Welding line carrying clamping jaw with detection function
By designing a welding line handling gripper with detection function, the problems of low efficiency and quality risk in the welding production of seat slide rails were solved, achieving stable gripping and detection, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423247708.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing technologies for welding seat rails have low production efficiency, and residual parts and stuck positioning pins lead to quality risks. Furthermore, traditional gripping equipment cannot stably clamp the rails.
Design a welding line handling gripper with detection function. It adopts a robotic arm, parallel opening and closing pneumatic gripper and detection components, which can stably grasp the seat slide rail and detect the welding quality of parts. The positioning pin is separated to facilitate clamping.
It improves the welding efficiency of seat slide rails, reduces the transfer of defective products, lowers production costs and quality risks, and ensures that the slide rails are not damaged during transfer.
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Figure CN223673782U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a carrying clamp jaw technical field especially with detection function's welding line carrying clamp jaw. BACKGROUND
[0002] In the seat slide rail welding production process, the traditional carrying mode often relies on manual operation or relatively simple mechanical device, which has many disadvantages. On the one hand, manual carrying of seat slide rail is low in efficiency, and when the welded seat slide rail is transferred to the next process, a lot of time and manpower are consumed, which is difficult to meet the growing production demand and seriously restricts the overall efficiency improvement of seat slide rail welding production.
[0003] Some existing grabbing devices can also transfer seat slide rails from one station to another, however, since most of the parts are installed below the seat slide rail, during carrying, the parts may still remain in the station due to incomplete welding of the seat slide rail and the parts, resulting in unqualified seat slide rails being transferred to the next process, increasing the subsequent product quality risk and production error correction cost.
[0004] At the same time, when grabbing the seat slide rail, due to the cooperation problem of the seat slide rail and the positioning pin on the production line, the positioning pin often gets stuck in the positioning hole of the seat slide rail, causing the seat slide rail to be unable to be smoothly clamped, which not only affects the normal production process, but also may cause damage to the equipment and seat slide rail.
[0005] Therefore, it is necessary to design a welding line carrying clamp jaw with detection function to solve the above problems. UTILITY MODEL CONTENTS
[0006] The utility model aims at solving the shortcomings in the prior art and provides a welding line carrying clamp jaw with detection function, which can stably grab the seat slide rail and then transfer it to the next process, and can detect whether there are parts remaining on the station after each grabbing, thereby detecting whether the number and position of the parts welded on the seat slide rail are qualified, and separating the positioning pin from the seat slide rail to facilitate grabbing the seat slide rail.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0008] A welding line carrying clamp jaw with detection function, comprising a mechanical arm, a fixed block is fixedly connected to the movable end of the mechanical arm, a parallel opening and closing air claw is installed at the lower end of the fixed block, two sliding blocks are fixedly connected to the two movable ends of the parallel opening and closing air claw, U-shaped blocks are fixedly connected to the adjacent sides of the two sliding blocks, two L-shaped blocks are fixedly connected to the adjacent sides of the two U-shaped blocks.
[0009] Preferably, the parallel open-close air claw is fixedly connected with T-shaped blocks on the front and back sides, openings are arranged on the two T-shaped blocks, two screw rods are arranged in the two openings, a pressing block is fixedly connected to the lower ends of the two screw rods, and first nuts are threadedly connected to the screw rods.
[0010] Preferably, the two first nuts on each screw rod are arranged on the upper and lower sides of the T-shaped block.
[0011] Preferably, the detection assembly comprises a strip-shaped block fixedly connected to the right side of the fixed block, three sleeves fixedly connected to the right side of the strip-shaped block, fixed sleeves fixedly connected to the upper ends of the three sleeves, abutting blocks slidingly connected to the three sleeves, springs elastically connecting the upper ends of the three abutting blocks to the inner top of the fixed sleeves, proximity sensors mounted on the upper ends of the three fixed sleeves, and sensing ends of the three proximity sensors extending into the corresponding fixed sleeves.
[0012] Preferably, the fixed sleeve has a T-shaped cross section, the lower end of the fixed sleeve penetrates the sleeve, the outer wall of the fixed sleeve is provided with a threaded layer, and a second nut is threadedly connected to the threaded layer.
