Winding roller dismounting tool and winding device

Abstract

The utility model provides a winding roller dismounting tool and a winding device, and relates to the technical field of stone machining equipment. The winding roller dismounting tool comprises a supporting piece, a roller frame and an adjusting piece. The roller frame comprises a first end and a second end, the first end is used for being in butt joint with a support for installing the winding roller, the second end is connected with the supporting piece at an included angle, and the roller frame is used for bearing and conveying the winding roller; the adjusting piece is movably arranged at the bottom of the supporting piece and used for enabling the first end of the roller frame to be higher than the second end or enabling the second end to be higher than the first end. Therefore, according to the winding roller dismounting tool provided by the embodiment of the utility model, the winding roller can be conveniently and quickly transferred, the labor intensity of an operator is effectively reduced, and the dismounting efficiency is also improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to stone processing equipment technical field, specifically, relate to a winding roller dismounting frock and winding device. BACKGROUND

[0002] In the natural stone processing technological process, usually adopt diamond line to carry out saw cutting. The working principle of diamond line saw is essentially that the diamond wire runs at high speed, and the diamond sand on the wire cuts and peels the marble rough material, but the amount of diamond sand on the diamond wire is limited, which leads to short service life of the diamond wire, so the diamond wire needs to be replaced when it is worn to a certain extent.

[0003] At present, when the diamond wire is replaced, the winding roller and the diamond wire are usually disassembled as a whole to replace the new winding roller and the new diamond wire, however, since the winding roller is usually installed in the shroud frame, when the winding roller is disassembled or installed, it is not only inconvenient to manually lift and install, but also difficult to use a crane to lift and install, and manual lifting not only has high labor intensity, but also has low installation or disassembly efficiency. SUMMARY

[0004] The utility model discloses a winding roller dismounting frock and winding device, which can quickly and conveniently dismount the winding roller.

[0005] The embodiment of the utility model is realized as follows:

[0006] In a first aspect, the utility model provides a winding roller dismounting frock, which comprises:

[0007] A supporting member;

[0008] A roller frame, which comprises a first end and a second end, the first end is used for interfacing with a bracket for installing the winding roller, and the second end is connected at an angle with the supporting member, and the roller frame is used for receiving and conveying the winding roller;

[0009] An adjusting member, which is movably arranged at the bottom of the supporting member, and is used for making the first end of the roller frame higher than the second end, or making the second end higher than the first end.

[0010] In an optional embodiment, the roller frame comprises two first supporting beams and a plurality of first connecting beams, the two first supporting beams are arranged in parallel, and the plurality of first connecting beams are connected at intervals between the two first supporting beams.

[0011] In an optional embodiment, the first supporting beam comprises a supporting plate and a limiting plate connected at an angle, and the limiting plates of the two first supporting beams are used for limiting the movement direction of the winding roller.

[0012] In an optional embodiment, the support member comprises two second support beams and a plurality of second connecting beams, the two second support beams are vertically arranged and connected with the two first support beams respectively, and the plurality of second connecting beams are connected between the two second support beams, and the adjusting member is movably arranged on the second connecting beam at the bottom.

[0013] In an optional embodiment, the winding roller dismounting tool further comprises two clamping members, the two clamping members are connected with the two first support beams respectively, and the clamping members are used for clamping the bracket on which the winding roller is installed.

[0014] In an optional embodiment, the clamping member comprises a connecting plate and a clamping plate, one end of the connecting plate is connected with the bottom wall of the first end of the roller frame, and the other end of the connecting plate is connected with the clamping plate, the clamping plate is horizontally arranged, and the clamping plate is used for clamping the bracket on which the winding roller is installed.

[0015] In an optional embodiment, the adjusting member comprises a base and a connecting rod, one end of the connecting rod is threadedly connected with the support member, and the other end of the connecting rod is hingedly connected with the base.

[0016] In an optional embodiment, the number of the adjusting members is a plurality, and the plurality of adjusting members are arranged at the bottom of the support member.

