Beam pressing device of edge bonding machine

By installing a laser displacement sensor and control system in the pressure beam device of the edge banding machine, the parallelism of the pressure beam can be monitored in real time, solving the problem of pressure beam tilting or bending caused by torsional deformation of the drive shaft, thus ensuring processing quality and safe production.

CN223673656UActive Publication Date: 2025-12-16GUANGDONG LIHONG MASCH CO LTD
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Patent Information

Application Number
CN202520188086.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-12-16
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

After prolonged use, the drive shaft of the edge banding machine's pressure beam device is prone to torsional deformation, causing the pressure beam to tilt or plastically bend, affecting the quality of board processing and safe production.

Method used

Laser displacement sensors are installed in the pressure beam device at intervals along the extension direction of the pressure beam to detect the parallelism of the top surface of the pressure beam. Combined with the control system and alarm, the tilting or bending of the pressure beam is monitored in real time, and an alarm is issued when an abnormality occurs.

Benefits of technology

By monitoring the parallelism of the pressure beams in real time, deformation can be detected and addressed promptly, preventing plate loosening and damage to functional components, thus ensuring safe production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pressing beam device of an edge banding machine, which comprises a pressing beam, pressing beam lifting mechanisms and a transmission shaft, the pressing beam lifting mechanisms are arranged at intervals along the extension direction of the pressing beam, each pressing beam lifting mechanism comprises a lifting seat, and the lifting seats are connected with the pressing beam; the device further comprises a lifting driving motor used for driving the lifting base to move up and down, the adjacent pressing beam lifting mechanisms are in transmission connection through corresponding transmission shafts, the lifting driving motor drives the corresponding transmission shafts to rotate, in the process, a pressing beam top face is formed on the pressing beam, and laser displacement sensors used for detecting the pressing beam top face are distributed above the pressing beam. The laser displacement sensors are arranged at intervals along the extension direction of the pressing beam; the device further comprises a control system and an alarm, and the control system is electrically connected with the laser displacement sensor and is in control connection with the alarm. According to the pressing beam device, an operator can find the inclination or bending condition of the pressing beam in time, and therefore safety production is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of plate edge banding machine, concretely relates to a beam pressing device of edge banding machine. BACKGROUND

[0002] At present, the edge banding machine is used for side edge banding, trimming and polishing of plate, during which, the plate is conveyed along the left and right directions (i.e. longitudinal direction) by the conveying chain assembly, the conveying chain assembly comprises a chain and a chain plate, the chain plate is installed on the chain link of the chain, specifically, the chain plate supports the bottom surface of the plate, the edge banding machine is provided with a chain plate support beam, the chain plate slides on the chain plate support beam, in order to avoid relative movement between the plate and the chain plate, a rubber pressure roller is needed to be pressed on the plate, specifically, a pressure beam is arranged above the chain plate support beam, the pressure roller is rotatably connected to the bottom of the pressure beam, the pressure rollers are densely arranged along the extension direction of the pressure beam (i.e. along the longitudinal direction), the pressure beam is stopped at a proper height position according to the thickness of the plate, and the plate is pressed and attached to the chain plate by the elastic deformation force of the pressure roller during the conveying process.

[0003] With the development of technology, the edge banding machine has more and more functions, and accordingly, more and more functional components are arranged on the edge banding machine, which leads to the increase of the length of the chain plate support beam and the pressure beam, the pressure beam is lifted by the motor, in order to make the pressure beam as a whole keep parallel with the chain plate support beam and lift, a plurality of pressure beam lifting mechanisms are arranged at intervals along the extension direction of the pressure beam, the pressure beam lifting mechanism comprises a lifting seat, the lifting seat is installed and connected to the corresponding part of the pressure beam, the pressure beam lifting mechanisms are connected by a transmission shaft, so that the motor only needs to drive one transmission shaft, and the pressure beam lifting mechanisms can be driven to operate at the same time, so that the lifting seats of the pressure beam lifting mechanisms move synchronously, but the transmission shaft will be twisted and deformed, the elastic torsional deformation occurs in the initial stage, with the increase of the use time of the edge banding machine, the plastic torsional deformation of the transmission shaft gradually occurs, which makes the pressure beam inclined or plastically bent, in some cases, the lifting seat relatively far away from the above-mentioned motor is stuck, which leads to the overload of the corresponding transmission shaft, and the plastic torsional deformation of the transmission shaft and the plastic bending deformation of the pressure beam are intensified, when the plate is conveyed to the corresponding position of the higher pressure beam, the pressure of the pressure roller on the plate is insufficient, which leads to the loosening of the plate in the processing process, and the plate is scrapped, or the functional components are damaged and the personnel are injured, which is not conducive to safety production, so it is necessary to improve the existing pressure beam device. SUMMARY

[0004] The utility model aims at overcoming the defects of the prior art, and provides a beam pressing device of edge banding machine, which is conducive to safety production.

