Continuous automatic start-stop conveying mechanism for gear shaft machining
By designing a continuous automatic start-stop conveyor mechanism, the problem of low efficiency in traditional conveying methods during gear shaft processing was solved, achieving stable and efficient gear shaft conveying, improving production efficiency and safety, and ensuring product quality.
Patent Information
- Application Number
- CN202520258663.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In the gear shaft machining process, traditional conveying methods are inefficient, pose safety hazards, and can easily lead to damage or deformation of parts, affecting product quality.
A continuous automatic start-stop conveying mechanism including a conveying support component and a linear guide module was designed. The mechanism achieves stable conveying of gear shafts through the limit support component and the start-stop motor, adapting to the needs of gear shafts of different sizes.
It improved production efficiency, reduced labor costs, ensured processing accuracy and product quality, enhanced production line safety, and avoided safety accidents and parts damage caused by improper manual handling.
Smart Images
Figure CN223673659U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gear shaft processing technical field, concretely is a kind of continuous automatic start-stop conveying mechanism of gear shaft processing. BACKGROUND
[0002] In the gear shaft processing process, conveying problem is particularly crucial.Due to the complex shape of gear shaft and heavy weight, traditional manual handling mode is not only inefficient, but also has safety hazards.In addition, frequent handling can easily lead to part damage or deformation, affecting the quality of the final product.Therefore, it is particularly important to realize continuous automatic start-stop conveying in the gear shaft processing process.
[0003] In order to solve the above problems, the existing conveying is conveyed by conveyor belt, roller conveyor and the like, but at the same time of conveying by conveyor belt, roller conveyor, the gear shaft is easily rolled on the conveyor belt, roller conveyor due to its own structure, and the gear shaft is easily rolled out and falls off during start-stop, which increases the risk of damage, and it is not convenient to chamfer and polish the gear shaft for finishing production, the production efficiency is low, and the stability is poor. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of continuous automatic start-stop conveying mechanism of gear shaft processing to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of continuous automatic start-stop conveying mechanism of gear shaft processing, including gear shaft, conveying mechanism is used to fix the conveying support assembly of the gear shaft, the conveying support assembly is located at the top of the conveying mechanism, the conveying support assembly includes fixed seat, fixed screw hole is throughly set in the top corner of the fixed seat, the fixed seat top is connected and is provided with the sleeve of being placed, the sleeve of being placed bottom extends through and is located at the bottom of the fixed seat, the gear shaft axle is located in the sleeve of being placed inside, the sleeve of being placed top is provided with limit support assembly, the sleeve of being placed is close to the top of inner circumferential wall and is provided with taking buckle slot, the limit ring is set in the bottom of the sleeve of being placed, the diameter of the inner wall of the limit ring is greater than the diameter of the gear shaft axle.
[0007] As a preferred scheme of the utility model, the limit support assembly includes limit block arranged in a symmetrical structure, the limit block is located at the top of the sleeve of being placed close to the two sides of outer edge, each limit block top is close to the outer edge and is provided with limit vertical plate, when the gear shaft axle is placed in the sleeve of being placed inside, the top of the limit block is in abutment with the gear bottom of the gear shaft, the inner wall of the limit vertical plate is in abutment with the gear outer wall of the gear shaft.
[0008] As the preferred scheme of the utility model, the top of the limiting ring inside the placement sleeve can be placed with the shaft sleeve matched with the gear shaft axle of other sizes, and the shaft sleeve is disassembled through the taking buckle slot.
[0009] As the preferred scheme of the utility model, the conveying mechanism comprises a linear guide rail module, a sliding block is slidably arranged on the linear guide rail module, a conveying plate is connected and arranged at the top of the sliding block, a fixing seat is located at the top of the conveying plate, and a start-stop motor for starting and stopping is connected and arranged at one end of the linear guide rail module.
[0010] As the preferred scheme of the utility model, a guide sliding rail is arranged in parallel on one side of the linear guide rail module, a guide sliding block is slidably arranged at the top of the guide sliding rail, and the bottom of the conveying plate is connected with the top of the guide sliding block.
[0011] As the preferred scheme of the utility model, when the gear shaft axle is placed inside the placement sleeve, the gear shaft axle extends below the conveying plate through the bottom of the conveying plate.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] In view of the problems in the background art, the conveying mechanism can realize continuous automatic start-stop conveying during gear shaft machining, greatly improves production efficiency, and reduces labor cost.
