Welding wire production take-up device for welding
By designing a buffer tensioning mechanism and a take-up mechanism, the problem of improper tension adjustment in welding wire production was solved, achieving stable wire feeding and uniform arrangement during the take-up process, thus improving the quality and performance of the welding wire.
Patent Information
- Application Number
- CN202423177426.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing wire take-up devices for welding wire production have difficulty adjusting the tension to a suitable level, resulting in the welding wire being loosely arranged or excessively compressed on the take-up reel, which affects the quality and performance of the welding wire.
The system employs a buffer tensioning mechanism and a take-up mechanism. The tension is adjusted by a bidirectional threaded rod and a spring. Combined with the design of the take-up reel and the reciprocating threaded rod, it ensures that the welding wire maintains appropriate tension during the take-up process, preventing deformation and damage.
It achieves stable wire feeding and uniform arrangement during the take-up process, improves the wire routing quality and performance, avoids wire accumulation and crossing on the take-up reel, and facilitates subsequent management and labeling.
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Figure CN223674034U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to welding production technical field, especially, relate to a welding wire production take -up device for welding. BACKGROUND
[0002] Welding wire is a kind of metal wire welding material as filler metal or simultaneously as conductive, it needs to pass through multiple processes in production process, finally gets finished product welding wire, after that, needs to be rolled to collection wheel by take -up device, to facilitate subsequent transportation, use.
[0003] But the welding wire production take -up device for welding in prior art cannot adjust tension to appropriate force when adjusting tension, when tension is too small, welding wire can be arranged loose and disorderly on take -up reel, and when tension is too large, welding wire can be excessively extruded on take -up reel, cause welding wire deformation, even possibly damage surface quality of welding wire, to affect welding wire arrangement quality, welding wire quality and performance etc. UTILITY MODEL CONTENTS
[0004] The utility model discloses a welding wire production take -up device for welding, buffer tensioning mechanism is set up, the tension is adjusted to the appropriate force when adjusting tension, when tension is too small, welding wire can be arranged loose and disorderly on take -up reel, and when tension is too large, welding wire can be excessively extruded on take -up reel, cause welding wire deformation, even possibly damage surface quality of welding wire, to affect welding wire arrangement quality, welding wire quality and performance etc.
[0005] To solve the above technical problem, the utility model is realized through the following technical schemes:
[0006] The utility model discloses a welding wire production take -up device for welding, buffer tensioning mechanism and take -up mechanism are arranged on the fixed plate.
[0007] The top of fixed plate is fixedly connected with motor support, the top of fixed plate is fixedly connected with rectangular block, the top of fixed plate is fixedly connected with support, the top of support is equipped with sliding slot, the top of fixed plate is fixedly connected with two rectangular supports, buffer tensioning mechanism includes the two-way screw rod rotationally connected between two rectangular supports, the right side rotation of two-way screw rod penetrates rectangular support on right side and extends to outside, the outer wall of two-way screw rod is connected with two rectangular plates, two rectangular supports are fixedly connected with slide bar, and slide bar slides through two rectangular plates.
[0008] Further, the outer wall of the two rectangular plates is fixedly connected with two telescopic rods, the side of the telescopic rods close to each other is fixedly connected with a circular plate, the outer wall of the telescopic rods is sleeved with a spring, the right side of the two springs on the right side is fixedly connected with the rectangular plate on the right side, the left side of the two springs on the right side is fixedly connected with the two circular plates on the right side, the left side of the two springs on the left side is fixedly connected with the rectangular plate on the left side, and the right side of the two springs on the left side is fixedly connected with the two circular plates on the left side.
[0009] Further, the side of the circular plates close to each other is fixedly connected with two arc-shaped plates, a plurality of rotating shafts are rotatably connected between the arc-shaped plates, the outer wall of the rotating shafts is fixedly connected with a concave wheel, and the right side extension of the two-way screw rod is fixedly connected with a handle.
[0010] Further, the take-up mechanism comprises a take-up assembly and a reciprocating wire arranging assembly, the take-up assembly comprises a motor fixedly connected to the top of a motor support, a rotating shaft two is rotatably connected between the motor support and a rectangular block, the right side of the rotating shaft two extends to the outside through the motor support, the left side of the rotating shaft two extends to the outside through the rectangular block, and the output shaft of the motor is fixedly connected with the rotating shaft two through a shaft coupling.
[0011] Further, the left side extension of the rotating shaft two is slidably connected with a take-up wheel, and the left side extension of the rotating shaft two is threadedly connected with a nut.
[0012] Further, the reciprocating wire arranging assembly comprises a reciprocating screw rod rotatably connected to the inner wall of a support, the right side of the reciprocating screw rod extends to the outside through the support, the outer wall of the rotating shaft two and the right side extension of the reciprocating screw rod are fixedly connected with a belt pulley, and the outer wall of the two belt pulleys is sleeved with a belt.
