Automatic assembling device for double-spliced corrugated pipe

By designing a limit and dust collection system for the automatic assembly device, the problems of limit fixation and dust handling during the corrugated pipe connection process were solved, thereby improving the stability and assembly efficiency of the equipment.

CN223671893UActive Publication Date: 2025-12-16GUANGZHOU BANGTAI ELECTRIC CO LTD
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Patent Information

Application Number
CN202520094727.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-16
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing technologies suffer from problems such as difficulty in limiting and fixing corrugated pipes during connection, dust accumulation leading to equipment blockage and poor operational stability, which affect assembly efficiency.

Method used

An automatic assembly device for double-sided corrugated pipes was designed, including a mounting base plate, a fixed upright plate, a guide plate, and a positioning mechanism. The device achieves automatic positioning and rotation adjustment of the corrugated pipes through components such as an electric telescopic rod, a drive motor, and a limit sleeve. It is also equipped with a dust collection system and a lighting device to improve operational stability and flexibility.

Benefits of technology

It achieves automatic limiting and fastening of bellows and dust collection, improving the operational stability and flexibility of the equipment, reducing the risk of equipment blockage, and increasing assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic assembling device for a double-spliced corrugated pipe, and relates to the technical field of corrugated pipe machining equipment. Comprising a mounting bottom plate, two fixed vertical plates are mounted at the top of the mounting bottom plate, by arranging the mounting bottom plate, the fixed vertical plates, a guide plate and a positioning mechanism, when the two corrugated pipes fall into the guide plate, a falling path is limited through an assembly groove, so that the two corrugated pipes better fall into the assembly groove, at the moment, a first electric telescopic rod operates, and the two corrugated pipes are fixed through the first electric telescopic rod. The first sliding rod is driven to move towards one side until the two corrugated pipes are limited and fastened, follow-up assembling treatment is matched, the first sliding rod is driven to rotate through operation of the driving motor, rotation adjusting treatment can be conducted in cooperation with the corrugated pipes during installation, and the two installed corrugated pipes are spliced into the corrugated pipe in a double-splicing mode. And the materials can fall into the storage box through the design of an inclined structure in a manual pushing mode, and are stored through the storage box, so that the flexibility of the equipment during operation is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bellows processing equipment technical field especially relates to a kind of automatic assembly device of double-pitch bellows. BACKGROUND

[0002] In water pipe pipeline system, bellows has easy assembly, aging resistance, corrosion resistance, easy shaping and other advantages, and bellows is usually connected with quick connector in interference fit mode in water pipe pipeline.

[0003] In actual work, the bellows in the prior art needs to be positioned and fixed during the connection process, and different degrees of dust will be generated in the operation site when assembling two bellows, which will not be recycled in time and will easily cause blockage of some equipment, and the operation stability of the overall equipment is poor, which will also affect the assembly efficiency and bring many inconveniences.

[0004] Therefore, the utility model provides an automatic assembly device for double-pitch bellows. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides an automatic assembly device for double-pitch bellows.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic assembly device for double-pitch bellows, comprising a mounting bottom plate,

[0007] The top of the mounting bottom plate is provided with two fixed vertical plates, the two fixed vertical plates are symmetrically distributed, a support frame is installed between the two fixed vertical plates, a guide plate is installed at the top of the support frame, an assembly groove is formed in the inside of the guide plate, two side baffles are fixedly connected to the top of the guide plate, the two side baffles are symmetrically distributed, a limiting baffle is installed at the top of the guide plate, and the limiting baffle is located between the two side baffles.

[0008] A positioning mechanism is installed above the guide plate, the positioning mechanism comprises a fixed horizontal plate, a fixed horizontal plate is installed above the guide plate, the two sides of the fixed horizontal plate are connected to the corresponding fixed vertical plates, a pressing plate is slidably connected below the fixed horizontal plate, a second electric telescopic rod is fixedly connected to the top of the fixed horizontal plate, and the output end of the second electric telescopic rod is connected to the pressing plate.

[0009] A storage box is installed on one side of the support frame, the storage box is located below the guide plate, a mounting bracket is sleeved outside the guide plate, and the mounting bracket is located on one side of the two fixed vertical plates.