[0017] In a second aspect, the utility model provides a winding device which comprises a winding roller and the winding roller dismounting tool according to any one of the preceding embodiments, the winding roller dismounting tool is detachably arranged on the winding roller, and the width of the roller frame is less than the length of the winding roller.

[0018] In an optional embodiment, the winding device further comprises a shield frame and a bracket, the bracket is arranged in the shield frame, and the winding roller is arranged on the bracket.

[0019] The beneficial effects of the winding roller dismounting tool and the winding device provided by the embodiment of the utility model include: when the winding roller needs to be dismounted, the first end of the roller frame is butted against the support, and the adjusting element arranged at the bottom of the supporting piece is adjusted, so that the height of the first end of the roller frame is higher than the height of the second end, so that the winding roller can roll along the roller frame from the first end to the second end under the action of gravity after the winding roller is dismounted from the support, so that the winding roller hoisting or shifting by other devices is facilitated, and when the winding roller needs to be installed, the first end of the roller frame is also butted against the support, and the adjusting element arranged at the bottom of the supporting piece is adjusted, so that the height of the first end of the roller frame is lower than the height of the second end, at this time, the winding roller is placed at the second end of the roller frame, so that the winding roller rolls along the roller frame from the second end to the first end under the action of gravity, so that the winding roller is moved to the installation position of the support, and the winding roller is replaced conveniently and efficiently. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment, and it should be understood that the following drawings only show some embodiments of the utility model, and should not be regarded as limiting the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the premise of the drawings.

[0021] Figure 1 The winding device structure schematic view provided by the embodiment of the utility model;

[0022] Figure 2 The winding roller dismounting tool structure schematic view provided by the embodiment of the utility model.

[0023] Icon: 10-winding device;100-winding roller dismounting tool;110-supporting piece;111-second supporting beam;112-second connecting beam;120-roller frame;121-first supporting beam;1211-supporting plate;1212-limiting plate;122-first connecting beam;130-adjusting element;131-base;132-link;140-overlapping element;141-connecting plate;142-overlapping plate;200-shield frame;300-support;400-winding roller. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0026] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0027] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships in which the product of the present application is usually placed during use, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third", etc. are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0028] In addition, the terms "horizontal", "vertical", etc. do not mean that the components must be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0029] In the description of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0030] In the natural stone processing process, a more important step is the rough cutting. The traditional stone cutting generally uses saw blade, rope saw, band saw and other materials with alloy cutter head for processing. The traditional cutting has several disadvantages, such as large cutting saw joint, waste of stone, large vibration in cutting process, easy to pull plate and the like. Due to the structural characteristics of the saw blade, the cemented carbide has a certain thickness, so that the traditional cutter will form a saw joint of 310mm or more in the process of cutting stone; in addition, the cemented carbide cutter is in rigid contact with the stone during processing, and the stone is peeled off by external force, which will produce a large vibration, which is easy to cause the stone to break during processing, and generally only the thickness of the rough plate above 10mm can be cut.

[0031] The emerging diamond wire saw is in flexible contact with the stone due to the characteristics of the diamond wire itself, has no instantaneous impact load, has little vibration and noise, has a small wire diameter (generally not more than 1mm) and a cutting saw joint of less than 1mm, can greatly improve the yield, and will not cause the stone to break during cutting.

[0032] The working principle of the diamond wire saw is essentially that the diamond wire runs at high speed, and the diamond sand on the wire cuts and peels the marble rough stone. The diamond wire has a small diameter, and the number of diamond sand on the unit length is limited, which means that the service life of the diamond wire is short. During the use of the equipment, when the diamond wire is worn to a certain extent, the diamond wire needs to be replaced. When replacing the diamond wire, the winding roller and the diamond wire are generally disassembled as a whole, and a new winding roller and a new diamond wire are replaced, so a disassembly tool is needed to help the operator to quickly and conveniently assemble and disassemble.

