Automatic filling machine with clamping opening device

By using a limit mechanism and photoelectric sensors to monitor the position of the receiving bucket, the problems of filling errors and liquid fertilizer waste caused by improper clamping are solved, achieving high precision and convenient operation of the automatic filling machine.

CN223674310UActive Publication Date: 2025-12-16SHANDONG RE GREEN SOIL REMEDIATION CO LTD
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Patent Information

Application Number
CN202520301446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-12-16
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

If the clamping device of the existing automatic filling machine is not properly positioned, it may cause the receiving bucket to tilt or shift, affecting the filling accuracy and potentially causing liquid fertilizer to splash or overflow, resulting in waste.

Method used

The system employs a limiting mechanism, including a turntable, electric actuator, and photoelectric sensors, to monitor the position of the receiving bucket in real time. Data analysis triggers an alarm to prompt adjustments, ensuring the bucket is in the correct position before filling. The electric actuator adapts to buckets of different sizes, and the inclined structure guides the bucket to the correct position, improving stability.

Benefits of technology

It improves the filling accuracy and ease of use of the filling machine, avoids liquid fertilizer splashing or overflowing, enhances the flexibility and applicability of the equipment, and improves the degree of automation and operational stability.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an automatic filling machine with a clamping opening device, and relates to the field of automatic filling of liquid fertilizer. The conveying device comprises the conveying mechanism, the top of the conveying mechanism is provided with a limiting mechanism, through the limiting mechanism, when the rotating disc drives the receiving barrel to rotate by one circle and data collection is completed, a control center analyzes the data, if the data fluctuation is large, the position of the receiving barrel is deviated or inclined, and at the moment, the receiving barrel is driven to rotate by one circle. The control center can immediately trigger the alarm to give an alarm to prompt a worker to check and adjust the position of the receiving barrel, the liquid fertilizer is accurately filled into the receiving barrel after the position of the receiving barrel is correct, and in the process, the continuous action of the limiting mechanism ensures that the receiving barrel is always kept at the correct position, so that the working efficiency is improved. The filling error and the splashing or overflowing of the liquid fertilizer caused by improper position are effectively avoided, so that the filling accuracy and the use convenience of the automatic filling machine are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of liquid fertilizer automatic filling, specifically to a kind of automatic filling machine with mouth clamping device. BACKGROUND

[0002] Liquid fertilizer automatic filling machine is the key equipment in the field of agriculture and chemical fertilizer production, it realizes bottle conveying, sealing and finished product output by automatic process, improves production efficiency, the equipment has the characteristics such as high-precision filling, wide applicability, easy operation and maintenance, user should regularly carry out equipment inspection, cleaning, easy-to-wear parts replacement and operator training to give full play to the efficiency of liquid fertilizer automatic filling machine.

[0003] The existing automatic filling machine can realize automatic and high-efficiency filling operation, usually uses mouth clamping device to limit receiving barrel, and then fills liquid fertilizer into receiving barrel, but when receiving barrel is placed improperly, mouth clamping device may cause receiving barrel to be in inclined or clamping offset state when clamping, which not only affects the accuracy of filling, but also may cause liquid fertilizer to splash or overflow, thereby causing unnecessary waste, thereby reducing the use convenience of automatic filling machine. SUMMARY

[0004] Therefore, the utility model aims at providing an automatic filling machine with mouth clamping device to solve the technical problem that liquid fertilizer is wasted when mouth clamping device clamps improperly placed receiving barrel.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic filling machine with mouth clamping device, including conveying mechanism, the top of conveying mechanism is provided with limiting mechanism, the limiting mechanism includes placing table, the surface of placing table is rotatably connected with turntable, the outer periphery of turntable is provided with first electric push rod, second electric push rod, third electric push rod, the side close to turntable of first electric push rod, second electric push rod, third electric push rod is provided with limiting plate, the lower of turntable is provided with driving motor, one side of turntable is provided with mounting plate, the upper of mounting plate is installed with photoelectric sensor, one side of conveying mechanism is provided with control cabinet, one side of control cabinet is provided with alarm.

[0006] Through the above technical scheme, the photoelectric sensor above mounting plate can monitor the distance between receiving barrel and mounting plate in real time, when turntable drives receiving barrel to rotate one circle and completes data collection, control center can analyze these data, if data fluctuation is large, receiving barrel may be placed improperly, control center can immediately trigger alarm to issue alarm, prompt staff to check, staff adjusts the position of receiving barrel, and then, liquid fertilizer is filled into receiving barrel after ensuring that the position of receiving barrel is correct.