[0013] Preferably, the fixed block is hollow, and the four sides of the fixed block are provided with rectangular holes.
[0014] Compared with the prior art, the device has the following advantages:
[0015] 1. Compared with the prior art, the mechanical arm, the parallel open-close air claw and the plurality of L-shaped blocks are arranged, the seat slide rail can be clamped and then transferred to the next process after the parts on the seat slide rail are welded, and the efficiency of welding the seat slide rail is improved.
[0016] 2. Compared with the prior art, the detection assembly is arranged, and whether there are residual parts on the welding station can be detected when the welded seat slide rail is removed each time, so that the worker can judge whether the number of parts on the bottom of the welded seat slide rail is qualified, and the position of the parts placed on the next station can also be detected.
[0017] 3. Compared with the prior art, the screw rod and the pressing block are arranged, the positioning pin on the production line can be separated from the seat slide rail when the seat slide rail is gripped, so that the seat slide rail is more easily clamped, and the positioning pin is prevented from being stuck in the positioning hole of the seat slide rail, so that the seat slide rail cannot be gripped. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A structural diagram of the welding line carrying clamp jaw with a detection function is provided.
[0019] Figure 2 For Figure 1 Structure diagram of middle clamping jaw;
[0020] Figure 3 Structure diagram of detection assembly.
[0021] In the figure: 1 mechanical arm, 2 fixed block, 3 resistance block, 4 proximity sensor, 5 parallel opening and closing air claw, 6 sliding block, 7 U-shaped block, 8 L-shaped block, 9 T-shaped block, 10 strip-shaped block, 11 sleeve, 12 screw rod, 13 first nut, 14 pressing block, 15 spring, 16 second nut, 17 fixed sleeve. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0023] With reference to Figures 1-3 A welding line carrying clamping jaw with detection function, comprising a mechanical arm 1, the movable end of the mechanical arm 1 is fixedly connected with a fixed block 2, the fixed block 2 is hollow, rectangular holes are arranged on the four sides of the fixed block 2, thereby reducing the overall weight of the clamping jaw, a parallel opening and closing air claw 5 is installed at the lower end of the fixed block 2, the parallel opening and closing air claw 5 keeps the two clamping jaws in a parallel state during the opening and closing movement through a specific pneumatic mechanism, thereby realizing the operations such as grabbing and carrying objects, two sliding blocks 6 are fixedly connected to the two moving ends of the parallel opening and closing air claw 5, U-shaped blocks 7 are fixedly connected to the adjacent sides of the two sliding blocks 6, and two L-shaped blocks 8 are fixedly connected to the adjacent sides of the two U-shaped blocks 7.
[0024] Among them, T-shaped blocks 9 are fixedly connected to the front and rear sides of the parallel opening and closing air claw 5, openings are arranged on the two T-shaped blocks 9, two screw rods 12 are arranged in the two openings, a pressing block 14 is fixedly connected to the lower end of each two matched screw rods 12, first nuts 13 are threadedly connected to each screw rod 12, and the two first nuts 13 on each screw rod 12 are located on the upper and lower sides of the T-shaped block 9. Through the arrangement of the two first nuts 13, the two screw rods 12 are locked at the specified position of the strip-shaped opening, when it is necessary to adjust the position of the pressing block 14, one of the first nuts 13 is rotated, so that the first nut 13 moves away from the T-shaped block 9, and at this time, the pressing block 14 can be moved to the specified position by moving the screw rod 12.
[0025] Wherein, still include detection assembly, detection assembly include fixedly connected in fixed block 2 right side's strip block 10, the right side of strip block 10 is fixedly connected with three sleeves 11, the upper end of three sleeves 11 is fixedly connected with fixed sleeve 17, three sleeves 11 are all slidably connected with the block 3, the upper end of three block 3 is elastically connected with the inner top of fixed sleeve 17 through spring 15, the upper end of three fixed sleeve 17 is installed with proximity sensor 4, the sensing end of three proximity sensor 4 all extends to the inside of corresponding fixed sleeve 17, the cross section of fixed sleeve 17 is T-shaped, the lower end of fixed sleeve 17 penetrates sleeve 11, the outer wall of fixed sleeve 17 is equipped with threaded layer, the second nut 16 is threadedly connected on threaded layer, be provided with controller, the alarm module in controller is equipped, when block 3 is close to proximity sensor 4, will produce electric signal transmission to controller, the alarm module in controller runs and alarms.
