Device for carrying and detecting wobble plates
By combining automation technology with a detection and flipping mechanism, the problem of metal sheet assembly errors was solved, enabling fast and accurate metal sheet assembly and reducing manual intervention and labor costs.
Patent Information
- Application Number
- CN202423234185.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing assembly machines cannot automatically identify the correct orientation of metal sheets, leading to assembly errors and increasing the cost of subsequent rejection and reassembly.
By employing automated technology and combining detection and flipping mechanisms, the correct orientation of the metal sheets is ensured before assembly. Through the coordination of a vibratory feeder, feeding platform, steering mechanism, detection mechanism, flipping mechanism, loading mechanism, and collection mechanism, the metal sheets can be assembled quickly and accurately.
It improves production efficiency, reduces manual intervention and labor costs, and ensures the rapid and accurate assembly of metal sheets.
Smart Images

Figure CN223673680U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of metal sheet assembly, in particular to a conveying, detecting and tray arranging device. BACKGROUND
[0002] A large number of die-cut composite components are used in electronic components of electronic products such as mobile phones and tablet computers, and the parameters and assembly requirements thereof are increasingly fine and precise; in the assembly of some metal sheet products, it is necessary to composite a shock-absorbing material such as foam in the middle of the metal sheet.
[0003] However, the existing assembly machine does not have a front and back detection function of the metal sheet, cannot automatically identify the correct orientation of the metal sheet, and is prone to errors when assembling the metal sheet and the foam, the metal sheet may be placed on the foam in the wrong orientation, increasing the cost of later rejection and reassembly.
[0004] Therefore, it is necessary to provide a conveying, detecting and tray arranging device to solve the above problems.
[0005] It should be noted that the above information disclosed in the background section is only used to understand the background of the application concept, and therefore, it can contain information that does not constitute prior art. CONTENT OF THE UTILITY MODEL
[0006] Based on the above problems existing in the prior art, the application aims to provide a conveying, detecting and tray arranging device, which improves production efficiency by using automation technology, and ensures the correct orientation of the metal sheet before assembly by the cooperation of the detection mechanism and the turnover mechanism, realizes the rapid, accurate and efficient assembly of the metal sheet, improves the assembly accuracy, and reduces the labor intervention and labor cost.
[0007] The technical scheme adopted by the application to solve the technical problems is: a conveying, detecting and tray arranging device, comprising a base, wherein the top of the base is respectively provided with a vibrating disc, a feeding table, a turning mechanism, a detection mechanism, a turnover mechanism, a feeding mechanism, a collecting mechanism and a conveying mechanism; the detection mechanism comprises a detection table, a bracket and a camera, the detection table and the bracket are both installed on the top of the base, and the camera is installed on the bracket; the turnover mechanism comprises a mounting table and a turnover piece, the mounting table is installed on the top of the base, the top of the mounting table is provided with a transfer table, and the turnover piece is installed on the top of the mounting table.
[0008] Further, the turning mechanism comprises a fixed block, the top of the fixed block is rotationally connected with a rotating shaft, and the rotating shaft away from the top of the fixed block is provided with a turning table.
[0009] Further, the turning mechanism further comprises a first motor and a first driven gear, the first motor is installed on the top of the fixed block, the first driven gear is fixedly sleeved on the outer wall of the rotating shaft, and the output end of the first motor is connected with the first driving gear in a key connection mode.
[0010] Further, the turning mechanism further comprises a first motor and a first driven gear, the first motor is installed on the top of the fixed block, the first driven gear is fixedly sleeved on the outer wall of the rotating shaft, and the output end of the first motor is connected with the first driving gear in a key connection mode.
[0011] Further, the turning mechanism further comprises a first motor and a first driven gear, the first motor is installed on the top of the fixed block, the first driven gear is fixedly sleeved on the outer wall of the rotating shaft, and the output end of the first motor is connected with the first driving gear in a key connection mode.
[0012] Further, the turning mechanism further comprises a first motor and a first driven gear, the first motor is installed on the top of the fixed block, the first driven gear is fixedly sleeved on the outer wall of the rotating shaft, and the output end of the first motor is connected with the first driving gear in a key connection mode.
