Tray maintenance platform
By designing a pallet repair platform and utilizing rollers, lifting, and clamping devices, the problem of low efficiency in the repair of wooden pallets was solved, enabling rapid flipping and efficient fixing of pallets, thus improving repair efficiency and convenience.
Patent Information
- Application Number
- CN202423282730.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing technology, the repair process of wooden pallets requires manual fixing and turning, which leads to low efficiency and the repair tools are disorganized and inconvenient to use.
A pallet repair station was designed, comprising a workbench, a support frame, rollers, a lifting device, and a clamping device. The rollers facilitate pallet movement, the lifting device enables rapid pallet flipping, the clamping device secures the pallet, and the tool bin stores tools, thereby improving repair efficiency.
It enables rapid flipping and efficient fixing of the pallet, reducing the time and effort required for manual operation, improving maintenance efficiency, and ensuring that tools are stored in an orderly manner, thereby enhancing the convenience and efficiency of maintenance.
Smart Images

Figure CN223671437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pallet processing equipment, and in particular to a pallet repair table. Background Technology
[0002] Common pallets include plastic pallets and wooden pallets. Wooden pallets, in particular, are prone to damage during use, especially the upper and lower wooden boards and the pallet supports between them. The current common method for repairing the boards and supports is to place the pallet on a flat surface or workbench, remove and replace the damaged parts using repair tools, and then secure them with a nail gun. However, this process requires securing the pallet with a fixing device, and the repair tools and nail gun are often scattered around the workbench, making them inconvenient to use. Furthermore, inspecting damaged areas on different parts of the pallet requires manually flipping it over and adjusting the angle, which is time-consuming, labor-intensive, and inefficient. Utility Model Content
[0003] The purpose of this utility model is to overcome the above-mentioned technical defects and propose a pallet repair table that enables rapid pallet flipping for inspection and efficient repair.
[0004] The technical solution adopted by this utility model to achieve its technical purpose is: a pallet repair table, including a workbench and a support. The support is set on one side of the workbench and extends upward. On the workbench, on the other side away from the support, there is a working groove. A roller is provided on the left side of the working groove, and a tool bucket is provided on the other side.
[0005] A lifting device is provided above the working groove and at the center of the worktable. A through hole is provided on the rear side of the worktable, near the support. A clamping device is provided below the through hole.
[0006] Preferably, the working trough includes a bottom plate, with storage plates on the left and right sides of the bottom plate, a front side plate on the front side, a rear side plate on the rear side, a front arc plate above the front side plate and connected to the worktable, and a rear arc plate above the rear side plate and connected to the worktable.
[0007] Both the rear arc plate and the middle of the worktable have openings, and the lifting device is located at the openings.
[0008] Preferably, the lifting device includes a lifting head, and a lifting cylinder is connected below the lifting head via a lifting connecting plate. The bottom of the lifting cylinder is provided with a base, and the base is connected to the lower part of the workbench.
[0009] Preferably, the top head includes an arc portion and a horizontal portion, the arc portion matching the curvature of the rear arc plate of the working groove, and the horizontal portion matching the notch in the middle of the worktable.
[0010] Preferably, the pressing device comprises a pressing plate, a pressing seat is arranged below the pressing plate, the top of the pressing seat is fixed to the lower surface of the workbench, a pressing cylinder is arranged in the pressing seat, and the end of the piston rod of the pressing cylinder is connected with the pressing plate through a connecting sleeve.
[0011] Preferably, the pressing plate comprises a horizontal plate and a vertical plate which are connected vertically, a rib plate is arranged at the back side of the vertical plate, an axle hole is arranged at the bottom of the rib plate, and the connecting sleeve is connected with the axle hole through a pin shaft.
[0012] Preferably, the support comprises two vertical rods which are arranged symmetrically, a horizontal rod is connected to the top of each vertical rod, and an inclined support rod is further fixed between the vertical rod and the horizontal rod.
[0013] A cross rib plate is connected between the two vertical rods, a sliding rod is connected between the two horizontal rods, and the sliding rod is connected with a nail gun through a sliding block.
[0014] The utility model discloses a tray maintenance device which comprises a workbench, a support, a work groove, a jacking device, a pressing device and a tool hopper. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the support part structure schematic diagram;
[0017] Figure 3 It is the workbench structure schematic diagram;
[0018] Figure 4 It is the work groove part sectional view;
[0019] Figure 5 It is the jacking device structure schematic diagram;
[0020] Figure 6 It is the pressing device structure schematic diagram;
[0021] Figure 7 It is the pressing device side view;
[0022] Figure 8 It is the pressing plate structure schematic diagram;
[0023] Figure 9 It is the tray in the work groove overturning process schematic diagram.
