Polymer fiber fabric cutting and leveling device
By designing a polymer fiber fabric cutting and leveling device that includes a winding component, an extrusion component, and a heating component, the technical problem of poor fabric leveling effect in the prior art is solved, and the cutting accuracy and fabric setting effect are improved.
Patent Information
- Application Number
- CN202520380576.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-03-06
AI Technical Summary
Existing polymer fiber fabric leveling devices are not ideal in terms of leveling and shaping effects, resulting in low cutting accuracy and potential damage to the cutting equipment.
A cutting and leveling device for polymer fiber fabrics was designed, comprising a winding component, an extrusion component, a heating component, and a spraying component. The device achieves fabric leveling through a combination of winding, extrusion, heating, and spraying.
This achieves a smooth fabric finish, improves cutting accuracy, avoids fabric damage, and enhances the quality of fabric cutting.
Smart Images

Figure CN223673962U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of fabric processing, especially high molecular fiber fabric cutting and flattening device. BACKGROUND
[0002] High molecular fiber fabric is made of high molecular weight compound which is polymerized from monomer, also known as high molecular compound or high molecular polymer fabric.
[0003] High molecular fiber fabric has many properties, including but not limited to wear resistance, dirt resistance, pilling resistance, etc. These properties make high molecular fiber fabric widely used in clothing, home and other fields. High molecular fiber fabric needs to be processed by flattening device before cutting. The flattening device can eliminate wrinkles and unevenness on the surface of the fabric, making the cutting more accurate and reducing the rate of defective products. Uneven fabric may damage the cutting equipment during the cutting process, but the flattening device can effectively avoid this problem. The existing flattening device has the following problems: the flattening effect on the fabric is not good. SUMMARY
[0004] In view of the problems existing in the prior art, the utility model provides a high molecular fiber fabric cutting and flattening device which can overcome the above problems or at least partially solve the above problems.
[0005] The utility model is realized in this way. The high molecular fiber fabric cutting and flattening device comprises a winding assembly and an extrusion assembly which constitute the flattening device. The winding assembly comprises a support plate, a winding roller, a controller and a driven roller. The bottom of the winding roller and the driven roller is fixedly connected with the left side of the top of the support plate. The rear side of the controller is fixedly connected with the front side of the winding roller. The extrusion assembly comprises a U-shaped frame, an extrusion roller, a connecting block and a first electric telescopic column. The bottom of the U-shaped frame is fixedly connected with the left side of the top of the support plate. The extrusion roller is installed at the top of the inside of the U-shaped frame. The bottom of the connecting block is fixedly connected with the top of the U-shaped frame. The top of the connecting block is fixedly connected with the bottom of the surface of the output end of the first electric telescopic column. The bottom of the first electric telescopic column is fixedly connected with the left side of the top of the support plate. The top of the support plate is provided with a heating assembly. The right side of the top of the support plate is provided with a spraying assembly and is located at the right side of the heating assembly.
[0006] The winding assembly is used for winding the fabric.
[0007] The extrusion assembly is used for extruding the fabric.
[0008] In order to flatten the fabric, preferably, the heating assembly comprises two fixed frames, two second electric telescopic columns, two sliding blocks and two electric heating rollers, the bottom of the two fixed frames is respectively fixedly connected with the front side and the rear side of the top of the support plate, the bottom of the two second electric telescopic columns is respectively fixedly connected with the top of the two fixed frames, the bottom of the output end of the two second electric telescopic columns is respectively penetrated through the two fixed frames and is respectively fixedly connected with the top of the two sliding blocks, and the bottom of the two electric heating rollers is mounted on the bottom of the two sliding blocks. After the fabric is sprayed with water, the misaligned or wrinkled fiber molecules can gradually return to the original position under the pressure of the two electric heating rollers, and a more flat surface is formed.
[0009] In order to flatten the fabric, preferably, the spraying assembly comprises two columns, a spraying pipe, a water pipe, a control valve and a water tank, the bottom of the two columns is fixedly connected with the top of the support plate, the front and rear sides of the spraying pipe are fixedly connected with the top of the opposite ends of the two columns, the right side of the bottom of the water pipe is fixedly communicated with the top of the spraying pipe, the left side of the water pipe is fixedly communicated with the right side of the control valve, the left side of the control valve is fixedly communicated with the right side of the water tank, and the water tank is located on the top of the two fixed frames. The control valve can control the water output of the water pipe, the water pump can be installed in the water tank to pump water, the water in the water pipe can be sprayed downward through the spraying pipe, so that the fabric is sprayed by the water mist, and the size of the water mist can be adjusted.