[0010] As a preferred implementation, one side of one of the fixed vertical plates is fixedly connected with a first electric telescopic rod, both sides of the first electric telescopic rod are provided with first limiting sleeves, the interiors of the two first limiting sleeves are both provided with first sliding rods penetrating through the fixed vertical plate, one end of each of the two first sliding rods is fixedly connected with a push plate, the output end of the first electric telescopic rod is fixedly connected with the push plate, one side of the push plate is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a positioning shaft, the positioning shaft is located above the assembly groove, the inner wall of the other fixed vertical plate is provided with a second limiting sleeve, the outer side of the second limiting sleeve is provided with an elastic ring used in cooperation with the first sliding rod, and the elastic ring and the second limiting sleeve are both located above the assembly groove.

[0011] The technical effect of the further scheme is that the first electric telescopic rod is operated to drive the first sliding rod to move to one side until the two corrugated pipes are limited and fastened, and the driving motor is operated to drive the first sliding rod to rotate, so that the rotation adjustment during the installation of the corrugated pipes can be performed.

[0012] As a preferred implementation, the top of the mounting bottom plate is provided with a field recycling box, the field recycling box is located between the support frame and one of the fixed vertical plates, one side of the field recycling box is fixedly connected with a field recycling box, the top of the field recycling box is provided with recycling pipes distributed at equal intervals, the outer sides of the recycling pipes are all fixedly connected with valves, the interior of the field recycling box is provided with an air pump used in cooperation with the field recycling box, the air pump is operated to open the corresponding valves, the dust in the field operation environment is recycled through the field recycling box, and manual post-stage unified cleaning is facilitated, the bottom of the pressing plate is provided with an assembly device, the assembly device is replaced according to use, and the two corrugated pipes are better connected, two lighting tubes are installed between the two fixed vertical plates and above the guide plate, and the two lighting tubes are used for lighting during field operation, the top of the fixed horizontal plate and on both sides of the second electric telescopic rod are provided with positioning plates, the interiors of the two positioning plates are both provided with second sliding rods extending to the bottom of the fixed horizontal plate, and the bottoms of the two second sliding rods are both connected with the pressing plate, and the positioning plates are connected with the fixed horizontal plate through a plurality of mounting bolts, and the trajectories of the second electric telescopic rod during movement are limited through the two second sliding rods to facilitate subsequent resetting.

[0013] The technical effect of the further scheme is that the two second sliding rods limit the track of the second electric telescopic rod and then reset.

[0014] As a preferred implementation, the two fixed vertical plates are fixedly connected with auxiliary limiting plates on the sides away from each other, and the auxiliary limiting plates are internally threadedly connected with positioning bolts extending into the installation bottom plate.

[0015] The technical effect of the further scheme is that the two fixed vertical plates are fixedly connected with auxiliary limiting plates on the sides away from each other, and the auxiliary limiting plates are internally threadedly connected with positioning bolts extending into the installation bottom plate.

[0016] As a preferred implementation, the two fixed vertical plates are fixedly connected with auxiliary limiting plates on the sides away from each other, and the auxiliary limiting plates are internally threadedly connected with positioning bolts extending into the installation bottom plate.

[0017] The technical effect of the further scheme is that the two fixed vertical plates are fixedly connected with auxiliary limiting plates on the sides away from each other, and the auxiliary limiting plates are internally threadedly connected with positioning bolts extending into the installation bottom plate.

[0018] Compared with the prior art, the utility model has the advantages and positive effects that,

[0019] Through setting installation bottom plate, fixed vertical plate, guide plate and positioning mechanism, when using, opening control panel, the outer side of recovery pipeline is fixedly connected with valve, the inside of on-site recovery box is provided with air pump used in cooperation with on-site recovery box, through air pump operation, opening corresponding valve, through on-site recovery box, dust in on-site operation environment is recovered and treated, manual post-stage unified cleaning is facilitated, the bottom of pressing plate is provided with assembling equipment, assembling equipment is replaced according to use, better connection treatment of two bellows is realized, two lighting lamps are used for lighting when on-site operation, positioning plate is connected with fixed horizontal plate through multiple mounting bolts, through the limiting cooperation of two second sliding rods to the track of second electric telescopic rod movement, subsequent reset processing is realized, through auxiliary limiting plate and positioning bolt, fixed vertical plate and installation bottom plate are positioned and installed, the stability of equipment operation is improved, the elastic ring and the second limiting sleeve are located above the assembling groove, when two bellows fall into the guide plate, the falling path is limited through the assembling groove, so that the two bellows fall into the assembling groove, at this time, through the operation of the first electric telescopic rod, the first sliding rod is driven to move to one side, until the limiting and fastening effect of the two bellows is realized, subsequent assembly processing is realized, through the operation of the driving motor, the first sliding rod is driven to rotate, and the rotation adjustment processing of the bellows during installation can be realized, after the installation of the two bellows double-pipe bellows, the two bellows double-pipe bellows can be pushed into the storage box through the design of the inclined structure, and the storage box is used for storage, so that the flexibility of equipment operation is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 A structure diagram of the automatic assembling device for double-pipe bellows is provided.

