Hopper structure capable of achieving uniform feeding
By introducing a rotating shaft, a rotating handle, and a limiting mechanism into the hopper, combined with a servo motor drive, the angle of the guide plate can be adjusted and fixed, solving the problem of uneven material distribution and improving production efficiency and component stability.
Patent Information
- Application Number
- CN202423314498.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The uneven material distribution in traditional hopper structures leads to low production efficiency, and the inability to adjust the angle of the speed reducer further limits the optimization of production efficiency.
A hopper structure with uniform feeding was designed. By setting a rotating shaft, a rotating handle and a limiting mechanism, the angle of the guide plate can be adjusted and fixed. Combined with a servo motor drive mechanism, the material can be discharged and diverted intermittently to avoid blockage.
It improves the uniformity of materials in the hopper, enhances production efficiency and product quality, extends the service life of the hopper components, and ensures the stability and flexibility of the guide plate angle.
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Figure CN223673403U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a hopper structure with uniform feeding. BACKGROUND
[0002] In a traditional hopper structure, the flowability and distribution state of the material in the hopper are often affected by various factors, such as the particle size, humidity, density of the material, and the shape and size of the hopper, as well as the feeding speed. When these factors are not conducive to the smooth flow of the material, it will lead to uneven distribution of the material in the hopper, thereby causing a series of problems.
[0003] The existing patent (publication number: CN213792148U) discloses a conical crusher feeding hopper with uniform feeding. The hopper body is provided with an inlet frame at the top, the front and back surfaces of the inlet frame are fixedly connected with bushings, and the inside of the bushings is slidably connected with a vertical rod.
[0004] The above-mentioned scheme solves the problem that when the current conical crusher feeding hopper is fed too much, the material will be congested, the material will be discharged slowly, and even the feeding hopper will be blocked. However, the angle of the deceleration plate in the above-mentioned scheme cannot be adjusted, and the fixed angle of the deceleration plate cannot be adjusted according to the production demand, thereby limiting the optimization of the production efficiency and reducing the production efficiency. CONTENT OF THE UTILITY MODEL
[0005] In view of the deficiencies of the prior art, the application provides a hopper structure with uniform feeding, which has the advantages of angle adjustment of the guide plate and solves the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the application provides the following technical scheme: a hopper structure with uniform feeding, comprising a hopper body, a discharge port is arranged on the bottom surface of the hopper body, two rotating shafts are rotatably connected to the inner wall of the hopper body, and the two ends of the rotating shafts extend to the outside through the inner wall of the hopper body, guide plates are fixedly connected to the outer surfaces of the two rotating shafts, rotating handles are fixedly connected to the two ends of the two rotating shafts, limiting mechanisms are arranged at the two ends of the two rotating shafts, a feeding pipe is fixedly connected to the inner wall of the hopper body, a storage box is hingedly connected to the upper surface of the feeding pipe, and a driving mechanism is arranged on the upper surface of the hopper body.
[0007] Through the above-mentioned scheme, the rotating handle can drive the rotating shaft to rotate through the action of the rotating shaft, the rotating handle, and the limiting mechanism, so that the angle of the guide plate can be adjusted. Thus, the angle can be adjusted according to the production demand, so as to optimize the production efficiency and improve the production efficiency. After the angle is adjusted, the limiting of the limiting mechanism can limit and fix the rotating angle, so as to ensure the stability after the angle is adjusted.
[0008] Further, the limiting mechanism comprises a fixed plate fixedly connected to the outer surface of the rotating shaft, an insertion rod inserted into the inner wall of the fixed plate, a pulling plate fixedly connected to one end of the outer surface of the insertion rod, a tension spring fixedly connected to one side of the end of the pulling plate close to the insertion rod, and the other end of the outer surface of the tension spring fixedly connected to the outer surface of the fixed plate.
[0009] Through the above scheme, the fixed plate is provided, and the rotating shaft is rotated to adjust the angle of the deflector plate, and the fixed plate is rotated at the same time, and the fixed plate and the deflector plate are in the same plane, so that the angle of the deflector plate can be directly observed from the outside, thereby facilitating the adjustment of the angle of the deflector plate by the staff.
[0010] Further, the limiting mechanism further comprises an arc-shaped plate fixedly connected to the outer surface of the bucket body, and a plurality of limiting holes are arranged in an annular array on the outer surface of the arc-shaped plate, and the outer surface of the insertion rod is inserted into the inner wall of the limiting hole.