[0013] Further, the turning mechanism further comprises a first motor and a first driven gear, the first motor is installed on the top of the fixed block, the first driven gear is fixedly sleeved on the outer wall of the rotating shaft, and the output end of the first motor is connected with the first driving gear in a key connection mode.
[0014] Further, the turning mechanism further comprises a first motor and a first driven gear, the first motor is installed on the top of the fixed block, the first driven gear is fixedly sleeved on the outer wall of the rotating shaft, and the output end of the first motor is connected with the first driving gear in a key connection mode.
[0015] The beneficial effects of the present application are: the carrying and detecting disc turning equipment provided by the present application improves the production efficiency by adopting automation technology, and through the cooperation of the detection mechanism and the turning mechanism, the correct orientation of the metal sheet before assembly is ensured, the rapid, accurate and efficient assembly of the metal sheet is realized, the assembly accuracy is improved, and the manual intervention and labor cost are reduced.
[0016] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings accompanying the specification of the present application form a part thereof, serve to provide further understanding of the present application, and together with the description of the exemplary embodiments of the present application and the explanation thereof serve to explain the present application, and do not constitute an improper limitation of the present application.
[0018] In the drawings:
[0019] Figure 1 It is a first overall structure schematic view;
[0020] Figure 2 It is a second overall structure schematic view;
[0021] Figure 3 Structure diagram of the turning mechanism;
[0022] Figure 4 Structure diagram of the turning mechanism.
[0023] In the drawings, various reference signs refer to:
[0024] 1, base; 2, vibration disc; 3, feeding table; 4, turning mechanism; 41, fixed block; 42, rotating shaft; 43, first driven gear; 44, turning table; 45, first motor; 46, first driving gear; 5, detection mechanism; 51, detection table; 52, support; 53, camera; 6, turning mechanism; 61, mounting table; 62, transfer table; 63, air cylinder; 64, connecting plate; 65, pneumatic clamping jaw; 66, second driven gear; 67, connecting shaft; 68, second driving gear; 69, second motor; 7, loading mechanism; 71, loading rack; 72, material belt; 8, collecting mechanism; 81, guide plate; 82, collecting frame; 9, carrying mechanism. DETAILED DESCRIPTION
[0025] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0026] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.
[0027] As Figures 1-4 shown, the present application provides a carrying and detecting disc placing device, which comprises a base 1, and a vibration disc 2, a feeding table 3, a turning mechanism 4, a detection mechanism 5, a turning mechanism 6, a loading mechanism 7, a collecting mechanism 8 and a carrying mechanism 9 are installed on the top of the base 1; the detection mechanism 5 comprises a detection table 51, a support 52 and a camera 53, the detection table 51 and the support 52 are both installed on the top of the base 1, and the camera 53 is installed on the support 52; the turning mechanism 6 comprises a mounting table 61 and a turning piece, the mounting table 61 is installed on the top of the base 1, a transfer table 62 is installed on the top of the mounting table 61, and the turning piece is installed on the top of the mounting table 61.
[0028] In the embodiment, the metal sheet is placed in the vibration disc 2, the vibration disc 2 can convey the metal sheet to the feeding table 3, the metal sheet on the feeding table 3 is transferred to the turning mechanism 4, the detection mechanism 5, the turnover mechanism 6, the loading mechanism 7 and the collection mechanism 8 in sequence through the transferring mechanism 9, and the detection and assembly work of the metal sheet are realized, specifically, the metal sheet on the feeding table 3 is transferred to the turning mechanism 4, the metal sheet is rotated by 90° through the turning mechanism 4, so that the direction of the metal sheet matches the direction of the foam in the loading mechanism 7, then the metal sheet is transferred to the detection table 51, the camera 53 arranged on the top of the detection table 51 detects the front and back of the metal sheet, detects whether the metal sheet is in the correct direction, then the metal sheet is transferred to the top of the transfer table 62, when the camera 53 detects that the metal sheet is in the correct direction, the turnover part does not work, otherwise when the camera 53 detects that the metal sheet is in the wrong direction, the turnover part works, and the metal piece is turned by 180°, so that it is in the correct direction, then the metal piece is transferred to the loading mechanism 7 and assembled with the foam, and finally the assembled metal piece is moved to the collection mechanism 8 for collection. The whole system improves the production efficiency by adopting automatic technology, and through the cooperation of the detection mechanism 5 and the turnover mechanism 6, the correct direction of the metal sheet before assembly is ensured, the assembly accuracy is improved, and the labor intervention and labor cost are reduced.