[0005] The utility model aims at overcoming the defects of the prior art, and provides a beam pressing device of edge banding machine, which is conducive to safety production.

[0006] The utility model discloses an edge banding machine's pressure beam device, including pressure beam, pressure beam elevating system, transmission shaft, the pressure beam elevating system is along the extension direction interval arrangement of pressure beam, the pressure beam elevating system includes elevating seat, the elevating seat installation connection pressure beam, still include elevating drive motor for driving elevating seat up and down movement, adjacent pressure beam elevating system is passed through corresponding transmission shaft drive connection respectively, elevating drive motor drives corresponding transmission shaft rotation, in the middle, the pressure beam forms pressure beam top surface, the top distribution of pressure beam is equipped with laser displacement sensor for detecting pressure beam top surface, laser displacement sensor is along the extension direction interval arrangement of pressure beam, still include control system and alarm, control system electricity is connected laser displacement sensor, control system control connection alarm.

[0007] Preferably, the pressure beam elevating system includes a vertical seat and a linear guide pair, and the elevating seat is connected to the vertical seat through the linear guide pair.

[0008] Preferably, the pressure beam elevating system includes a screw lifter, the screw lifter includes a screw rod, a worm wheel, a worm and a nut, the worm wheel is meshed and connected with the worm, the nut is coaxially arranged with the worm wheel, the nut is fixedly arranged opposite to the worm wheel, the screw lifter is installed on the top of the elevating seat, the screw rod is vertically arranged, the lower end of the screw rod is fixedly connected with the vertical seat, the screw rod is screwed with the nut, input shafts are respectively arranged at the left and right ends of the screw lifter, the input shafts are coaxially and fixedly arranged opposite to the worm, and the input shafts are respectively connected with the end portions of the corresponding transmission shafts.

[0009] Preferably, the pressure beam device further includes sensor supports, the laser displacement sensors are installed on the corresponding sensor supports, and the sensor supports are installed on the corresponding vertical seats.

[0010] Preferably, the elevating seat is located at the back side of the vertical seat, the vertical seat is formed with a protruding arm, the lower end surface of the screw rod is attached to the protruding arm, a clamping seat is installed on the protruding arm, and the clamping seat clamps the lower end portion of the screw rod.

[0011] Compared with the prior art, the utility model has the beneficial effects that: the pressure beam is formed with a pressure beam top surface, laser displacement sensors for detecting the pressure beam top surface are distributed above the pressure beam, the laser displacement sensors are interval arranged along the extension direction of the pressure beam, the control system is electrically connected with the laser displacement sensors, the control system is control connected with the alarm, and the operator can timely find the inclination or bending condition of the pressure beam, thereby being beneficial to safe production. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1The utility model discloses a vertical structure schematic diagram of the pressing beam lifting mechanism.

[0013] Figure 2 The utility model discloses a vertical structure schematic diagram of the pressing beam lifting mechanism.

[0014] Figure 3 The utility model discloses a left view structure schematic diagram of the pressing beam lifting mechanism, chain plate support beam and plate combination.

[0015] Figure 4 The utility model discloses a vertical structure schematic diagram of the pressing beam lifting mechanism.

[0016] Figure 5 The utility model discloses a vertical structure schematic diagram of the pressing beam lifting mechanism.

[0017] Label explanation: pressing beam 1;Pressing beam top surface 101;Pressing beam lifting mechanism 2;Stand 21;Convex support arm 211;Clamp seat 212;Clamping hole 2121;Cut seam 2122;Clamping screw 2123;Lifting seat 22;Mounting plate 221;Screw elevator 23;Input shaft 231;Linear guide pair 24;Screw 25;Transmission shaft 3;Lifting drive motor 4;Sensor support 5;Longitudinal plate 51;Transverse plate 52;Vertical plate 53;Laser displacement sensor 6;Pressing wheel 7;Plate 97;Chain plate 98;Chain plate support beam 99. DETAILED DESCRIPTION

[0018] The utility model will be further described below in combination with the drawings.