[0014] Through positioning and supporting, the rolling and deviation of the gear shaft during conveying are reduced, the machining precision and product quality are ensured, and the structure is easy to operate and maintain.
[0015] The safety of the production line is enhanced, and safety accidents and part damage caused by improper manual handling are avoided.
[0016] The utility model will be explained and described in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall structure of the utility model;
[0018] Figure 2 It is the schematic view of the conveying mechanism of the utility model;
[0019] Figure 3 It is the structure schematic view of the conveying support assembly of the utility model;
[0020] Figure 4 It is the schematic view of the gear shaft of the utility model.
[0021] In the figure: 1, conveying mechanism; 11, linear guide module; 12, sliding block; 13, conveying plate; 14, start-stop motor; 15, guide slide rail; 16, guide sliding block; 2, gear shaft; 3, conveying support assembly; 31, fixed seat; 311, fixed screw hole; 32, inserted sleeve; 321, taking buckle groove; 322, limiting ring; 33, limiting block; 331, limiting vertical plate. DETAILED DESCRIPTION
[0022] In order to facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings, which show several embodiments of the present application, but the present application can be realized in different forms and is not limited to the embodiments described in the text, on the contrary, these embodiments are provided to make the disclosed content of the present application more thorough and comprehensive. EMBODIMENT
[0023] Please refer to Figures 1-4 The present application provides a technical scheme: a continuous automatic start-stop conveying mechanism for gear shaft machining, comprising a gear shaft 2, a conveying mechanism 1 and a conveying support assembly 3 for fixing the gear shaft 2, the conveying support assembly 3 being located at the top of the conveying mechanism 1, the conveying support assembly 3 comprising a fixed seat 31, the fixed seat 31 having fixed screw holes 311 through the top corners, the fixed seat 31 having an inserted sleeve 32 connected at the top, the inserted sleeve 32 extending through the bottom to the bottom of the fixed seat 31, the gear shaft 2 shaft being located inside the inserted sleeve 32, the inserted sleeve 32 having a limiting support assembly at the top, the inserted sleeve 32 having a taking buckle groove 321 at the top near the inner circumferential wall, the inserted sleeve 32 having a limiting ring 322 at the bottom, the limiting ring 322 having an inner wall diameter greater than the diameter of the gear shaft 2 shaft; the limiting support assembly comprising limiting blocks 33 arranged in a symmetrical structure, each limiting block 33 being located at the top near the outer edge of the inserted sleeve 32, each limiting block 33 having a limiting vertical plate 331 at the top near the outer edge, the limiting block 33 top abutting the gear bottom of the gear shaft 2 when the gear shaft 2 shaft is inserted into the inserted sleeve 32, the limiting vertical plate 331 inner wall abutting the gear outer wall of the gear shaft 2; the limiting ring 322 inside the inserted sleeve 32 having a shaft sleeve matching other sizes of gear shaft 2 shaft at the top, the shaft sleeve being detachable through the taking buckle groove 321.
[0024] It should be noted that in this embodiment, the gear shaft 2 shaft is vertically inside the inserted sleeve 32, the limiting support assembly comprising the limiting blocks 33 and the limiting vertical plates 331 arranged symmetrically, which ensures the stability of the gear shaft 2 in the inserted sleeve 32, the limiting block 33 top abutting the gear bottom of the gear shaft 2, the limiting vertical plate 331 inner wall abutting the gear outer wall of the gear shaft 2, thereby preventing the gear shaft 2 from rolling or deviating during conveying;
[0025] When different sizes of gear shaft 2 need to be processed and transported, the shaft sleeve matching the gear shaft 2 shaft rod can be placed inside the insertion sleeve 32, and the gear shaft 2 shaft rod can be vertically placed inside the shaft sleeve. The shaft sleeve can be disassembled or replaced by taking the buckle slot 321 to adapt to gear shafts of different diameters.