[0029] The camera 53 is located directly above the detection table 51, when the camera 53 detects that the metal sheet below is in the wrong direction, the metal sheet below is transferred to the subsequent turnover mechanism 6, and the turnover part immediately performs a turnover action on the metal sheet.
[0030] It should be noted that the transferring mechanism 9 includes five negative pressure nozzles and a power device for driving the five negative pressure nozzles to move, the negative pressure nozzles are mainly used for adsorbing the metal sheet, and the power device is used for transferring the metal sheet, so that the metal sheet is transferred to the turning mechanism 4, the detection mechanism 5, the turnover mechanism 6, the loading mechanism 7 and the collection mechanism 8 in sequence.
[0031] As shown in Figure 3 The turning mechanism 4 includes a fixed block 41, a rotating shaft 42 rotatably connected to the top of the fixed block 41, a turning table 44 fixedly installed on the top of the rotating shaft 42 away from the fixed block 41 by means of bolts, a first motor 45 and a first driven gear 43, the first motor 45 is installed on the top of the fixed block 41, the first driven gear 43 is fixedly sleeved on the outer side wall of the rotating shaft 42, and the output end of the first motor 45 is key-connected with the first driving gear 46 meshed with the first driven gear 43.
[0032] In the embodiment, when the metal sheet is transferred to the top of the turning table 44, the first driving gear 46 is controlled to rotate by the first motor 45, the first driving gear 46 is connected with the first driven gear 43, the rotating shaft 42 and the top of the turning table 44 are driven to rotate by 90°, the direction of the metal sheet is matched with the direction of the foam in the loading mechanism 7, and the assembly accuracy of the metal sheet and the foam is ensured.
[0033] As shown in Figure 4 , the turnover part includes a cylinder 63, a connecting plate 64 and a pneumatic clamp jaw 65, the cylinder 63 is installed to the top of the mounting table 61, the output end of the cylinder 63 is key-connected with the connecting plate 64, the pneumatic clamp jaw 65 is installed to one side of the connecting plate 64, a connecting shaft 67 is fixedly installed to one side of the pneumatic clamp jaw 65 in a bolted manner, the connecting shaft 67 penetrates through the connecting plate 64 and is rotationally connected with the connecting plate 64, the turnover part further includes a second motor 69 and a second driven gear 66, the second motor 69 is installed to the side wall of the connecting plate 64 in a bolted manner, and the second driven gear 66 is fixedly installed to the end of the connecting shaft 67, and the output end of the second motor 69 is key-connected with the second driving gear 68 which is meshingly connected with the second driven gear 66.
[0034] In the embodiment, the connecting plate 64 and the pneumatic clamp jaw 65 are controlled to vertically move up by the cylinder 63, then the metal sheet is clamped by the pneumatic clamp jaw 65, and then the second motor 69 is driven, the pneumatic clamp jaw 65 is turned over by 180° under the meshing connection between the second driving gear 68 and the second driven gear 66, and the metal sheet is in the correct direction.
[0035] As shown in Figure 1 , the loading mechanism 7 includes a loading rack 71 which is installed to the top of the base 1 in a bolted manner, a material belt 72 which is slidingly connected to the loading rack 71, and a plurality of installation grooves which are formed in the material belt 72.
[0036] In the embodiment, the plurality of installation grooves are provided with the foam which is attached to the metal sheet, and the foam is provided with adhesive, so that the foam can be attached to the metal sheet.
[0037] It should be noted that the material belt 72 will move correspondingly in the process of transferring the metal sheet each time, and the movement of the material belt 72 is realized by an external power mechanism. The technology adopts the existing technology and can be known by those skilled in the art, and thus will not be described in detail, so that the foam can be attached to the metal sheet.
[0038] As shown in Figure 1 , the collecting mechanism 8 includes a guide plate 81 and a collecting frame 82, and the guide plate 81 and the collecting frame 82 are installed to the top of the base 1 in a bolted manner, the guide plate 81 is obliquely arranged and obliquely points to the collecting frame 82.