[0007] Further, the maximum distance between the second electric push rod and the third electric push rod is greater than the diameter of the receiving barrel.

[0008] By adopting the above technical scheme, the electric push rod can easily adapt to receiving barrels of different sizes when being retracted and extended, thereby improving the flexibility and applicability of the automatic filling machine.

[0009] Further, one side of the placing table is provided with a slope structure, and the bottom of the placing table is arranged at the same level as the upper side of the conveying mechanism.

[0010] By adopting the above technical scheme, the slope structure can guide the receiving barrel to slide along the predetermined path to the correct position, reducing the difficulty and time of manual operation.

[0011] Further, one side of the control console is provided with a support plate, and the upper side of the support plate is provided with a mounting frame.

[0012] By adopting the above technical scheme, not only does the control console provide additional support and stability, but also the mounting frame can be firmly fixed in place.

[0013] Further, one side of the mounting frame is provided with a fixed plate, and one side of the fixed plate is provided with a filling mechanism.

[0014] By adopting the above technical scheme, the filling mechanism can be stably installed on the automatic filling machine.

[0015] Further, the lower side of the filling mechanism is provided with a movable plate, and one side of the movable plate is provided with a fourth electric push rod.

[0016] By adopting the above technical scheme, the extension and retraction of the fourth electric push rod provide strong support for the accurate positioning of the movable plate, ensuring that the liquid fertilizer leaks from the filling nozzle.

[0017] Further, the upper side of the alarm is provided with a control button, and the upper side of the control button is provided with a control panel.

[0018] By adopting the above technical scheme, the worker can conveniently understand the running state and parameter setting condition of the automatic filling machine through various buttons and indicator lights on the control panel.

[0019] In summary, the present application mainly has the following beneficial effects:

[0020] 1. The utility model discloses a limiting mechanism, when need to fill liquid fertilizer, first, the receiving barrel is placed on the turntable, then, first electric push rod, second electric push rod and third electric push rod will synchronous operation, its telescopic end holds the receiving barrel through the push plate, ensure its position stability, at the same time, control center will instruct drive motor start, its output shaft will drive the turntable start rotating, in this process, photoelectric sensor will real -time monitoring the distance between receiving barrel and mounting plate, and will data feedback to control center, when the turntable drives receiving barrel to rotate a week and completes data collection, control center will analyze these data, if data fluctuation is bigger, explain the position of receiving barrel to deviate or tilt, at this moment, control center will immediately trigger the alarm and give an alarm, prompt staff to come over and adjust the position of receiving barrel, after ensuring that the position of receiving barrel is correct, filling mechanism will start work, and liquid fertilizer is filled accurately in receiving barrel, in this process, the continuous effect of limiting mechanism guarantees that receiving barrel always keeps in correct position, effectively avoids the filling error and the splash or overflow of liquid fertilizer because of improper position, thereby improve the filling accuracy and use convenience of automatic filling machine. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the three -dimensional structure schematic diagram of the utility model;

[0022] Figure 2 It is the side structure schematic diagram of the utility model;

[0023] Figure 3 It is the overhead structure schematic diagram of the utility model;

[0024] Figure 4 It is the utility model Figure 1 Among them, the enlarged structure schematic diagram of A place.

[0025] In the drawing: 1, conveying mechanism;2, limiting mechanism;201, placing table;202, mounting plate;203, photoelectric sensor;204, drive motor;205, first electric push rod;206, second electric push rod;207, third electric push rod;208, turntable;209, limiting plate;3, control cabinet;4, alarm;5, control panel;6, control button;7, mounting frame;8, filling mechanism;9, movable plate;10, fourth electric push rod;11, fixed plate;12, support plate. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0027] An automatic filling machine with a clamping device, such as Figures 1-4 As shown, the device includes a conveying mechanism 1, with a limiting mechanism 2 at its top. The limiting mechanism 2 includes a placement platform 201, with a turntable 208 rotatably connected to its surface. A first electric actuator 205, a second electric actuator 206, and a third electric actuator 207 are arranged around the outer periphery of the turntable 208. Each of the first, second, and third electric actuators 205 and 206 has a limiting plate 209 on its side near the turntable 208. A drive motor 204 is located below the turntable 208. A mounting plate 202 is located on one side of the turntable 208, and a photoelectric sensor 203 is mounted on top of the mounting plate 202. A control console 3 is located on one side of the conveying mechanism 1, and an alarm 4 is located on one side of the control console 3. Above the mounting plate 202... The photoelectric sensor 203 monitors the distance between the receiving bucket and the mounting plate 202 in real time. After the turntable 208 rotates the receiving bucket once and completes data collection, the control center analyzes the data. If the data fluctuates significantly, the receiving bucket may be improperly placed. The control center will immediately trigger the alarm 4 to alert the staff to check. The staff will adjust the position of the receiving bucket. After ensuring that the receiving bucket is in the correct position, the liquid fertilizer will be filled into the receiving bucket. During this process, the continuous action of the limiting mechanism 2 ensures that the receiving bucket is always in the correct position, effectively avoiding filling errors and splashing or overflowing of liquid fertilizer caused by improper position. This not only improves the filling accuracy of the automatic filling machine but also enhances its ease of use and overall performance.