[0019] The utility model discloses a pressing beam device of the edge banding machine, as shown in the drawing, Figures 1 to 3 , comprising pressing beam 1, pressing beam lifting mechanism 2, transmission shaft 3, and the pressing beam 1 is arranged along the left and right direction (i.e. is arranged along the longitudinal direction), and the bottom of the pressing beam 1 is equipped with the pressing wheel 7, and the pressing wheel 7 is arranged along the extension direction of the pressing beam 1, and the pressing beam lifting mechanism 2 is arranged at intervals along the extension direction of the pressing beam 1, and under the visual direction of Figure 1 , the pressing beam lifting mechanism 2 is arranged at intervals along the left and right direction. As shown in Figure 2 And Figure 3 , the pressing beam lifting mechanism 2 includes lifting seat 22, and the lifting seat 22 is installed and connected pressing beam 1, and specifically, the pressing beam 1 is made of aluminum profile, and the front side of the pressing beam 1 is formed with T-shaped groove, and the lifting seat 22 is connected to the front of the pressing beam 1, and then the screw is screwed with the square nut arranged in the T-shaped groove by screwing through the mounting hole on the lifting seat 22 and then screwing. As shown in Figure 1As shown, the beam pressing device further comprises a lifting driving motor 4 for driving the lifting seat 22 to move up and down, and adjacent beam pressing lifting mechanisms 2 are respectively connected through corresponding transmission shafts 3, the lifting driving motor 4 drives the corresponding transmission shaft 3 to rotate, in other words, the beam pressing lifting mechanism 2 can convert rotation into linear (up and down) movement, so for example, the beam pressing lifting mechanism 2 can comprise a bevel gear pair, a stud and a sleeve, the stud is screwed with the sleeve, the sleeve is fixed with the bevel gear along the up and down direction, the transmission shaft 3 is coaxially connected with the bevel gear along the left and right direction, so that the transmission shaft 3 drives the bevel gear along the left and right direction to rotate, the bevel gear along the left and right direction drives the bevel gear along the up and down direction to rotate, so that the sleeve rotates, the stud is fixedly arranged, and the sleeve and the bevel gear pair are arranged on the lifting seat 22, so that the lifting seat 22 can move up and down to adjust the position. Figure 1 As shown, specifically, the output rotating shaft of the lifting driving motor 4 is connected with the input end of the right-angle speed reducer, the output end of the right-angle speed reducer is a hollow shaft, the transmission shaft 3 is adapted to pass through the hollow shaft and is connected with the hollow shaft through a flat key, and the transmission principle of the right-angle speed reducer can refer to the "high-precision right-angle speed reducer" with the publication number CN204828493U of the Chinese utility model patent. Figure 1 and Figure 3 As shown, the beam 1 is formed with a beam top surface 101, the upper side of the beam 1 is provided with a laser displacement sensor 6 for detecting the beam top surface 101, the laser displacement sensors 6 are arranged at intervals along the extension direction of the beam 1, and the laser displacement sensor 6 is a product of the prior art; the beam pressing device further comprises a control system and an alarm, the control system is electrically connected with the laser displacement sensor 6, and the control system controls the connection of the alarm.

[0020] The working principle of the utility model is briefly described as follows: in the assembly process, the beam 1 is arranged in parallel with the chain plate supporting beam 99, and each laser displacement sensor 6 is arranged at zero position; as shown in Figure 1As shown, the lifting driving motor 4 operates, and the lifting driving motor 4 drives the corresponding transmission shaft 3 to rotate through the above-mentioned right-angle speed reducer. Since the adjacent pressing beam lifting mechanisms 2 are respectively connected through the corresponding transmission shaft 3, that is to say, each pressing beam lifting mechanism 2 can operate synchronously, so that each lifting seat 22 synchronously lifts, and then the pressing beam 1 can be lifted and positioned. In the process of lifting and moving the pressing beam 1, the laser displacement sensors 6 respectively monitor the displacement of the corresponding parts of the pressing beam 1. In theory, if the pressing beam 1 always keeps parallel with the chain plate supporting beam 99, the measurement values of each laser displacement sensor 6 will keep the same. If the difference between the measurement values of any two laser displacement sensors 6 exceeds the limit, it means that the corresponding parts of the pressing beam 1 to the laser displacement sensors 6 are inconsistent in height, that is, the pressing beam 1 is bent or inclined (that is, the heights of the left and right ends of the pressing beam 1 are inconsistent). The control system accordingly controls the alarm to issue a warning, so that the operator can find the bad state of the pressing beam 1 in time, and the operator can stop the machine in time for processing, avoiding that the relative looseness between the plate 97 and the chain plate 98 leads to that a large number of unqualified plates 97 are processed, and also avoiding that the functional components of the edge banding machine are damaged and the personnel are hurt. Therefore, the pressing beam device is beneficial to safety production. The early deformation of the pressing beam 1 can be found in time through the laser displacement sensor 6, and the technician can maintain the pressing beam device, so that the plastic deformation of the pressing beam 1 can be avoided.