[0011] Through the above scheme, the cooperation between the arc-shaped plate, the insertion rod and the tension spring is achieved, and when the deflector plate is adjusted, the tension spring pulls the pulling plate and drives the insertion rod to be inserted into the corresponding limiting hole, thereby limiting the position of the fixed plate, and the limiting of the fixed plate limits the rotating shaft and the deflector plate at the same time, thereby fixing the position of the deflector plate after the angle is adjusted, and ensuring the angle stability of the deflector plate.
[0012] Further, the driving mechanism comprises an assembly plate fixedly connected to the upper surface of the bucket body, a lead screw rotatably connected to the outer surface of the assembly plate, one end of the lead screw rotatably connected to the outer surface of the feeding pipe, a guide rod fixedly connected to the outer surface of the assembly plate, one end of the guide rod rotatably connected to the outer surface of the feeding pipe, a servo motor fixedly embedded in the outer surface of the assembly plate, the output end of the servo motor fixedly connected to one end of the lead screw, and a moving block threadedly connected to the outer surface of the lead screw.
[0013] Through the above scheme, the lead screw and the servo motor are provided, and the moving block can be moved horizontally and reciprocally, and the movement of the moving block can make the storage box repeatedly switch between the inclined and horizontal states under the connection of the hinged plate, thereby making the material in the storage box intermittently enter the inside of the bucket body, avoiding the impact of the material directly entering the inside of the bucket body on the internal components, thereby prolonging the service life, and the intermittent feeding can control the flow and speed of the material, making it more uniform and stable, and preventing blockage.
[0014] Further, the inner wall of the moving block is slidingly connected to the outer surface of the guide rod, the upper surface of the moving block is fixedly connected with a first hinged block, the outer surface of the first hinged block is hinged with a hinged plate, the other end of the hinged plate is hinged with a second hinged block, and the outer surface of the second hinged block is fixedly connected to the bottom surface of the storage box.
[0015] Through the above scheme, through the action of the hinged plate, the storage box can be repeatedly switched between the inclined and horizontal states while the moving block moves transversely and reciprocally, so as to achieve the purpose of intermittent discharging, thereby avoiding blockage.
[0016] Further, the inner wall of the moving block is slidingly connected to the outer surface of the guide rod, the upper surface of the moving block is fixedly connected with a first hinged block, the outer surface of the first hinged block is hinged with a hinged plate, the other end of the hinged plate is hinged with a second hinged block, and the outer surface of the second hinged block is fixedly connected to the bottom surface of the storage box.
[0017] Through the above scheme, through the action of the hinged plate, the storage box can be repeatedly switched between the inclined and horizontal states while the moving block moves transversely and reciprocally, so as to achieve the purpose of intermittent discharging, thereby avoiding blockage.
[0018] Further, the outer surface of each of the four telescopic rods is sleeved with a buffer spring, and the two ends of each of the four buffer springs are fixedly connected to the bottom surface of the flow distribution plate and the upper surface of the support plate.
[0019] Through the above scheme, through the action of the hinged plate, the storage box can be repeatedly switched between the inclined and horizontal states while the moving block moves transversely and reciprocally, so as to achieve the purpose of intermittent discharging, thereby avoiding blockage.
[0020] Further, the inner bottom wall of the hopper body is provided with a tapered material guiding groove.
[0021] Through the above scheme, through the action of the hinged plate, the storage box can be repeatedly switched between the inclined and horizontal states while the moving block moves transversely and reciprocally, so as to achieve the purpose of intermittent discharging, thereby avoiding blockage.
[0022] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0023] The material hopper structure with uniform feeding function, through the action of the rotating shaft, the rotating handle and the limiting mechanism, rotating the rotating handle can drive the rotating shaft to rotate, thereby the angle of the flow guide plate can be adjusted, so that the production efficiency can be optimized according to the production demand, and the production efficiency can be improved, and after the angle adjustment, the limiting of the limiting mechanism can limit and fix the rotating angle, ensuring the stability after the angle adjustment. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a three-dimensional structure of the whole application.
[0025] Figure 2 It is the sectional structure diagram of the whole application;
[0026] Figure 3 It is the perspective structure diagram of the shaft, guide plate, handle and limiting mechanism of the application;
[0027] Figure 4 It is the perspective structure diagram of the driving mechanism of the application.
