monitoring is not affected, and the working efficiency and the cutting quality are improved.

[0030] The above is only a preferred embodiment of the utility model, and does not limit other forms of the utility model, and any skilled person in the art can change or modify the above disclosed technical content into equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made according to the technical essence of the utility model to the above embodiments still belongs to the protection scope of the utility model technical scheme.

Claims

1. A cutting machine for producing a diesel engine cylinder head, comprising a chassis (1), characterized in that: The top surface of the bottom frame (1) is fixedly installed with an electric sliding table A (2), the surface of the electric sliding table A (2) is installed with an electric sliding table B (3), the top surface of the bottom frame (1) is fixedly installed with a stand (4), the side surface of the stand (4) is fixedly installed with an air pump (7), the output end of the air pump (7) is installed with a cloth bag (8), the input end of the air pump (7) is communicated with a connecting pipe (9), the top surface of the bottom frame (1) is fixedly installed with a vertical plate (10), the side surface of the vertical plate (10) is fixedly installed with a channel (11), the inner side of the channel (11) is provided with a slot (12), the inner wall of the slot (12) is slidably connected with an insertion plate (13), the top surface of the insertion plate (13) is fixedly installed with a top rod (14), the top end of the top rod (14) is fixedly installed with a connecting block (15), and the top surface of the channel (11) is rotatably connected with a lead screw (16).

2. The cutting machine for producing a diesel engine cylinder head according to claim 1, characterized in that: The inside of the connecting block (15) is provided with a thread, and the thread is engaged with the lead screw (16).

3. The cutting machine for producing a diesel engine cylinder head according to claim 1, characterized in that: The surface of the stand (4) is fixedly installed with an electric push rod (5), and the output end of the electric push rod (5) is installed with a laser cutting head (6).

4. The cutting machine for producing a diesel engine cylinder head according to claim 1, characterized by: The channel (11) is communicated with the connecting pipe (9).

5. The cutting machine for producing a diesel engine cylinder head according to claim 1, characterized by: The surface of the stand (4) is provided with an observation mechanism, the observation mechanism comprises a long plate (17), the long plate (17) is fixedly installed on the surface of the stand (4), the bottom surface of the long plate (17) is provided with a bottom groove (18), the inner wall of the bottom groove (18) is slidably connected with a polarizing mirror (19), the side surface of the polarizing mirror (19) is fixedly installed with a bent frame (20), and the inner side of the bent frame (20) is fixedly installed with a rubber block (21).

6. The cutting machine for producing a diesel engine cylinder head according to claim 5, characterized in that: The material of the rubber block (21) is natural rubber, and the rubber block (21) is attached to the long plate (17).

7. The cutting machine for producing a diesel engine cylinder head according to claim 5, characterized by: The bent frame (20) is of "L" shape structure.

Citation Information

Patent Citations

  • Laser cutting machine

    CN214392874U