[0021] Figure 2 A whole structure top view of the automatic assembling device for double-pipe bellows is provided.

[0022] Figure 3 A whole structure side view of the automatic assembling device for double-pipe bellows is provided.

[0023] Figure 4 A positioning mechanism enlarged structure diagram of the automatic assembling device for double-pipe bellows is provided.

[0024] Legend:

[0025] 1, installation bottom plate;

[0026] 2, fixed vertical plate; 21, control panel; 22, first electric telescopic rod; 23, first limiting sleeve; 24, push plate; 25, driving motor; 26, positioning shaft; 27, first sliding rod; 28, auxiliary limiting plate; 29, positioning bolt;

[0027] 3. Guide plate; 31. Side baffle; 32. Limiting baffle; 33. Assembly slot; 34. Second limiting sleeve; 35. Elastic ring; 36. Mounting bracket; 37. Lighting tube;

[0028] 4. Positioning mechanism; 41. Fixed cross plate; 42. Second electric telescopic rod; 43. Second sliding rod; 44. Positioning plate; 45. Pressure plate;

[0029] 5. Support frame;

[0030] 6. On-site recycling bins; 61. On-site recycling boxes; 62. Recycling pipes; 63. Storage boxes. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] like Figures 1-4 As shown, this embodiment provides a technical solution: an automatic assembly device for double-walled corrugated pipes, including a mounting base plate 1, two fixed upright plates 2 symmetrically distributed on the top of the mounting base plate 1, a support frame 5 between the two fixed upright plates 2, a guide plate 3 on the top of the support frame 5, an assembly groove 33 inside the guide plate 3, two side baffles 31 symmetrically distributed fixedly connected to the top of the guide plate 3, and a limiting baffle 32 located between the two side baffles 31 on the top of the guide plate 3; the guide plate 3... A positioning mechanism 4 is installed above, which includes a fixed horizontal plate 41. The fixed horizontal plate 41 is installed above the guide plate 3. The two sides of the fixed horizontal plate 41 are respectively connected to the corresponding fixed vertical plates 2. A pressure plate 45 is slidably connected below the fixed horizontal plate 41. A second electric telescopic rod 42 is fixedly connected to the top of the fixed horizontal plate 41. The output end of the second electric telescopic rod 42 is connected to the pressure plate 45. A storage box 63 is installed on one side of the support frame 5. The storage box 63 is located below the guide plate 3. An installation frame 36 is sleeved on the outside of the guide plate 3. The installation frame 36 is located on one side of the two fixed vertical plates 2.

[0033] When the two corrugated pipes fall into the guide plate 3, the falling path is limited by the assembly groove 33, so as to better fall into the assembly groove 33. At this time, the first electric telescopic rod 22 is operated to drive the first sliding rod 27 to move to one side until the two corrugated pipes are limited and fastened, and cooperate with subsequent assembly processing. The first sliding rod 27 is driven to rotate by the driving motor 25, which can cooperate with the rotation adjustment processing during the installation of the corrugated pipe. After the installation of the two corrugated pipes, the double-pipe corrugated pipe can be pushed into the storage box 63 inside the inclined structure by artificial pushing, and stored in the storage box 63, thereby improving the flexibility of the equipment operation.

[0034] Further, as shown in Figures 1-3 One side of the fixed vertical plate 2 is fixedly connected with the first electric telescopic rod 22, and the two sides of the first electric telescopic rod 22 are both provided with the first limiting sleeve 23. The first sliding rod 27 penetrating through the fixed vertical plate 2 is slidably connected inside the two first limiting sleeves 23. The two first sliding rods 27 are both fixedly connected with the push plate 24 at one end. The output end of the first electric telescopic rod 22 is fixedly connected with the push plate 24. One side of the push plate 24 is fixedly connected with the driving motor 25. The output end of the driving motor 25 is fixedly connected with the positioning shaft 26, and the positioning shaft 26 is located above the assembly groove 33.

[0035] In addition, the inner wall of the other fixed vertical plate 2 is provided with the second limiting sleeve 34, and the outer side of the second limiting sleeve 34 is provided with the elastic ring 35 matched with the first sliding rod 27.