[0013] Further, the outer wall of the reciprocating screw rod is provided with a wire arranging ring, the inner wall of the wire arranging ring is rotatably connected with a rotating shaft three, the bottom of the rotating shaft three is fixedly connected with an arc-shaped sliding block, and the arc-shaped sliding block is slidably connected with the thread on the reciprocating screw rod.
[0014] Further, the outer wall of the wire arranging ring is fixedly connected with a T-shaped sliding block, the bottom of the T-shaped sliding block is slidably connected with the inner wall of a sliding groove, and the outer wall of the wire arranging ring is fixedly connected with a limiting ring.
[0015] The utility model has the following beneficial effects:
[0016] 1. By setting the buffer tensioning mechanism, the handle adjusts the position of the rectangular plate through the bidirectional threaded rod, so that the concave wheel gives pressure to the welding wire, thereby adjusting the tension, and the spring set on the outer wall of the telescopic rod can prevent the welding wire from being damaged due to excessive pressure. In the process of winding the welding wire, the welding wire can always maintain appropriate tension, ensure the stability of the welding wire feeding, improve the quality of the welding wire winding, protect the quality and performance of the welding wire, and the spring can prevent the welding wire from being excessively pressed on the take-up reel, causing the welding wire to deform, and even possibly damaging the surface quality of the welding wire.
[0017] 2. By setting the take-up mechanism, the motor drives the take-up reel to rotate through the second rotating shaft, and the motor drives the reciprocating threaded rod to rotate through the belt, so that the arc-shaped slider moves in the two different directions of the thread of the reciprocating threaded rod. When the arc-shaped slider moves to the right thread of the reciprocating threaded rod, it will move to the right thread through the connection between the two threads of the reciprocating threaded rod. The arc-shaped slider drives the T-shaped slider to slide left and right in the sliding groove, and the reciprocating movement is carried out, so that the welding wire is uniformly arranged on the take-up reel, and the welding wire is uniformly arranged left and right on the take-up reel. The quality of the welding wire winding is improved, the welding wire is prevented from piling up and crossing, the winding accuracy is ensured, the subsequent use and management of the welding wire are facilitated, and when the welding wire is arranged neatly on the take-up reel, the model, specification, production date and other information of the welding wire can be clearly marked on the take-up reel.
[0018] Of course, any product implementing the present application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed for the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creating any creative labor.
[0020] Figure 1 It is the overall structure schematic diagram of the present application;
[0021] Figure 2 It is the overall front view structure schematic diagram of the present application;
[0022] Figure 3 It is the cross-sectional structure schematic diagram of the buffer tensioning mechanism of the present application;
[0023] Figure 4 It is the cross-sectional structure schematic diagram of the reciprocating winding assembly of the present application;
[0024] Figure 5 It is theFigure 3 Enlarged structural diagram of the middle A;
[0025] Figure 6 The utility model discloses a Figure 4 Enlarged structural diagram of the middle B.
[0026] In the drawings, the component list represented by each sign is as follows:
[0027] 1, fixed plate;101, motor support;102, rectangular block;103, support;104, sliding groove;105, rectangular support;2, buffer tensioning mechanism;201, two-way threaded rod;202, rectangular plate;203, sliding rod;204, telescopic rod;205, circular plate;206, spring;207, arc plate;208, rotating shaft one;209, concave wheel;210, handle;3, take-up mechanism;31, take-up assembly;311, motor;312, rotating shaft two;313, take-up wheel;314, nut;315, belt pulley;316, belt;32, reciprocating wire arranging assembly;321, reciprocating threaded rod;322, wire arranging ring;323, rotating shaft three;324, arc slide block;325, T-shaped slide block;326, limiting ring. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Please refer to Figures 1-6As shown, the utility model is a kind of welding wire production take-up device for welding, including fixed plate 1, buffer tensioning mechanism 2 and take-up mechanism 3 are provided on fixed plate 1, the top of fixed plate 1 is fixedly connected with motor support 101, the top of fixed plate 1 is fixedly connected with rectangular block 102, the top of fixed plate 1 is fixedly connected with support 103, the top of support 103 is provided with chute 104, the top of fixed plate 1 is fixedly connected with two rectangular supports 105, buffer tensioning mechanism 2 includes bidirectional screw rod 201 being rotatably connected between two rectangular supports 105, right side of bidirectional screw rod 201 rotates and penetrates rectangular support 105 located in right side and extends to outside, two rectangular plates 202 are screw-connected on the outer wall of bidirectional screw rod 201, slide bar 203 is fixedly connected between two rectangular supports 105, slide bar 203 slides and penetrates two rectangular plates 202, two rectangular plates 202 are fixedly connected with two telescopic rods 204 on the outer wall, the side of mutual approach of several telescopic rods 204 is fixedly connected with circular plate 205, spring 206 is sleeved on the outer wall of several telescopic rods 204, right side of two springs 206 located in right side is fixedly connected with rectangular plate 202 located in right side, left side of two springs 206 located in right side is fixedly connected with two circular plates 205 located in right side, left side of two springs 206 located in left side is fixedly connected with rectangular plate 202 located in left side, right side of two springs 206 located in left side is fixedly connected with two circular plates 205 located in left side, the side of mutual approach of several circular plates 205 is fixedly connected with two arc-shaped plates 207, several pivot one 208 are rotatably connected between several arc-shaped plates 207, recessed wheel 209 is fixedly connected on the outer wall of several pivot one 208, handle 210 is fixedly connected on the right side extension of bidirectional screw rod 201, by setting buffer tensioning mechanism 2, ensure that welding wire feeding stability, improve welding wire arrangement quality, protect welding wire quality and performance, and spring 206 can prevent that excessive tension can cause welding wire to be excessively extruded on take-up reel, cause welding wire deformation, possibly even damage the surface quality of welding wire.