[0026] The utility model discloses a seat slide rail welding device, which comprises a base, a mechanical arm, a plurality of L-shaped blocks, a plurality of sliding blocks, a plurality of parallel opening and closing claws, a plurality of U-shaped blocks, a plurality of pressing blocks and a plurality of blocks.
[0027] After the mechanical arm 1 moves the clamping jaw to the specified position, the two pressing blocks 14 will press on the inner bottom of the seat slide rail, thereby pressing the positioning pin out of the positioning hole of the rail.
[0028] After the rail is clamped, the mechanical arm 1 is controlled to move the rail to the left, so that the detection assembly moves directly above the work station, and then the clamping jaw is driven downward by the mechanical arm 1, so that the plurality of blocks 3 move downward to the position where the parts are placed.
[0029] When the parts are completely welded on the rail, the plurality of parts on the work station will move away with the seat slide rail, at this time, the downward movement of the block 3 will not contact anything, so that the plurality of blocks 3 will not move towards the proximity sensor 4, at this time, the number of parts welded on the rail is qualified.
[0030] When there are residual parts on the work station, the downward movement of the clamping jaw will cause the corresponding block 3 to move towards the proximity sensor 4, so that the proximity sensor 4 generates an electric signal and transmits it to the controller to alarm, thereby reminding the worker that the parts on the rail have not been welded.
[0031] When moving to the next work station, the worker can first detect whether the parts on the next work station are placed by the detection assembly, and then place the seat slide rail on the work station for the next process.
[0032] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A welding line handling clamp with detection function, comprising a mechanical arm (1), characterized in that: The movable end of the mechanical arm (1) is fixedly connected with a fixed block (2), the lower end of the fixed block (2) is provided with a parallel opening and closing air claw (5), the two movable ends of the parallel opening and closing air claw (5) are fixedly connected with two sliding blocks (6), the adjacent sides of the two sliding blocks (6) are fixedly connected with two U-shaped blocks (7), and the adjacent sides of the two U-shaped blocks (7) are fixedly connected with two L-shaped blocks (8).
2. The welding line handling gripper with a detection function according to claim 1, characterized in that: The front and rear sides of the parallel opening and closing air claw (5) are fixedly connected with T-shaped blocks (9), two openings are arranged on the two T-shaped blocks (9), two screw rods (12) are arranged in the two openings, the lower ends of the two screw rods (12) are fixedly connected with a pressing block (14), and the first nut (13) is threadedly connected with the screw rod (12).
3. The welding line handling gripper with a detection function according to claim 2, characterized in that: The two first nuts (13) on each screw rod (12) are located on the upper and lower sides of the T-shaped block (9).
4. The welding line handling clamp jaw with a detection function according to claim 2, characterized in that: Further comprising a detection assembly, the detection assembly comprises a strip-shaped block (10) fixedly connected to the right side of the fixed block (2), the right side of the strip-shaped block (10) is fixedly connected with three sleeves (11), the upper ends of the three sleeves (11) are fixedly connected with fixed sleeves (17), the three sleeves (11) are slidably connected with abutting blocks (3), the upper ends of the three abutting blocks (3) are elastically connected with the inner top of the fixed sleeve (17) through springs (15), the upper ends of the three fixed sleeves (17) are provided with proximity sensors (4), and the sensing ends of the three proximity sensors (4) extend into the corresponding fixed sleeves (17).
5. The welding line handling clamp jaw with a detection function according to claim 4, characterized in that: The cross section of the fixed sleeve (17) is T-shaped, the lower end of the fixed sleeve (17) penetrates the sleeve (11), the outer wall of the fixed sleeve (17) is provided with a threaded layer, and the second nut (16) is threadedly connected with the threaded layer.
6. The welding line handling gripper with a detection function according to claim 1, characterized in that: The fixed block (2) is hollow, and the four sides of the fixed block (2) are provided with rectangular holes.