[0036] In the present scheme, the elastic ring 35 and the second limiting sleeve 34 are both located above the assembly groove 33.

[0037] Further, as shown in Figures 1-3 In the present scheme, the top of the installation bottom plate 1 is provided with the on-site recycling box 6, which is located between the support frame 5 and one of the fixed vertical plates 2. One side of the on-site recycling box 6 is fixedly connected with the on-site recycling box 61. The upper side of the on-site recycling box 61 is provided with the equally distributed recycling pipeline 62. The outer side of the recycling pipeline 62 is fixedly connected with the valve. The inside of the on-site recycling box 6 is provided with the air pump matched with the on-site recycling box 61. The air pump is operated to open the corresponding valve. The dust in the on-site operation environment is recycled by the on-site recycling box 61, which is convenient for manual cleaning in later stage.

[0038] Further, as shown in Figure 4As shown, the bottom of the pressing plate 45 is provided with an assembly device, which is replaced according to use, and cooperates with the two corrugated pipes for better connection. The two fixed vertical plates 2 are provided with two lighting lamp tubes 37 above the guide plate 3, which are used for lighting during on-site operation. The top of the fixed horizontal plate 41 is provided with a positioning plate 44 on both sides of the second electric telescopic rod 42. The second sliding rod 43 extending to the bottom of the fixed horizontal plate 41 is slidably connected in the two positioning plates 44. The bottom end of the two second sliding rods 43 is connected with the pressing plate 45. The positioning plate 44 is connected with the fixed horizontal plate 41 by a plurality of mounting bolts.

[0039] In the present scheme, the trajectory of the second electric telescopic rod 42 is limited by the two second sliding rods 43 during movement, and then reset.

[0040] The outer side of one of the fixed vertical plates 2 is fixedly connected with a control panel 21. The first electric telescopic rod 22, the driving motor 25, the lighting lamp tube 37 and the second electric telescopic rod 42 are electrically connected with the control panel 21.

[0041] In the present scheme, the control panel 21 is used to control the first electric telescopic rod 22, the driving motor 25, the lighting lamp tube 37 and the second electric telescopic rod 42 to run, realizing the unified management of the power equipment.

[0042] Further, as shown in the figure, Figures 1-2 In the present scheme, the two fixed vertical plates 2 are fixedly connected with auxiliary limiting plates 28 on the sides away from each other. The auxiliary limiting plates 28 are internally threadedly connected with positioning screws 29 which are equally distributed and extend into the inside of the mounting bottom plate 1.

[0043] In the present scheme, the fixed vertical plate 2 and the mounting bottom plate 1 are positioned and installed by the auxiliary limiting plate 28 and the positioning screw 29, which improves the stability of the equipment during operation.

[0044] Working principle:

[0045] As shown in the figure, Figures 1-4

[0046] By setting the mounting bottom plate 1, the fixed vertical plate 2, the guide plate 3 and the positioning mechanism 4, when in use, the control panel 21 is opened. The outer side of the recovery pipe 62 is fixedly connected with a valve. The inside of the on-site recovery box 6 is provided with a gas pump for use with the on-site recovery box 61. By operating the gas pump, the corresponding valve is opened. The dust in the on-site operation environment is recovered by the on-site recovery box 61, which is convenient for manual cleaning later.

[0047] The bottom of the pressing plate 45 is provided with an assembly device, which is replaced according to use, and cooperates with the two corrugated pipes for better connection.​

[0048] Two lighting tubes 37 are used for lighting treatment when on-site operation, positioning plate 44 is connected with fixed horizontal plate 41 through a plurality of mounting bolts, and the trajectory of the second electric telescopic rod 42 is limited after the movement of the two second sliding rods 43, and subsequent reset treatment.

[0049] The control panel 21 is used for controlling the first electric telescopic rod 22, the driving motor 25, the lighting tube 37 and the second electric telescopic rod 42, and the unified management of the power equipment is realized.

[0050] The fixed vertical plate 2 and the mounting bottom plate 1 are positioned and installed through the auxiliary limiting plate 28 and the positioning bolt 29, the stability of the equipment operation is improved, the elastic ring 35 and the second limiting sleeve 34 are located above the assembly groove 33, when the two corrugated pipes fall into the guide plate 3, the falling path is limited through the assembly groove 33, so that they can fall into the assembly groove 33, at this time, the first electric telescopic rod 22 is operated, the first sliding rod 27 is driven to move to one side until the two corrugated pipes are limited and fastened, and the subsequent assembly process is matched, the driving motor 25 is operated, the first sliding rod 27 is driven to rotate, and the rotating adjustment process can be matched when the corrugated pipe is installed.