[0010] In order to improve the flattening effect of the fabric, preferably, the right side of the opposite ends of the two sliding blocks is fixedly connected with a reinforcing plate, the opposite ends of the two reinforcing plates are fixedly connected with two pressing plates, the bottom of the two pressing plates is abuttable with the top of the fabric, and is respectively located on the front side and the rear side of the top of the fabric, so that the misalignment and folding of the fabric are avoided.
[0011] In order to improve the heating effect of the fabric, preferably, the right side of the top of the inside of the support plate is provided with a heating plate, and is located at the bottom of the two electric heating rollers. The heating plate can be heated by the controller, so as to heat the bottom of the fabric. Through the cooperation of the two electric heating rollers, the fabric is flattened.
[0012] In order to make the U-shaped frame drive the extrusion roller to move stably, preferably, the front and rear sides of the inside bottom of the U-shaped frame are slidably connected with control blocks, the bottom of the two control blocks is fixedly connected with the top of the support plate, and the two control blocks play a limiting role, so that the U-shaped frame and the extrusion roller can only move horizontally to the left or to the right.
[0013] In order to be able to support the water tank, preferably, the bottom of the water tank is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with the top of the two fixing frames, the mounting plate plays a supporting role, is used for connecting the water tank, and avoids the shaking of the water tank.
[0014] Compared with the prior art, the utility model discloses the following beneficial effects: the utility model discloses through setting up winding assembly, support plate, winding roller and controller etc. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the three-dimensional structure schematic diagram provided by the utility model embodiment;
[0016] Figure 2 It is the structure three-dimensional drawing of winding assembly provided by the utility model embodiment;
[0017] Figure 3 It is the structure three-dimensional drawing of extrusion assembly provided by the utility model embodiment;
[0018] Figure 4 It is the structure three-dimensional drawing of spraying assembly provided by the utility model embodiment;
[0019] Figure 5 It is the structure three-dimensional drawing of heating assembly provided by the utility model embodiment.
[0020] In the drawing: 1, winding assembly;101, support plate;102, winding roller;103, controller;104, driven roller;2, extrusion assembly;201, U-shaped frame;202, extrusion roller;203, connecting block;204, first electric telescopic column;3, heating assembly;301, fixed frame;302, second electric telescopic column;303, sliding block;304, electric heating roller;4, spraying assembly;401, stand;402, spraying pipe;403, water pipe;404, control valve;405, water tank;5, reinforcing plate;6, pressing plate;7, heating plate;8, control block;9, mounting plate. DETAILED DESCRIPTION
[0021] In order to further understand the invention content, characteristics and efficacy of the utility model, the following examples are cited, and the detailed description is as follows in cooperation with the drawings.
[0022] The structure of the utility model is described in detail below in combination with the drawings.
[0023] As Figures 1 to 5The utility model discloses the high molecular fiber fabric cutting and leveling device provided by the embodiment, including the winding assembly 1 and extruding component 2 of the composition leveling device, winding assembly 1 includes support plate 101, winding roller 102, controller 103 and driven roller 104, and the bottom of winding roller 102 and driven roller 104 are all with the left side fixed connection of support plate 101 top, and the rear side of controller 103 is fixedly connected with the front side of winding roller 102, and extruding component 2 includes U-shaped frame 201, extruding roller 202, connecting block 203 and first electric telescopic column 204, and the bottom of U-shaped frame 201 is fixedly connected with the left side of support plate 101 top, and extruding roller 202 is installed at the top inside U-shaped frame 201, and the bottom of connecting block 203 is fixedly connected with the top of U-shaped frame 201, and the top of connecting block 203 is fixedly connected with the bottom of first electric telescopic column 204 output end surface, and the bottom of first electric telescopic column 204 is fixedly connected with the left side of support plate 101 top, and the top of support plate 101 is provided with heating assembly 3, and the right side of support plate 101 top is provided with spraying assembly 4, and is located at the right side of heating assembly 3, winding assembly 1 is used for winding fabric,The extrusion assembly 2 is used to extrude the fabric. To flatten the fabric, the heating assembly 3 includes two fixed frames 301, two second electric telescopic columns 302, two sliding blocks 303, and two electric heating rollers 304. The bottoms of the two fixed frames 301 are fixedly connected to the front and