[0030] The take-up mechanism 3 comprises a take-up assembly 31 and a reciprocating wire arrangement assembly 32. The take-up assembly 31 comprises a motor 311 fixedly connected to the top of the motor support 101. A rotating shaft two 312 is rotatably connected between the motor support 101 and the rectangular block 102. The right side of the rotating shaft two 312 rotatably penetrates the motor support 101 and extends to the outside. The left side of the rotating shaft two 312 rotatably penetrates the rectangular block 102 and extends to the outside. The output shaft of the motor 311 is fixedly connected to the rotating shaft two 312 through a shaft coupling. A take-up reel 313 is slidably connected to the left side extension of the rotating shaft two 312. A nut 314 is threadedly connected to the left side extension of the rotating shaft two 312. The reciprocating wire arrangement assembly 32 comprises a reciprocating threaded rod 321 rotatably connected to the inner wall of the support 103. The right side of the reciprocating threaded rod 321 rotatably penetrates the support 103 and extends to the outside. A belt pulley 315 is fixedly connected to the outer wall of the rotating shaft two 312 and the right side extension of the reciprocating threaded rod 321. A belt 316 is sleeved around the outer walls of the two belt pulleys 315. A wire arrangement ring 322 is arranged on the outer wall of the reciprocating threaded rod 321. A rotating shaft three 323 is rotatably connected to the inner wall of the wire arrangement ring 322. An arc-shaped sliding block 324 is fixedly connected to the bottom of the rotating shaft three 323. The arc-shaped sliding block 324 is slidably connected to the thread on the reciprocating threaded rod 321. The take-up mechanism 3 is arranged to uniformly arrange the welding wire left and right on the take-up reel, improve the wire arrangement quality, avoid wire accumulation and crossing, ensure the wire arrangement accuracy, facilitate subsequent use and management of the welding wire, and clearly mark the model, specification, production date and other information of the welding wire on the take-up reel after the welding wire is arranged neatly on the take-up reel.
[0031] One specific application of the embodiment is: when in use, the welding wire is inserted from the groove of the concave wheel 209, and after the welding wire passes through the limiting ring 326, the welding wire is fixed on the take-up wheel 313, then the handle 210 is rotated, the handle 210 adjusts the position of the rectangular plate 202 through the bidirectional threaded rod 201, so that the concave wheel 209 gives pressure to the welding wire, thereby adjusting the tension, and through the spring 206 arranged on the outer wall of the telescopic rod 204, it can prevent the welding wire from being damaged due to excessive pressure, and during the production and take-up of the welding wire, it can ensure that the welding wire always maintains appropriate tension, ensures the stability of the welding wire feeding, improves the quality of the welding wire arrangement, protects the quality and performance of the welding wire, and the spring 206 can prevent excessive tension that may cause the welding wire to be excessively pressed on the take-up reel, causing the welding wire to deform, and even possibly damaging the surface quality of the welding wire. Then start the motor 311, the motor 311 drives the take-up wheel 313 to rotate through the rotating shaft two 312, and the motor 311 drives the reciprocating threaded rod 321 to rotate through the belt 316, so that the arc-shaped sliding block 324 moves in the two different directions of the thread of the reciprocating threaded rod 321, when the arc-shaped sliding block 324 moves to the right thread through the end connection of the two threads of the reciprocating threaded rod 321, the arc-shaped sliding block 324 drives the T-shaped sliding block 325 to slide left and right in the sliding groove 104, and the reciprocating movement is carried out, so that the welding wire is uniformly arranged on the take-up wheel 313, and the welding wire is uniformly arranged left and right on the take-up reel, the welding wire arrangement quality is improved, the welding wire is prevented from piling up and crossing, the arrangement accuracy is ensured, the subsequent use and management of the welding wire are facilitated, and when the welding wire is arranged neatly on the take-up reel, the model, specification, production date and other information of the welding wire can be clearly marked on the take-up reel, when the take-up wheel 313 is full, the nut 314 is removed by rotating, the full take-up wheel 313 is removed, a new take-up wheel 313 is installed, and the welding wire is collected again.