[0021] Further, as shown in the figure, Figure 3 The pressing beam lifting mechanism 2 comprises a vertical seat 21 and a linear guide pair 24. The lifting seat 22 is connected to the vertical seat 21 through the linear guide pair 24. The lower end of the vertical seat 21 is installed on the bed of the edge banding machine through corresponding screws. Specifically, the guide rail of the linear guide pair 24 is installed at the rear end of the vertical seat 21, and the sliding block of the linear guide pair 24 is installed on the front side of the lifting seat 22. Through the setting of the linear guide pair 24, the lifting seat 22 can move up and down with high rigidity.

[0022] Further, as shown in the figure, Figure 2 The pressing beam lifting mechanism 2 comprises a screw lifter 23. The screw lifter 23 comprises a screw rod 25, a worm wheel, a worm and a nut. The worm wheel is connected with the worm in meshing mode (the internal structure of the screw lifter 23 is not shown). The nut is coaxially arranged with the worm wheel. The nut is fixedly arranged relative to the worm wheel. The nut and the worm wheel can be integrally arranged. The screw lifter 23 is installed on the top of the lifting seat 22. Specifically, the shell of the screw lifter 23 is installed on the upper side of the mounting plate 221 at the upper end of the lifting seat 22. The lifting seat 22 has a groove structure. The screw rod 25 is arranged in the groove structure. The screw rod 25 is vertically arranged. The lower end of the screw rod 25 is fixedly connected with the vertical seat 21. The screw rod 25 is screwed with the nut. The left and right ends of the screw lifter 23 are respectively provided with input shafts 231. The input shafts 231 are coaxially and fixedly arranged with the worm. The worm can be integrally arranged with the input shaft 231, as shown in the figure, Figure 1As shown, the input shaft 231 is connected (i.e., connected via a coupling) to the ends of the corresponding transmission shaft 3. Therefore, when the transmission shaft 3 connected to the lifting drive motor 4 rotates, the transmission shaft 3 drives the input shaft 231 on one side of the screw jack 23 to rotate synchronously, and the input shaft 231 on the other side of the screw jack 23 can then drive the corresponding transmission shaft 3 to rotate synchronously, and so on. Specifically, as... Figure 1 As shown, the input shaft 231 on the left side of the screw jack 23 of the first pressure beam lifting mechanism 2 from left to right is not connected to the drive shaft 3, and the input shaft 231 on the left side of the screw jack 23 of the first pressure beam lifting mechanism 2 from right to left is not connected to the drive shaft 3. By setting the screw jack 23 as described above, the worm gear drive has good self-locking performance, which helps the pressure beam 1 to be stabilized at its height position. Since the worm gear drive is easy to set a large reduction ratio, it is beneficial to set the lifting drive motor 4 with a smaller power, and it is also beneficial to reduce the torque on the drive shaft 3, which helps to reduce the elastic torsional deformation of the drive shaft 3, thus improving the synchronous lifting performance of each lifting seat 22.