[0024] Marked as in the drawing: 1, workbench;2, support;3, work groove;4, roller;5, tool hopper;
[0025] 6. Lifting device; 7. Through hole; 8. Clamping device; 9. Notch;
[0026] 21. Vertical bar; 22. Horizontal bar; 23. Inclined support bar; 24. Cross stiffener; 25. Sliding bar; 26. Sliding block; 27. Nail gun; 31. Base plate; 32. Storage plate; 33. Front side plate; 34. Rear side plate; 35. Front arc plate;
[0027] 36. Rear arc plate; 61. Top head; 62. Lifting connecting plate; 63. Lifting cylinder; 64. Base;
[0028] 611. Arc-shaped part; 612. Horizontal part; 81. Pressure plate; 82. Pressure seat; 83. Pressure cylinder;
[0029] 84. Connecting sleeve; 811. Horizontal plate; 812. Vertical plate; 813. Rib plate; 814. Shaft hole. Detailed Implementation
[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0031] Example 1
[0032] like Figures 1-9 As shown: a pallet repair table includes a workbench 1 and a support 2. The support 2 is located on one side of the workbench 1 and extends upward. On the workbench 1, on the other side away from the support 2, there is a working groove 3. A roller 4 is provided on the left side of the working groove 3, and a tool bucket 5 is provided on the other side.
[0033] Above the working groove 3 and at the center of the worktable 1, there is a lifting device 6. On the rear side of the worktable 1, near the support 2, there is a through hole 7. Below the through hole 7, there is a pressing device 8.
[0034] The working trough 3 includes a base plate 31, with storage plates 32 on the left and right sides of the base plate 31, a front side plate 33 on the front side, a rear side plate 34 on the rear side, a front arc plate 35 above the front side plate 33, the front arc plate 35 being connected to the worktable 1, and a rear arc plate 36 above the rear side plate 34 being connected to the worktable 1.
[0035] Both the rear arc plate 36 and the worktable 1 have openings 9 in the middle, and the lifting device 6 is located at the openings 9.
[0036] The lifting device 6 includes a top head 61. A lifting cylinder 63 is connected to the bottom of the top head 61 via a lifting connecting plate 62. A base 64 is provided at the bottom of the lifting cylinder 63, and the base 64 is connected to the lower part of the workbench 1.
[0037] The top head 61 comprises a circular arc part 611 and a horizontal part 612, the circular arc part 611 is matched with the arc of the rear arc plate 36 of the working groove, and the horizontal part 612 is matched with the middle gap 9 of the workbench 1.
[0038] The pressing device 8 comprises a pressing plate 81, a pressing seat 82 is arranged below the pressing plate 81, the top of the pressing seat 82 is fixed to the lower surface of the workbench 1, a pressing cylinder 83 is arranged in the pressing seat 82, and the pressing cylinder 83 is connected with the pressing plate 81 through a connecting sleeve 84 at the end of the piston rod.
[0039] The pressing plate 81 comprises a horizontal plate 811 and a vertical plate 812 which are vertically connected, a rib plate 813 is arranged at the back side of the vertical plate 812, an axle hole 814 is arranged at the bottom of the rib plate 813, and the connecting sleeve 84 is connected with the axle hole 814 through a pin shaft.
[0040] The support 2 comprises two vertical rods 21 which are symmetrically arranged, a horizontal rod 22 is connected to the top of each vertical rod 21, and an inclined supporting rod 23 is further fixed between the vertical rod 21 and the horizontal rod 22.
[0041] A cross rib plate 24 is connected between the two vertical rods 21, a sliding rod 25 is connected between the two horizontal rods 22, and a nail gun 27 is connected with the sliding rod 25 through a sliding block 26.
[0042] The working principle and working process of the utility model are as follows:
[0043] Firstly, the tray to be maintained is pulled upwards from the supporting roller 4 at the left side of the workbench 1 and is placed on the workbench 1, and the supporting roller 4 rolls in the process of pulling the tray upwards, so that the tray is moved upwards labor-savingly and quickly.
[0044] The jacking cylinder 63 is stretched upwards, the top head 61 is jacked out from the gap 9, the tray placed on the workbench 1 is jacked up, the operator holds the tray with both hands, takes the horizontal part 612 of the top head 61 as support, rotates the tray, and the damaged conditions of different parts of the tray are conveniently checked.