[0026] Please refer to Figure 2 , 3 and 4, the conveying mechanism 1 includes a linear guide rail module 11, a sliding block 12 is slidably arranged on the linear guide rail module 11, a conveying plate 13 is connected to the top of the sliding block 12, a fixed seat 31 is located on the top of the conveying plate 13, a start-stop motor 14 is connected to one end of the linear guide rail module 11 for starting and stopping, a guide rail 15 is arranged in parallel on one side of the linear guide rail module 11, a guide block 16 is slidably arranged on the top of the guide rail 15, the bottom of the conveying plate 13 is connected to the top of the guide block 16, and when the gear shaft 2 shaft rod is inserted into the insertion sleeve 32, the bottom of the gear shaft 2 shaft rod extends below the conveying plate 13.
[0027] It should be noted that in this embodiment, the linear guide rail module 11 is the core component of the conveying mechanism, which provides smooth and precise linear motion. The module is made of high-quality materials to ensure its durability and long-term stability. The design of the linear guide rail module allows the sliding block 12 to move smoothly on it, thereby driving the entire conveying support assembly 3 and the gear shaft 2 to move accurately.
[0028] When the start-stop motor 14 is started, it drives the linear guide rail module 11 to move the sliding block 12 in the direction of the guide rail. This design not only ensures the continuity of the conveying process, but also allows quick stopping and restarting when needed to adapt to different processing requirements.
[0029] The sliding block 12 is fixed to the linear guide rail module 11 in a sliding manner to ensure that it does not fall off or deviate from the track during movement. The main function of the sliding block 12 is to act as an intermediary between the conveying plate 13 and the linear guide rail module 11. It transmits power from the linear guide rail module and converts it into the movement of the conveying plate.
[0030] The conveying plate 13 is made of a strong and durable material and its surface is specially treated to improve wear resistance and corrosion resistance to ensure smooth movement at high speed. The conveying plate 13 not only carries the fixed seat 31 and the insertion sleeve 32, but also provides a stable working platform for the gear shaft 2. In addition, it integrates the guide rail 15 and the guide block 16, further enhancing the stability and precision of the entire system.
[0031] Emergency stop button is arranged near the start-stop motor 14, so as to cut off power supply rapidly in emergency, prevent accident, and the whole conveying mechanism is externally provided with transparent protective cover, which can protect internal mechanism from external interference and ensure safety of operator;
[0032] The continuous automatic start-stop conveying mechanism for gear shaft machining realizes stable conveying of the gear shaft 2 through the linear guide rail module 11, the sliding block 12 is arranged on the linear guide rail module 11 in sliding mode, the conveying plate 13 is connected to the top of the sliding block 12, the fixed seat 31 is located at the top of the conveying plate 13, when the start-stop motor 14 is started, it drives the sliding block 12 on the linear guide rail module 11 to move along the guide rail, thereby driving the conveying plate 13, the fixed seat 31 and the inserted sleeve 32 on the conveying plate 13 to move together, the limiting support assembly in the inserted sleeve 32 comprises the limiting blocks 33 and the limiting vertical plates 331 which are symmetrically arranged, and the limiting blocks 33 and the limiting vertical plates 331 ensure the stability of the gear shaft 2 in the inserted sleeve 32, the top of the limiting block 33 abuts against the gear bottom of the gear shaft 2, and the inner wall of the limiting vertical plate 331 abuts against the gear outer wall of the gear shaft 2, so that the gear shaft is prevented from rolling or deviating in the conveying process, when it is required to machine gear shafts of different sizes, the shaft sleeve matched with the shaft rod of the gear shaft 2 can be placed in the inserted sleeve 32, the shaft rod of the gear shaft 2 is vertically placed in the shaft sleeve, the shaft sleeve can be disassembled or replaced through the taking buckle groove 321, so as to adapt to gear shafts of different diameters, the design of the guide sliding rail 15 and the guide sliding block 16 enhances the stability of the conveying plate 13 and ensures the stability and accuracy of the whole conveying process.