[0033] Based on the problems in the prior art, referring to Figure 1 and Figure 2 The utility model embodiment provides a winding device 10, which is applied to the field of natural stone processing and is especially suitable for diamond wire cutting equipment, and can realize quick and convenient assembly and disassembly of the winding roller 400.

[0034] In the embodiment, the winding device 10 comprises a shield frame 200, a support 300, a winding roller 400 and a winding roller disassembly tool 100, and the winding roller disassembly tool 100 is detachably arranged on the winding roller 400.

[0035] In this embodiment, the bracket 300 is disposed within the protective frame 200, and the winding roller 400 is disposed on the bracket 300. The winding roller 400 is used to wind diamond wire. After the diamond wire is worn to a certain extent, the winding roller disassembly fixture 100 is installed on the bracket 300. The winding roller disassembly fixture 100 can be used to conveniently and efficiently disassemble and install the winding roller 400, effectively reducing the labor intensity of the operator and effectively improving labor efficiency. After the winding roller 400 is replaced, the winding roller disassembly fixture 100 can be removed from the bracket 300 to avoid affecting the normal operation of the winding roller 400.

[0036] In detail, the winding roller disassembly fixture 100 includes a support 110, a roller frame 120, and an adjusting component 130.

[0037] Among them, the roller frame 120 includes a first end (such as...) Figure 2 The roller frame 120 has two ends (A and B as shown in the figure). The first end is used to dock with the bracket 300 on which the winding roller 400 is installed, and the second end is connected to the support member 110 at an angle. The roller frame 120 is used to receive and transport the winding roller 400. The adjusting member 130 is movably set at the bottom of the support member 110. The adjusting member 130 is used to make the first end of the roller frame 120 higher than the second end, or to make the second end higher than the first end.

[0038] In this embodiment, when the winding roller 400 needs to be disassembled, the first end of the roller frame 120 is connected to the bracket 300, and the adjusting member 130 provided at the bottom of the support member 110 is adjusted so that the height of the first end of the roller frame 120 is higher than the height of the second end. This allows the winding roller 400 to roll along the roller frame 120 from the first end to the second end under gravity after being removed from the bracket 300, facilitating the hoisting or transfer of the winding roller 400 using other devices. When the winding roller 400 needs to be installed... At time 0, the first end of the roller frame 120 is connected to the bracket 300, and the adjusting member 130 at the bottom of the support member 110 is adjusted so that the height of the first end of the roller frame 120 is lower than the height of the second end. At this time, the winding roller 400 is placed at the second end of the roller frame 120, so that the winding roller 400 rolls from the second end to the first end along the roller frame 120 under the action of gravity, thereby moving the winding roller 400 to the installation position of the bracket 300; thus, the replacement of the winding roller 400 is completed conveniently and efficiently.

[0039] Therefore, the winding roller disassembly fixture 100 provided in this embodiment of the present invention facilitates the quick transfer of the winding roller 400, which not only effectively reduces the labor intensity of the operator, but also improves the disassembly and assembly efficiency.

[0040] Further, the roller frame 120 comprises two first support beams 121 and a plurality of first connecting beams 122, the two first support beams 121 are arranged in parallel, and the plurality of first connecting beams 122 are connected between the two first support beams 121 at intervals.

[0041] In the embodiment, the two first support beams 121 and the plurality of first connecting beams 122 can be connected by welding process, the formed frame structure has high strength and strong stability, and can ensure that the winding roller 400 stably rolls along the first support beam 121.

[0042] It should be noted that the width of the roller frame 120 is less than the length of the winding roller 400.

[0043] In detail, the distance between the two first support beams 121 is greater than the length of the winding roller 400, so that the two first support beams 121 support the two rollers of the winding roller 400 respectively, thereby facilitating the winding roller 400 to roll on the two first support beams 121.

[0044] Further, the first support beam 121 comprises a support plate 1211 and a limiting plate 1212 connected at an angle, and the limiting plates 1212 of the two first support beams 121 are used to limit the movement direction of the winding roller 400.