[0045] After the horizontal checking is completed, the jacking cylinder 63 is retracted downwards, the top head 61 is reset and returned to the gap 9, the circular arc part 611 of the top head 61 is matched with the arc of the rear arc plate 36 of the working groove, and the horizontal part 612 is matched with the middle gap 9 of the workbench 1, so that, after the top head 61 is reset, the working groove 3 presents a smooth inclined plane, the tray is conveniently dragged into the working groove 3. Figure 9 As shown, the tray is dragged into the working groove 3, is turned over and changed in surface, the bottom surface of the tray faces upwards, the tray is pushed again above the horizontal part 612 of the top head 61, and the tray is continuously checked.
[0046] The part to be repaired is directed towards the operator, the lifting cylinder 63 is reset downward, the ram 61 is embedded into the gap 9, and the tray is placed on the workbench 1. The pressing cylinder 83 is retracted, the pressing plate 81 is moved downward, and finally the pressing plate 81 is buckled on the upper surface of the tray to fix the tray on the workbench 1.
[0047] The maintenance tools such as electric hand saw are placed in the tool box 5 in advance, the damaged part of the tray such as the tray pier is cut with the maintenance tools, and then the new tray pier is placed in the replacement part, and the nail gun 27 is held to fix the new tray pier.
[0048] When the damaged part of the tray is the upper and lower surface of the wood board, the same method as described above is used to fix the tray on the workbench 1, the damaged wood board is separated from the main body of the tray with the maintenance tools, and after replacing the new wood board, the nail gun 27 is held to fix the nail.
[0049] In order to facilitate the cutting and repair of the chamfer at the corner of the tray, a chamfered workbench surface can be provided at the front of the workbench. After the tray is fixed on the workbench by the pressing plate 81, the corner of the tray extends out of the chamfer of the workbench, and the corner is cut off using the electric hand saw.
Claims
1. A pallet repair station comprising a workbench and a support, characterised in that: The support is arranged on one side of the workbench and extends upward, and a work groove is arranged on the other side of the workbench away from the support, a supporting roller is arranged on the left side of the work groove, and a tool hopper is arranged on the other side of the work groove; A jacking device is arranged above the work groove and at the center of the workbench, a through hole is arranged at the rear side of the workbench close to the support, and a pressing device is arranged below the through hole.
2. The pallet repair station of claim 1, wherein: The work groove comprises a bottom plate, warehouse plates are arranged on the left and right sides of the bottom plate, a front side plate is arranged on the front side, a rear side plate is arranged on the rear side, a front arc plate is arranged above the front side plate, the front arc plate is connected with the workbench, a rear arc plate is arranged above the rear side plate, and the rear arc plate is connected with the workbench; A gap is arranged in the middle of the rear arc plate and the workbench.
3. The pallet repair station of claim 2, wherein: The jacking device comprises a jacking head, a jacking cylinder is connected to the jacking head through a jacking connecting plate below the jacking head, a base is arranged at the bottom of the jacking cylinder, and the base is connected to the lower part of the workbench.
4. The pallet repair station of claim 3, wherein: The jacking head comprises a circular arc part and a horizontal part, the circular arc part is matched with the arc of the rear arc plate of the work groove, and the horizontal part is matched with the gap in the middle of the workbench.
5. The pallet repair station of claim 1, wherein: The pressing device comprises a pressing plate, a pressing base is arranged below the pressing plate, the top of the pressing base is fixed to the lower surface of the workbench, a pressing cylinder is arranged in the pressing base, and the end of the piston rod of the pressing cylinder is connected with the pressing plate through a connecting sleeve.
6. The pallet repair station of claim 5, wherein: The pressing plate comprises a horizontal plate and a vertical plate connected vertically, a rib plate is arranged on the back side of the vertical plate, an axle hole is arranged at the bottom of the rib plate, and the connecting sleeve is connected with the axle hole through a pin shaft.
7. The pallet repair station of claim 1, wherein: The support comprises two vertical rods arranged symmetrically, a horizontal rod is connected to the top of each vertical rod, and an inclined support rod is further fixed between the vertical rod and the horizontal rod. A cross rib plate is connected between the two vertical rods, a sliding rod is connected between the two horizontal rods, and the sliding rod is connected with a nail gun through a sliding block. The workbench comprises a support, a work groove, a jacking device, a pressing device, a vertical rod, a horizontal rod, a sliding rod, and a nail gun.