[0023] Furthermore, such as Figure 3 As shown, the beam-pressing device of this utility model also includes a sensor support 5, a laser displacement sensor 6 is mounted on the corresponding sensor support 5, and the sensor support 5 is mounted on the corresponding upright 21, as shown. Figure 4 As shown, the sensor support 5 includes a longitudinal plate 51, a transverse plate 52, and a vertical plate 53. One end of the longitudinal plate 51 is mounted on the top of the support 21, and the corresponding other end of the longitudinal plate 51 is welded to the lower end of the vertical plate 53. The upper end of the vertical plate 53 is welded to the front end of the transverse plate 52. The laser displacement sensor 6 is mounted on the rear end of the transverse plate 52, so that the laser displacement sensor 6 can be located above and behind the drive shaft 3. (Note that this is for ease of viewing.) Figure 3 The screw jack 23 is not shown. Since the sensor support 5 is mounted on the corresponding stand 21, it avoids the need for a separate structure to support the sensor support 5.

[0024] Furthermore, such as Figure 2 and Figure 3 As shown, the lifting seat 22 is located behind the upright seat 21. The upright seat 21 has a protruding support arm 211. The lower end face of the screw 25 abuts against the protruding support arm 211. A clamp 212 is installed on the protruding support arm 211 by corresponding screws. The clamp 212 clamps the lower end of the screw 25, which facilitates quick fixing of the screw 25. Specifically, as shown... Figure 5As shown, the clamping seat 212 is formed with a clamping hole 2121 and a slit 2122, one end of the slit 2122 communicates with the clamping hole 2121, and the other end of the slit 2122 penetrates through the clamping seat 212, the lower end of the screw rod 25 is adapted to be arranged in the clamping hole 2121, the clamping seat 212 is installed with a clamping screw 2123, the clamping screw 2123 is used to pull the two sides of the slit 2122 close, that is, to narrow the slit 2122, so that the clamping hole 2121 can clamping and fixing the screw rod 25.

Claims

1. A pressure beam device for an edge banding machine, comprising a pressure beam (1), a pressure beam lifting mechanism (2), and a transmission shaft (3), wherein the pressure beam lifting mechanism (2) is arranged at intervals along the extension direction of the pressure beam (1), the pressure beam lifting mechanism (2) includes a lifting seat (22), the lifting seat (22) being mounted and connected to the pressure beam (1); further comprising a lifting drive motor (4) for driving the lifting seat (22) to move up and down, adjacent pressure beam lifting mechanisms (2) being connected by transmission through corresponding transmission shafts (3), the lifting drive motor (4) driving the corresponding transmission shaft (3) to rotate, characterized in that: The pressing beam (1) is formed with a pressing beam top surface (101), an upper side of the pressing beam (1) is provided with a laser displacement sensor (6) for detecting the pressing beam top surface (101), the laser displacement sensor (6) is arranged at intervals along the extension direction of the pressing beam (1); further comprising a control system and an alarm, the control system is electrically connected with the laser displacement sensor (6), and the control system controls the alarm.

2. The press beam apparatus of claim 1, wherein: The pressing beam lifting mechanism (2) comprises a vertical seat (21) and a linear guide pair (24), and the lifting seat (22) is connected with the vertical seat (21) through the linear guide pair (24).

3. The press beam apparatus of claim 2, wherein: The pressing beam lifting mechanism (2) comprises a screw lifter (23), the screw lifter (23) comprises a screw rod (25), a worm wheel, a worm and a nut, the worm wheel is connected with the worm in meshing mode, the nut is coaxially arranged with the worm wheel, the nut is fixedly arranged opposite to the worm wheel, the screw lifter (23) is installed on the top of the lifting seat (22), the screw rod (25) is vertically arranged, the lower end of the screw rod (25) is fixedly connected with the vertical seat (21), the screw rod (25) is screwed with the nut, and the screw lifter (23) is respectively provided with an input shaft (231) at the left and right ends thereof, the input shaft (231) is coaxially and fixedly arranged opposite to the worm, and the input shaft (231) is respectively connected with the end portion of the corresponding transmission shaft (3).

4. The press beam apparatus of claim 3, wherein: Further comprising a sensor support (5), the laser displacement sensor (6) is installed on the corresponding sensor support (5), and the sensor support (5) is installed on the corresponding vertical seat (21).

5. The beam press apparatus of claim 3 wherein: The lifting seat (22) is located at the rear side of the vertical seat (21), the vertical seat (21) is formed with a protruding arm (211), the lower end surface of the screw rod (25) is attached to the protruding arm (211), a clamping seat (212) is installed on the protruding arm (211), and the clamping seat (212) clamps the lower end portion of the screw rod (25).

Citation Information

Patent Citations

  • High accuracy right angle reduction gear

    CN204828493U