[0032] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0033] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details and do not limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A wire production take-up device for welding wire, comprising a fixing plate (1), characterized in that: The fixed plate (1) is provided with a tensioning mechanism (2) and a take-up mechanism (3); The top of the fixed plate (1) is fixedly connected with a motor support (101), the top of the fixed plate (1) is fixedly connected with a rectangular block (102), the top of the fixed plate (1) is fixedly connected with a support (103), the top of the support (103) is provided with a sliding groove (104), the top of the fixed plate (1) is fixedly connected with two rectangular supports (105), the tensioning mechanism (2) comprises a bidirectional threaded rod (201) rotatably connected between the two rectangular supports (105), the right side of the bidirectional threaded rod (201) rotatably penetrates the right rectangular support (105) and extends to the outside, the outer wall of the bidirectional threaded rod (201) is threadedly connected with two rectangular plates (202), the two rectangular supports (105) are fixedly connected with a sliding rod (203) penetrating through the two rectangular plates (202).
2. A wire production take-up device for welding as defined in claim 1, wherein, The outer wall of each of the two rectangular plates (202) is fixedly connected with two telescopic rods (204), the side of each of the telescopic rods (204) close to each other is fixedly connected with a circular plate (205), the outer wall of each of the telescopic rods (204) is sleeved with a spring (206), the right side of each of the two right springs (206) is fixedly connected with the right rectangular plate (202), the left side of each of the two right springs (206) is fixedly connected with the two right circular plates (205), the left side of each of the two left springs (206) is fixedly connected with the left rectangular plate (202), and the right side of each of the two left springs (206) is fixedly connected with the two left circular plates (205).
3. A wire production take-up device for welding as defined in claim 2, wherein, The side of each of the plurality of circular plates (205) close to each other is fixedly connected with two arc-shaped plates (207), a plurality of shafts I (208) are rotatably connected between the plurality of arc-shaped plates (207), the outer wall of each of the plurality of shafts I (208) is fixedly connected with a concave wheel (209), and the right extension of the bidirectional threaded rod (201) is fixedly connected with a handle (210).
4. A wire production take-up device for welding as defined in claim 3, wherein The take-up mechanism (3) comprises a take-up assembly (31) and a reciprocating wire arranging assembly (32), the take-up assembly (31) comprises a motor (311) fixedly connected to the top of the motor support (101), a shaft II (312) is rotatably connected between the motor support (101) and the rectangular block (102), the right side of the shaft II (312) rotatably penetrates the motor support (101) and extends to the outside, the left side of the shaft II (312) rotatably penetrates the rectangular block (102) and extends to the outside, and the output shaft of the motor (311) is fixedly connected with the shaft II (312) through a shaft coupling.
5. A wire production take-up device for welding as defined in claim 4, wherein, A take-up wheel (313) is slidably connected to the left extension of the shaft II (312), and a nut (314) is threadedly connected to the left extension of the shaft II (312).
6. A wire production take-up device for welding as defined in claim 5, wherein, Said reciprocating wire arrangement assembly (32) includes reciprocating threaded rod (321) that is rotatably connected to the inner wall of the support (103), the right side of the reciprocating threaded rod (321) rotatably penetrates the support (103) and extends to the outside, the outer wall of the second rotating shaft (312) and the right side extension of the reciprocating threaded rod (321) are both fixedly connected with pulley (315), the outer wall of the two pulleys (315) is sleeved with belt (316).
7. A wire production take-up device for welding as defined in claim 6, wherein The outer wall of the reciprocating threaded rod (321) is provided with a wire winding ring (322), the inner wall of the wire winding ring (322) is rotatably connected with a third rotating shaft (323), the bottom of the third rotating shaft (323) is fixedly connected with an arc-shaped sliding block (324), and the arc-shaped sliding block (324) is slidably connected with the thread on the reciprocating threaded rod (321).
8. A wire production take-up device for welding as defined in claim 7, wherein The outer wall of the wire winding ring (322) is fixedly connected with a T-shaped sliding block (325), the bottom of the T-shaped sliding block (325) is slidably connected with the inner wall of the sliding groove (104), and the outer wall of the wire winding ring (322) is fixedly connected with a limiting ring (326).