[0028] In the figure:
[0029] 1, bucket body; 2, shaft; 3, guide plate; 4, handle; 5, limiting mechanism; 501, arc plate; 502, limiting hole; 503, fixed plate; 504, insertion rod; 505, pulling plate; 506, tension spring; 6, feeding pipe; 7, storage box; 8, driving mechanism; 801, assembly plate; 802, screw rod; 803, guide rod; 804, servo motor; 805, moving block; 806, first hinged block; 807, hinged plate; 808, second hinged block; 9, support plate; 10, telescopic rod; 11, shunt plate; 12, buffer spring; 13, conical guide chute. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.
[0031] Please refer to Figure 1 , Figure 2 and Figure 3 , a feeding uniform hopper structure in the embodiment comprises a bucket body 1, the bottom surface of the bucket body 1 is provided with a discharge port, the inner wall of the bucket body 1 is rotatably connected with two shafts 2, and the two ends of the shafts 2 extend to the outside through the inner wall of the bucket body 1 respectively, the outer surfaces of the two shafts 2 are fixedly connected with guide plates 3 respectively, the two ends of the two shafts 2 are fixedly connected with handles 4 respectively, and the two ends of the two shafts 2 are provided with limiting mechanisms 5. Through the functions of the shafts 2, handles 4 and limiting mechanisms 5, rotating the handle 4 can drive the shaft 2 to rotate, so that the angle of the guide plate 3 can be adjusted, thereby the production efficiency can be optimized and improved according to the production requirements, and the angle after the angle adjustment can be limited and fixed by the limiting mechanism 5, so as to ensure the stability after the angle adjustment. The inner wall of the bucket body 1 is fixedly connected with a feeding pipe 6, the upper surface of the feeding pipe 6 is hingedly connected with a storage box 7, and the upper surface of the bucket body 1 is provided with a driving mechanism 8.
[0032] Please refer to Figure 1 、 Figure 2 and Figure 3 , the limiting mechanism 5 comprises a fixed plate 503 fixedly connected to the outer surface of the rotating shaft 2, the inner wall of the fixed plate 503 is inserted with a plug rod 504, one end of the outer surface of the plug rod 504 is fixedly connected with a pulling plate 505, the side surface of the pulling plate 505 close to one end of the plug rod 504 is fixedly connected with a tension spring 506, the end of the outer surface of the tension spring 506 away from the pulling plate 505 is fixedly connected to the outer surface of the fixed plate 503, through the action of the fixed plate 503, the rotating shaft 2 rotates to adjust the angle of the deflector plate 3 at the same time, and the fixed plate 503 and the deflector plate 3 are in the same plane, so that the angle of the deflector plate 3 can be directly observed from the outside, thereby facilitating the staff to adjust the angle of the deflector plate 3, the limiting mechanism 5 further comprises an arc-shaped plate 501 fixedly connected to the outer surface of the bucket body 1, the outer surface of the arc-shaped plate 501 is provided with a ring-shaped array of limiting holes 502, the outer surface of the plug rod 504 is inserted into the inner wall of the limiting hole 502, through the cooperation between the arc-shaped plate 501, the plug rod 504 and the tension spring 506, when the deflector plate 3 is adjusted, the tension spring 506 will pull the pulling plate 505 and drive the plug rod 504 to insert into the corresponding limiting hole 502, thereby limiting the position of the fixed plate 503, and the limiting of the fixed plate 503 limits the rotating shaft 2 and the deflector plate 3 at the same time, thereby fixing the position of the deflector plate 3 after adjusting the angle, ensuring the angle stability of the deflector plate 3.