[0045] In the embodiment, the support plate 1211 and the limiting plate 1212 are connected perpendicularly, so that the cross section of the formed first support beam 121 is L-shaped. It is worth mentioning that the support plate 1211 and the limiting plate 1212 are made by integral molding process, which has simple process, low cost, and the formed first support beam 121 has high structural strength.

[0046] Therefore, by arranging the two first support beams 121 oppositely, the distance between the limiting plates 1212 of the two first support beams 121 is slightly greater than the length of the winding roller 400, so that the winding roller 400 can be placed between the two first support beams 121, and the movement direction of the winding roller 400 is limited by the two limiting plates 1212, ensuring that the winding roller 400 rolls in the straight line direction along the two first support beams 121, avoiding the winding roller 400 from rolling out of the roller frame 120 during rolling.

[0047] Further, the support member 110 comprises two second support beams 111 and a plurality of second connecting beams 112, the two second support beams 111 are arranged vertically and connected with the two first support beams 121 respectively, the plurality of second connecting beams 112 are connected between the two second support beams 111, and the adjusting member 130 is movably arranged on the second connecting beam 112 at the bottom.

[0048] In the embodiment, the two second support beams 111 and the plurality of second connecting beams 112 can also be connected by welding process and jointly form a frame structure, so that the support 110 has high structural strength and high stability, and can stably support the roller frame 120.

[0049] Further, the winding roller dismounting tool 100 further comprises two clamping members 140, and the two clamping members 140 are respectively connected with the two first support beams 121. The clamping member 140 is used for clamping the support 300 on which the winding roller 400 is mounted.

[0050] In the embodiment, the two clamping members 140 are respectively arranged at the first ends of the two first support beams 121, so that the two clamping members 140 are clamped on the support 300 on which the winding roller 400 is mounted, thereby improving the stability of the winding roller dismounting tool 100.

[0051] Further, the clamping member 140 comprises a connecting plate 141 and a clamping plate 142. One end of the connecting plate 141 is connected with the bottom wall of the first end of the roller frame 120, and the other end of the connecting plate 141 is connected with the clamping plate 142. The clamping plate 142 is horizontally arranged and is used for clamping the support 300 on which the winding roller 400 is mounted.

[0052] In the embodiment, the connecting plate 141 is vertically arranged, and one end of the connecting plate 141 is connected with the bottom wall of the first support beam 121, and the other end of the connecting plate 141 is connected with the clamping plate 142. The clamping plate 142 is horizontally arranged and is clamped on the support 300 on which the winding roller 400 is mounted, thereby improving the stability of the roller frame 120 when the winding roller 400 is moved.

[0053] Further, the adjusting member 130 comprises a base 131 and a connecting rod 132. One end of the connecting rod 132 is threadedly connected with the support 110, and the other end of the connecting rod 132 is hingedly connected with the base 131.

[0054] In the embodiment, the connecting rod 132 can be a screw rod. One end of the connecting rod 132 is threadedly connected with the second connecting beam 112 of the support 110, so that the height of the roller frame 120 is adjusted by the second support beam 111. The connecting rod 132 can be threadedly matched with a nut, so that the connecting rod 132 and the second connecting beam 112 are fixed. The bottom end of the connecting rod 132 is hingedly connected with the base 131, so that the second support beam 111 is inclined relative to the ground, and the first end of the roller frame 120 is higher than the second end, or the second end is higher than the first end.

[0055] Further, the number of the adjusting members 130 is plural, and the plurality of adjusting members 130 are arranged at the bottom of the support 110.

[0056] In the embodiment, the adjusting pieces 130 have circular bases, and the supporting stability of the supporting pieces 110 is improved by placing a plurality of the adjusting pieces 130 on the operation platform to support the supporting pieces 110.

[0057] It should be noted that the adjusting pieces 130 are movably connected with the supporting pieces 110, that is, the height of the supporting pieces 110 can be adjusted by the adjusting pieces 130, and the angle between the adjusting pieces 130 and the supporting pieces 110 can also be adjusted, so that the height of the first end of the roller frame 120 is higher or lower than the height of the second end.