[0039] In the present embodiment, when the metal sheet after being pasted with the foam is transferred to the collecting mechanism 8, the metal sheet can slide along the slope of the guide plate 81 to the collecting frame 82 for collection.
[0040] Working principle:
[0041] The metal sheet on the feeding table 3 is transferred to the turning mechanism 4, and the metal sheet is rotated by 90° by the turning mechanism 4 so as to match the direction of the metal sheet with the direction of the foam in the feeding mechanism 7. Then the metal sheet is transferred to the detection table 51, and the camera 53 arranged on the detection table 51 detects the front and back of the metal sheet on the top of the detection table 51 to detect whether the direction of the metal sheet is correct. Then the metal sheet is transferred to the top of the transfer table 62. When the camera 53 detects that the direction of the metal sheet is correct, the turnover member does not work. Otherwise, when the camera 53 detects that the direction of the metal sheet is incorrect, the turnover member works to turn the metal sheet by 180° so as to make the metal sheet in the correct direction. Then the metal sheet is transferred to the feeding mechanism 7 to be assembled with the foam. Finally, the assembled metal sheet is moved to the collecting mechanism 8 for collection.
[0042] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A handling detection tray arranging apparatus comprising a base (1), characterized in that: The base (1) top is respectively provided with a vibrating disc (2), a feeding table (3), a turning mechanism (4), a detection mechanism (5), a turnover mechanism (6), a loading mechanism (7), a collecting mechanism (8) and a carrying mechanism (9); The detection mechanism (5) comprises a detection table (51), a support (52) and a camera (53), the detection table (51) and the support (52) are both installed to the top of the base (1), and the camera (53) is installed to the support (52); The turnover mechanism (6) comprises a mounting table (61) and a turnover part, the mounting table (61) is installed to the top of the base (1), and a transfer table (62) is installed to the top of the mounting table (61); the turnover part is installed to the top of the mounting table (61).
2. A handling detection turntable according to claim 1, characterized in that: The turning mechanism (4) comprises a fixed block (41), a rotating shaft (42) is rotatably connected to the top of the fixed block (41), and a turning table (44) is installed to the top of the rotating shaft (42) away from the fixed block (41).
3. A handling detection turntable apparatus according to claim 2, wherein: The turning mechanism (4) further comprises a first motor (45) and a first driven gear (43), the first motor (45) is installed to the top of the fixed block (41), the first driven gear (43) is fixedly sleeved on the outer side wall of the rotating shaft (42), and a first driving gear (46) is in meshing connection with the first driven gear (43) and is key-connected to the output end of the first motor (45).
4. A handling detection turntable apparatus according to claim 1, wherein: The turnover part comprises a gas cylinder (63), a connecting plate (64) and a pneumatic clamp jaw (65), the gas cylinder (63) is installed to the top of the mounting table (61), the output end of the gas cylinder (63) is key-connected with the connecting plate (64), and the pneumatic clamp jaw (65) is installed to one side of the connecting plate (64).
5. A handling detection turntable apparatus according to claim 4, wherein: One side of the pneumatic clamp jaw (65) is provided with a connecting shaft (67), the connecting shaft (67) penetrates through the connecting plate (64) and is rotatably connected with the connecting plate (64).
6. A handling detection turntable apparatus according to claim 4, wherein: The turnover part further comprises a second motor (69) and a second driven gear (66), the second motor (69) is installed to the side wall of the connecting plate (64), the second driven gear (66) is fixedly installed to the end of the connecting shaft (67), and a second driving gear (68) is key-connected to the output end of the second motor (69) and is in meshing connection with the second driven gear (66).
7. A handling detection turntable apparatus according to claim 1, wherein: The loading mechanism (7) comprises a loading rack (71) installed to the top of the base (1), a material belt (72) is slidably connected to the loading rack (71), and a plurality of mounting grooves are formed in the material belt (72).
8. A handling detection turntable apparatus according to claim 1, wherein: The collecting mechanism (8) comprises a guide plate (81) and a collecting frame (82), both the guide plate (81) and the collecting frame (82) are installed to the top of the base (1), and the guide plate (81) is inclined and inclined towards the collecting frame (82).