[0033] Please refer to Figure 1 、 Figure 2 and Figure 4The driving mechanism 8 comprises an assembly plate 801 fixedly connected to the upper surface of the bucket body 1, the outer surface of the assembly plate 801 is rotationally connected with a lead screw 802, the end of the lead screw 802 away from the outer surface of the assembly plate 801 is rotationally connected to the outer surface of the feeding pipe 6, the outer surface of the assembly plate 801 is fixedly connected with a guide rod 803, the end of the guide rod 803 away from the outer surface of the assembly plate 801 is rotationally connected to the outer surface of the feeding pipe 6, the outer surface of the assembly plate 801 is fixedly embedded with a servo motor 804, the output end of the servo motor 804 is fixedly connected to one end of the lead screw 802, the outer surface of the lead screw 802 is threadedly connected with a moving block 805, through the action of the lead screw 802 and the servo motor 804, the moving block 805 can be transversely reciprocated, at this time, the movement of the moving block 805 can repeatedly switch the storage box 7 between the inclined and horizontal states under the connection of the hinged plate 807, so that the material in the storage box 7 can intermittently enter the inside of the bucket body 1, avoiding the impact of the material directly entering the inside of the bucket body 1 on the internal components, thereby slowing down the service life, and the intermittent feeding can control the flow and speed of the material, making it more uniform and stable, and preventing blockage, the inner wall of the moving block 805 is slidably connected to the outer surface of the guide rod 803, the upper surface of the moving block 805 is fixedly connected with a first hinged block 806, the outer surface of the first hinged block 806 is hingedly connected with the hinged plate 807, the other end of the hinged plate 807 is hingedly connected with a second hinged block 808, the outer surface of the second hinged block 808 is fixedly connected to the bottom surface of the storage box 7, through the action of the hinged plate 807, the storage box 7 can be repeatedly switched between the inclined and horizontal states while the moving block 805 is transversely reciprocated, thereby achieving the purpose of intermittent feeding, thereby avoiding blockage.
[0034] Please refer to Figure 1 and Figure 2 The inner wall of the bucket body 1 is fixedly connected with two support plates 9, the upper part of each of the two support plates 9 is provided with a flow distribution plate 11, the upper surface of each of the two support plates 9 is fixedly connected with four telescopic rods 10, the upper surface of each of the four telescopic rods 10 is fixedly connected to the bottom surface of the flow distribution plate 11, through the action of the flow distribution plate 11, the material entering the bucket body 1 can be distributed, cooperating with the flow guide plate 3 to slow down the flow of the material in the inside of the bucket body 1, thereby improving the uniformity of the material in the bucket body 1, thereby improving the production efficiency and product quality, the outer surface of each of the four telescopic rods 10 is sleeved with a buffer spring 12, the two ends of each of the four buffer springs 12 are fixedly connected to the bottom surface of the flow distribution plate 11 and the upper surface of the support plate 9, respectively, through the action of the buffer spring 12, the pressure of the material impacting the flow distribution plate 11 can be slowed down, thereby reducing the damage to the flow distribution plate 11, a tapered material guiding groove 13 is formed in the inner bottom wall of the bucket body 1, through the action of the tapered material guiding groove 13, the material at the bottom of the bucket body 1 can be guided to flow into the downward discharge port, avoiding material accumulation.
[0035] The feeding uniformity hopper structure in the embodiment can drive the rotating shaft 2 to rotate by rotating the rotating handle 4, thereby adjusting the angle of the guide plate 3, and thus the production efficiency can be optimized according to the production requirements, and the production efficiency is improved.
[0036] It should be noted that the material of the flow distribution plate 11 and the guide plate 3 is stainless steel, which has high strength and corrosion resistance, and good wear resistance, which can prolong the service life of the flow distribution plate 11 and the guide plate 3. The telescopic rod 10 is divided into an inner tube and a sleeve, and a rubber sleeve is installed on the inner wall of the sleeve. When the inner tube slides, it can also play a damping role, so that the telescopic rod 10 can guide the flow distribution plate 11 while absorbing the pressure generated by the material, thereby improving the service life of the flow distribution plate 11.
[0037] The working principle of the above embodiment is as follows: when the device is used, first, the material is placed in the inside of the storage box 7, at this time, the servo motor 804 is started to drive the screw rod 802 to rotate clockwise and counterclockwise, at this time, the rotation of the screw rod 802 can drive the moving block 805 to move on the surface of the screw rod 802, and cooperate with the guide of the guide rod 803, which can improve the stability of the moving block 805, at this time, the moving block 805 moves transversely and reciprocally, and the storage box 7 is repeatedly switched between inclined and horizontal states, thereby achieving intermittent feeding, realizing uniform feeding while avoiding blockage, then the material entering the hopper body 1 is distributed by the flow distribution plate 11, and cooperates with the guide plate 3 to slow down the flow of the material in the hopper body 1, thereby improving the uniformity of the material in the hopper body 1, and when the angle of the guide plate 3 needs to be adjusted, the rotating handle 4 is rotated to drive the rotating shaft 2 to rotate, thereby adjusting the angle of the guide plate 3, and thus the angle can be adjusted according to the production requirements, and after the angle is adjusted, the tension spring 506 pulls the pull plate 505 and drives the plug rod 504 to insert into the corresponding limiting hole 502, thereby limiting the position of the fixed plate 503, and finally the limiting of the fixed plate 503 limits the rotating shaft 2 and the guide plate 3, thereby fixing the position of the guide plate 3 after adjusting the angle, ensuring the stability of the guide plate 3.