rear sides of the top of the support plate 101, respectively. The bottoms of the two second electric telescopic columns 302 are fixedly connected to the tops of the two fixed frames 301, respectively. The bottoms of the output ends of the two second electric telescopic columns 302 pass through the two fixed frames 301 and are fixedly connected to the tops of the two sliding blocks 303, respectively. The two electric heating rollers 304 are installed at the bottom of the two sliding blocks 303. After the fabric is sprayed with water, the heating by the two electric heating rollers 304 can flatten any misalignments. The wrinkled fiber molecules will gradually return to their original position under the pressure of the two electric heating rollers 304, forming a smoother surface. In order to make the fabric smoother during subsequent heating, the spray assembly 4 includes two columns 401, a spray pipe 402, a water pipe 403, a control valve 404, and a water tank 405. The bottoms of the two columns 401 are fixedly connected to the top of the support plate 101. The front and rear sides of the spray pipe 402 are fixedly connected to the tops of the opposite ends of the two columns 401, respectively. The right side of the bottom of the water pipe 403 is fixedly connected to the top of the spray pipe 402, and the left side of the water pipe 403 is fixedly connected to the right side of the control valve 404. The left side of the control valve 404 is fixedly connected to the right side of the water tank 405. The water tank 405 is located on top of the two fixed brackets 301. 404 controls the water output of water pipe 403. A water pump can be installed inside water tank 405 to draw water. Water entering water pipe 403 will be sprayed downwards through spray pipe 402, thus forming a mist that sprays onto the fabric. The size of the water mist is adjustable. To improve the flattening effect on the fabric, a reinforcing plate 5 is fixedly connected to the right side of the opposite ends of the two sliding blocks 303. Two pressure plates 6 are fixedly connected to the opposite ends of the two reinforcing plates 5. The bottom of the two pressure plates 6 can fit against the top of the fabric and are located on the front and back sides of the top of the fabric, respectively, to prevent the fabric from misaligning or folding. To improve the heating effect on the fabric, a heating plate 7 is provided on the right side of the top inside the support plate 101 and is located at the bottom of the two electric heating rollers 304. The heating plate 7 can be controlled by controller 1. 03 Heating is used to heat the bottom of the fabric. This, combined with two electric heating rollers 304, flattens the fabric. To ensure stable movement of the U-shaped frame 201 and the pressing roller 202, control blocks 8 are slidably connected to the front and rear sides of the bottom of the U-shaped frame 201. The bottom of both control blocks 8 is fixedly connected to the top of the support plate 101. Both control blocks 8 serve as limiters, allowing the U-shaped frame 201 and the pressing roller 202 to move only horizontally to the left or right. To support the water tank 405, a mounting plate 9 is fixedly connected to the bottom of the water tank 405. The bottom of the mounting plate 9 is fixedly connected to the top of the two fixed frames 301. The mounting plate 9 provides support and is used to connect the water tank 405, preventing it from shaking.
[0024] The working principle of the utility model is: when the fabric needs to be flattened, the fabric is threaded through the bottom of two pressing plates 6 and two electric heating roller cylinders 304, and then through the opposite ends of the driven roller 104 and the extrusion roller 202, so that the winding roller 102 is wound, the heating plate 7 and the two electric heating roller cylinders 304 are operated by the controller 103, and the first electric telescopic column 204 is operated, the first electric telescopic column 204 will drive the connecting block 203 to move left or right with the U-shaped frame 201 and the extrusion roller 202, so as to compress the fabric, the two second electric telescopic columns 302 are operated, the output end of the two second electric telescopic columns 302 drives the two sliding blocks 303 to move downward with the two electric heating roller cylinders 304, so that the surface of the two electric heating roller cylinders 304 is attached to the surface of the fabric, the water pump in the water tank 405 drives the water to enter the inside of the water pipe 403 through the control valve 404, and then enters the inside of the spray pipe 402, so that the water mist is sprayed to the top of the fabric, the winding roller 102 can be driven by the motor, the movement of the two sliding blocks 303 will make the two reinforcing plates 5 and the two pressing plates 6 move downward, the bottom of the two pressing plates 6 will be attached to the top of the fabric, with the winding of the winding roller 102, the fabric will gradually move to the left, and the damp fabric will be flattened under the action of the heating plate 7 and the two electric heating roller cylinders 304, and the controller 103 can adjust the speed.