[0033] The working process of the utility model:
[0034] In use, the gear shaft 2 is vertically placed inside the placing sleeve 32, the limiting support assembly includes symmetrically arranged limiting blocks 33 and limiting vertical plates 331, which ensure the stability of the gear shaft 2 in the placing sleeve 32, the top of the limiting block 33 abuts against the bottom of the gear of the gear shaft 2, and the inner wall of the limiting vertical plate 331 abuts against the outer wall of the gear of the gear shaft 2, so as to prevent the gear shaft 2 from rolling or deviating during the conveying process, when the motor 14 is started, it drives the sliding block 12 on the linear guide rail module 11 to move along the guide rail, thereby driving the conveying plate 13, the fixed seat 31 and the placing sleeve 32 thereon to move together, inside the placing sleeve 32, the limiting support assembly includes symmetrically arranged limiting blocks 33 and limiting vertical plates 331, which ensure the stability of the gear shaft 2 in the placing sleeve 32, the top of the limiting block 33 abuts against the bottom of the gear of the gear shaft 2, and the inner wall of the limiting vertical plate 331 abuts against the outer wall of the gear of the gear shaft 2, so as to prevent the gear shaft from rolling or deviating during the conveying process, when it is necessary to process gear shafts of different sizes, the shaft sleeve matched with the shaft of the gear shaft 2 can be placed inside the placing sleeve 32, the shaft of the gear shaft 2 is vertically placed inside the shaft sleeve, the shaft sleeve can be disassembled or replaced by taking the buckle groove 321 to adapt to gear shafts of different diameters, the design of the guide rail 15 and the guide block 16 enhances the stability of the conveying plate 13 and ensures the stability and accuracy of the whole conveying process.
[0035] The utility model has been described above in conjunction with the drawings, and obviously, the specific implementation of the utility model is not limited by the above manner, as long as the method concept and technical scheme of the utility model are adopted for such non-essential improvement or the concept and technical scheme of the utility model are directly applied to other occasions without improvement, which are all within the protection scope of the utility model.
Claims
1. A continuous automatic start-stop conveying mechanism for gear shaft machining, comprising a gear shaft (2), a conveying mechanism (1) and a conveying support assembly (3) for fixing the gear shaft (2), characterized in that: The conveying support assembly (3) is located on the top of the conveying mechanism (1), the conveying support assembly (3) comprises a fixed seat (31), the fixed seat (31) is provided with a fixed screw hole (311) at the top corner, the fixed seat (31) is provided with a sleeve (32) at the top, the sleeve (32) is located at the bottom of the fixed seat (31), the gear shaft (2) is located in the sleeve (32), the sleeve (32) is provided with a limiting support assembly at the top, the sleeve (32) is provided with a taking buckle groove (321) at the top of the inner circumferential wall, the sleeve (32) is provided with a limiting ring (322) at the bottom, and the diameter of the inner wall of the limiting ring (322) is greater than the diameter of the gear shaft (2).
2. A continuous automatic start / stop conveyor mechanism for machining of a gear shaft according to claim 1, characterized in that: The limiting support assembly comprises a limiting block (33) arranged in a symmetrical structure, the limiting block (33) is located at the top of the two side edges of the sleeve (32), the limiting block (33) is provided with a limiting vertical plate (331) at the top of the outer edge, the limiting block (33) is located at the top of the two side edges of the sleeve (32), the limiting block (33) is provided with a limiting vertical plate (331) at the top of the outer edge, and the limiting block (33) is provided with a limiting vertical plate (331) at the top of the outer edge.
3. A continuous automatic start / stop conveyor mechanism for machining of a gear shaft according to claim 1, characterized in that: The limiting ring (322) is provided with a sleeve which is matched with the gear shaft (2) of other sizes.
4. A continuous automatic start / stop conveyor mechanism for machining of a gear shaft according to claim 1, characterized in that: The conveying mechanism (1) comprises a linear guide rail module (11), the linear guide rail module (11) is provided with a sliding block (12) which is slidably arranged on the linear guide rail module (11), the sliding block (12) is provided with a conveying plate (13) which is connected to the top of the sliding block (12), the fixed seat (31) is located on the top of the conveying plate (13), and the linear guide rail module (11) is provided with a start-stop motor (14) which is connected to one end of the linear guide rail module (11) and is used for starting and stopping.
5. A continuous automatic start / stop conveyor mechanism for machining of a gear shaft according to claim 4, characterized in that: The linear guide rail module (11) is provided with a guide slide rail (15) which is arranged in parallel on one side of the linear guide rail module (11), the guide slide rail (15) is provided with a guide slide block (16) which is slidably arranged on the top of the guide slide rail (15), and the conveying plate (13) is connected to the top of the guide slide block (16).
6. A continuous automatic start / stop conveyor mechanism for gear shaft machining according to claim 1, characterized in that: When the gear shaft (2) is located in the sleeve (32), the gear shaft (2) is located in the sleeve (32), and the gear shaft (2) is located in the sleeve (32).