[0051] The two corrugated pipes after completing the installation process can fall into the storage box 63 through the design of the inclined structure by artificial pushing, and are stored through the storage box 63, that is, the flexibility of the equipment operation is improved.

[0052] The above is only a preferred embodiment of the present application, and is not limited to other forms of the present application, any skilled person in the art can change or modify the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present application still belongs to the protection scope of the present application.

Claims

1. An automatic assembling device for double-pitch corrugated pipes, comprising a mounting base plate (1), characterized in that, the top of the mounting base plate (1) is provided with two fixed vertical plates (2), the two fixed vertical plates (2) are symmetrically distributed, a supporting frame (5) is arranged between the two fixed vertical plates (2), the top of the supporting frame (5) is provided with a guide plate (3), the inside of the guide plate (3) is provided with an assembling groove (33), the top of the guide plate (3) is fixedly connected with two side baffles (31), the two side baffles (31) are symmetrically distributed, and a limiting baffle (32) is arranged on the top of the guide plate (3); a positioning mechanism (4) is arranged above the guide plate (3), the positioning mechanism (4) comprises a fixed horizontal plate (41), the top of the guide plate (3) is provided with the fixed horizontal plate (41), the two sides of the fixed horizontal plate (41) are connected with the corresponding fixed vertical plates (2), the lower side of the fixed horizontal plate (41) is slidably connected with a pressing plate (45), the top of the fixed horizontal plate (41) is fixedly connected with a second electric telescopic rod (42), and the output end of the second electric telescopic rod (42) is connected with the pressing plate (45); a storage box (63) is arranged on one side of the supporting frame (5), and a mounting frame (36) is arranged on the outer side of the guide plate (3).

2. The apparatus for automatic assembly of double-stitched corrugated pipes according to claim 1, characterized in that: One side of one of the fixed vertical plates (2) is fixedly connected with a first electric telescopic rod (22), the two sides of the first electric telescopic rod (22) are provided with first limiting sleeves (23), the inside of the two first limiting sleeves (23) are slidably connected with first sliding rods (27) penetrating through the fixed vertical plate (2), one end of each of the two first sliding rods (27) is fixedly connected with a push plate (24), the output end of the first electric telescopic rod (22) is fixedly connected with the push plate (24), one side of the push plate (24) is fixedly connected with a driving motor (25), and the output end of the driving motor (25) is fixedly connected with a positioning shaft (26).

3. The apparatus for automatic assembly of double-stitched corrugated pipes according to claim 2, characterized in that: The inner wall of the other fixed vertical plate (2) is provided with a second limiting sleeve (34), and the outer side of the second limiting sleeve (34) is provided with an elastic ring (35) matched with the first sliding rod (27).

4. The apparatus for automatic assembly of double-stitched corrugated pipes according to claim 3, characterized in that: The top of the mounting base plate (1) is provided with an on-site recycling box (6), one side of the on-site recycling box (6) is fixedly connected with an on-site recycling box (61), and the upper side of the on-site recycling box (61) is provided with recycling pipelines (62) distributed at equal intervals.

5. The apparatus for automatic assembly of double-stitched corrugated pipes according to claim 3, characterized in that: Two lighting lamp tubes (37) are arranged between the two fixed vertical plates (2) and above the guide plate (3), the top of the fixed horizontal plate (41) and on both sides of the second electric telescopic rod (42) are provided with positioning plates (44), the inside of each of the two positioning plates (44) is slidably connected with a second sliding rod (43) extending to the bottom of the fixed horizontal plate (41), and the bottom end of each of the two second sliding rods (43) is connected with the pressing plate (45).

6. The apparatus for automatically assembling double-stitched corrugated pipes according to claim 1, wherein: The outer side of one of the fixed vertical plates (2) is fixedly connected with a control panel (21), and the first electric telescopic rod (22), the driving motor (25), the lighting lamp tube (37) and the second electric telescopic rod (42) are electrically connected with the control panel (21).

7. The apparatus for automatic assembly of double-stitched corrugated pipes according to claim 5, characterized in that: The outer side of one of the fixed vertical plates (2) is fixedly connected with a control panel (21), and the first electric telescopic rod (22), the driving motor (25), the lighting lamp tube (37) and the second electric telescopic rod (42) are electrically connected with the control panel (21).