[0025] The circuit and the control involved in the utility model are prior art, and too much repetition is not performed herein.
[0026] It should be noted that, in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations exist in any such actual relationship or order. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0027] The above is only the preferred embodiment of the utility model, and does not limit the utility model in any form, although the utility model has been disclosed as above, however, it is not used to limit the utility model, any skilled person in the art without departing from the technical scheme range of the utility model.
Claims
1. A high polymer fiber fabric cutting and flattening device, comprising a winding assembly (1) and an extrusion assembly (2) that constitute the flattening device, characterized in that: The winding assembly (1) comprises a support plate (101), a winding roller (102), a controller (103) and a driven roller (104), the bottom of the winding roller (102) and the driven roller (104) is fixedly connected with the left side of the top of the support plate (101), the rear side of the controller (103) is fixedly connected with the front side of the winding roller (102), the extrusion assembly (2) comprises a U-shaped frame (201), an extrusion roller (202), a connecting block (203) and a first electric telescopic column (204), the bottom of the U-shaped frame (201) is fixedly connected with the left side of the top of the support plate (101), the extrusion roller (202) is installed at the top of the inside of the U-shaped frame (201), the bottom of the connecting block (203) is fixedly connected with the top of the U-shaped frame (201), the top of the connecting block (203) is fixedly connected with the bottom of the surface of the output end of the first electric telescopic column (204), the bottom of the first electric telescopic column (204) is fixedly connected with the left side of the top of the support plate (101), the top of the support plate (101) is provided with a heating assembly (3), the right side of the top of the support plate (101) is provided with a spraying assembly (4), and the spraying assembly (4) is located at the right side of the heating assembly (3); The winding assembly (1) is used for winding the fabric. The extrusion assembly (2) is used for extruding the fabric.
2. The polymer fiber fabric cutting and leveling device according to claim 1, wherein: The heating assembly (3) comprises two fixing frames (301), two second electric telescopic columns (302), two sliding blocks (303) and two electric heating roller barrels (304), the bottoms of the two fixing frames (301) are fixedly connected with the front side and the rear side of the top of the support plate (101) respectively, the bottoms of the two second electric telescopic columns (302) are fixedly connected with the tops of the two fixing frames (301) respectively, the bottoms of the output ends of the two second electric telescopic columns (302) penetrate through the two fixing frames (301) respectively and are fixedly connected with the tops of the two sliding blocks (303) respectively, and the two electric heating roller barrels (304) are installed at the bottoms of the two sliding blocks (303).
3. The polymer fiber fabric cutting and leveling device of claim 2, wherein: The spraying assembly (4) comprises two stands (401), a spraying pipe (402), a water pipe (403), a flow control valve (404) and a water tank (405), the bottoms of the two stands (401) are fixedly connected with the top of the support plate (101), the front and rear sides of the spraying pipe (402) are fixedly connected with the tops of the opposite ends of the two stands (401) respectively, the right side of the bottom of the water pipe (403) is fixedly communicated with the top of the spraying pipe (402), the left side of the water pipe (403) is fixedly communicated with the right side of the flow control valve (404), the left side of the flow control valve (404) is fixedly communicated with the right side of the water tank (405), and the water tank (405) is located at the top of the two fixing frames (301).
4. The polymer fiber fabric cutting and leveling device of claim 2, wherein: The right sides of the opposite ends of the two sliding blocks (303) are fixedly connected with reinforcing plates (5), and the opposite ends of the two reinforcing plates (5) are fixedly connected with two pressing plates (6).
5. The polymer fiber fabric cutting and leveling device of claim 2, wherein: The right side of the inside top of the support plate (101) is provided with a heating plate (7), and the bottom of the two electric heating roller (304) is located.
6. The polymer fiber fabric cutting and leveling apparatus of claim 1, wherein: The front and rear sides of the inside bottom of the U-shaped frame (201) are slidably connected with control blocks (8), and the bottoms of the two control blocks (8) are fixedly connected with the top of the support plate (101).
7. The polymer fiber fabric cutting and leveling device of claim 3, wherein: The bottom of the water tank (405) is fixedly connected with a mounting plate (9), and the bottom of the mounting plate (9) is fixedly connected with the top of the two fixing frames (301).