[0058] In summary, the winding roller dismounting tool 100 and the winding device 10 are provided, when the winding roller 400 needs to be dismounted, the first end of the roller frame 120 is butted against the support 300, and the adjusting pieces 130 arranged at the bottom of the supporting pieces 110 are adjusted, so that the height of the first end of the roller frame 120 is higher than the height of the second end, so that after the winding roller 400 is dismounted from the support 300, the winding roller 400 can roll along the roller frame 120 from the first end to the second end under the action of gravity, so that the winding roller 400 is conveniently hoisted or transferred by using other devices; when the winding roller 400 needs to be installed, the first end of the roller frame 120 is also butted against the support 300, and the adjusting pieces 130 arranged at the bottom of the supporting pieces 110 are adjusted, so that the height of the first end of the roller frame 120 is lower than the height of the second end, at this time, the winding roller 400 is placed at the second end of the roller frame 120, so that the winding roller 400 can roll along the roller frame 120 from the second end to the first end under the action of gravity, so that the winding roller 400 is moved to the installation position of the support 300, and the winding roller 400 is conveniently and efficiently replaced. Therefore, the winding roller dismounting tool 100 provided in the embodiment facilitates the quick transfer of the winding roller 400, effectively reduces the labor intensity of the operator, and improves the dismounting efficiency.

[0059] The preferred embodiments of the utility model are described above only, and are not used for limiting the utility model, for the person skilled in the art, the utility model can have various changes and changes. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A winding roller dismounting tool characterized by, include: Support components; A roller frame includes a first end and a second end. The first end is used to dock with a bracket for mounting the winding roller, and the second end is connected to the support member at an angle. The roller frame is used to receive and transport the winding roller. An adjusting member is movably disposed at the bottom of the support member, and the adjusting member is used to make the first end of the roller frame higher than the second end, or to make the second end higher than the first end.

2. The winding roller dismounting tool according to claim 1, characterized in that, The roller frame includes two first support beams and multiple first connecting beams. The two first support beams are arranged in parallel, and the multiple first connecting beams are spaced apart and connected between the two first support beams.

3. The winding roller dismounting tool according to claim 2, characterized in that, The first support beam includes a support plate and a limiting plate connected at an angle, and the limiting plates of the two first support beams are used together to limit the movement direction of the winding roller.

4. The winding roller dismounting tool according to claim 2, characterized in that, The support includes two second support beams and multiple second connecting beams. The two second support beams are vertically arranged and connected to the two first support beams respectively. The multiple second connecting beams are connected between the two second support beams. The adjusting member is movably arranged on the second connecting beam located at the bottom.

5. The winding roller dismounting tool according to claim 2, characterized in that, The winding roller disassembly fixture also includes two overlapping members, which are respectively connected to the two first support beams. The overlapping members are used to overlap the bracket on which the winding roller is installed.

6. The winding roller dismounting tool according to claim 5, characterized in that, The connecting member includes a connecting plate and an overlapping plate. One end of the connecting plate is connected to the bottom wall of the first end of the roller frame, and the other end is connected to the overlapping plate. The overlapping plate is horizontally arranged and is used to overlap the bracket on which the winding roller is installed.

7. The winding roller dismounting tool according to claim 1, characterized in that, The adjusting component includes a base and a connecting rod. One end of the connecting rod is threaded to the support component, and the other end is hinged to the base.

8. The winding roller dismounting tool according to claim 1, characterized in that, The number of the adjusting components is multiple, and all of the adjusting components are disposed at the bottom of the support component.

9. A winding device, characterized by It includes a winding roller and a winding roller disassembly fixture as described in any one of claims 1-8, wherein the winding roller disassembly fixture is detachably disposed on the winding roller, and the width of the roller frame is less than the length of the winding roller.

10. The wire winding device according to claim 9, characterized in that The winding device further includes a protective frame and a support, the support being disposed within the protective frame and the winding roller being disposed within the support.

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