[0038] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.
[0039] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, which can be limited only by the scope of the appended claims and their equivalents.
Claims
1. A hopper structure for uniform feeding, comprising a hopper body (1), the bottom surface of the hopper body (1) is provided with a discharge port, characterized in that: The inner wall of the bucket body (1) is rotationally connected with two rotating shafts (2), and the two ends of the rotating shafts (2) extend to the outside through the inner wall of the bucket body (1), the outer surfaces of the two rotating shafts (2) are fixedly connected with guide plates (3), the two ends of the two rotating shafts (2) are fixedly connected with rotating handles (4), the two ends of the two rotating shafts (2) are provided with limiting mechanisms (5), the inner wall of the bucket body (1) is fixedly connected with a feeding pipe (6), the upper surface of the feeding pipe (6) is hingedly connected with a storage box (7), and the upper surface of the bucket body (1) is provided with a driving mechanism (8).
2. The uniform feeding hopper structure according to claim 1, characterized in that: The limiting mechanism (5) comprises a fixed plate (503) fixedly connected to the outer surface of the rotating shaft (2), a plug rod (504) inserted into the inner wall of the fixed plate (503), a pulling plate (505) fixedly connected to the outer surface of one end of the plug rod (504), a tension spring (506) fixedly connected to the side face of the one end of the plug rod (504) close to the pulling plate (505), and the other end of the outer surface of the tension spring (506) away from the pulling plate (505) is fixedly connected to the outer surface of the fixed plate (503).
3. The uniform feeding hopper structure according to claim 2, characterized in that: The limiting mechanism (5) further comprises an arc-shaped plate (501) fixedly connected to the outer surface of the bucket body (1), and a plurality of limiting holes (502) are arranged in an annular array on the outer surface of the arc-shaped plate (501), and the outer surface of the plug rod (504) is inserted into the inner wall of the limiting hole (502).
4. The uniform feeding hopper structure according to claim 1, wherein: The driving mechanism (8) comprises an assembly plate (801) fixedly connected to the upper surface of the bucket body (1), a lead screw (802) rotationally connected to the outer surface of the assembly plate (801), the other end of the lead screw (802) away from the outer surface of the assembly plate (801) is rotationally connected to the outer surface of the feeding pipe (6), a guide rod (803) fixedly connected to the outer surface of the assembly plate (801), the other end of the guide rod (803) away from the outer surface of the assembly plate (801) is rotationally connected to the outer surface of the feeding pipe (6), a servo motor (804) fixedly inlaid on the outer surface of the assembly plate (801), the output end of the servo motor (804) is fixedly connected to one end of the lead screw (802), and the outer surface of the lead screw (802) is threadedly connected with a moving block (805).
5. The uniform feeding hopper structure according to claim 4, characterized in that: The inner wall of the moving block (805) is slidably connected to the outer surface of the guide rod (803), the upper surface of the moving block (805) is fixedly connected with a first hinged block (806), the outer surface of the first hinged block (806) is hingedly connected with a hinged plate (807), the other end of the hinged plate (807) is hingedly connected with a second hinged block (808), and the outer surface of the second hinged block (808) is fixedly connected to the bottom surface of the storage box (7).
6. The uniform feeding hopper structure according to claim 1, wherein: The inner wall of the bucket body (1) is fixedly connected with two supporting plates (9), the upper portions of the two supporting plates (9) are provided with flow dividing plates (11), the upper surfaces of the two supporting plates (9) are fixedly connected with four telescopic rods (10), and the upper surfaces of the four telescopic rods (10) are fixedly connected to the bottom surface of the flow dividing plate (11).
7. The uniform feeding hopper structure according to claim 6, characterized in that: The outer surface of each of the four telescopic rods (10) is sleeved with a buffer spring (12), and the two ends of each of the four buffer springs (12) are fixedly connected to the bottom surface of the flow distribution plate (11) and the upper surface of the supporting plate (9) respectively.
8. The uniform feeding hopper structure according to claim 1, wherein: The inner bottom wall of the bucket body (1) is provided with a tapered material guiding groove (13).
Citation Information
Patent Citations
Cone crusher feeding hopper capable of achieving uniform feeding
CN213792148U