[0028] See Figure 1 , Figure 2 , Figure 3 , Figure 4 The maximum distance between the second electric push rod 206 and the third electric push rod 207 is greater than the diameter of the receiving barrel, which allows the electric push rods to easily adapt to receiving barrels of different sizes when extending and retracting, thereby improving the flexibility and applicability of the automatic filling machine. At the same time, it also ensures that the receiving barrel can be stably and firmly clamped on the turntable 208, maintaining stability even when rotating at high speed, avoiding filling errors and liquid splashing caused by unstable clamping, and improving the filling accuracy and working efficiency of the automatic filling machine.

[0029] See Figure 1 , Figure 3The side of the placing table 201 is provided with a slope structure, and the bottom of the placing table 201 is arranged at the same level as the upper side of the conveying mechanism 1. The slope structure can guide the receiving barrel to slide along the predetermined path to the correct position, reducing the difficulty and time of manual operation. At the same time, the bottom of the placing table 201 is arranged at the same level as the upper side of the conveying mechanism 1, which ensures that the placing table 201 can smoothly convey the receiving barrel to the conveying mechanism, improves the overall operation stability and reliability of the automatic filling machine.

[0030] Referring to Figure 1 , Figure 2 , one side of the console 3 is provided with a support plate 12, and the upper side of the support plate 12 is provided with a mounting frame 7. Not only does it provide additional support and stability for the console 3, but also enables the mounting frame 7 to be firmly fixed in place, providing convenience for the installation of subsequent filling mechanism 8 and other components. At the same time, the support plate 12 and the mounting frame 7 make the structure of the entire automatic filling machine more compact and orderly, reducing the equipment floor area and space waste, improving the utilization rate and work efficiency of the production workshop.

[0031] Referring to Figure 1 , Figure 2 , one side of the mounting frame 7 is provided with a fixed plate 11, and one side of the fixed plate 11 is provided with a filling mechanism 8, so that the filling mechanism 8 can be stably installed on the automatic filling machine, avoiding filling errors and liquid splashing caused by shaking or deviation. At the same time, the fixed plate 11 also provides convenience for the adjustment and maintenance of the filling mechanism 8, so as to meet the filling needs of receiving barrels of different sizes and types. In addition, it also helps to improve the overall appearance and neatness of the automatic filling machine.

[0032] Referring to Figure 1 , Figure 2 , the lower side of the filling mechanism 8 is provided with a movable plate 9, and one side of the movable plate 9 is provided with a fourth electric push rod 10. The extension function of the fourth electric push rod 10 provides strong support for the accurate positioning of the movable plate 9, ensuring that the movable plate 9 can accurately receive the liquid fertilizer leaked from the filling nozzle, thereby improving the accuracy and efficiency of filling. The movable plate 9 and the fourth electric push rod 10 also help to reduce the difficulty and time of manual operation, improve the degree of automation and intelligent level of the automatic filling machine.

[0033] Referring to Figure 1, The control button 6 is arranged above the alarm 4, and a control panel 5 is arranged above the control button 6, so that the working personnel can conveniently know the running state and parameter setting condition of the automatic filling machine through various buttons and indicator lights on the control panel 5, and meanwhile, the arrangement of the control button 6 also provides convenience for the stop operation in an emergency, and once the equipment fails or an abnormal condition occurs, the working personnel can quickly press the control button 6 to cut off the power supply or start the emergency stop program, so as to protect the safety of the equipment and personnel.

[0034] The implementation principle of the embodiment is that when liquid fertilizer needs to be filled, first, the receiving barrel is placed on the rotating disc 208, then the first electric push rod 205, the second electric push rod 206 and the third electric push rod 207 are operated, and the telescopic end drives the displacement of the limiting plate 209 to limit the receiving barrel, then the control center controls the driving motor 204 to operate, and the output end of the driving motor 204 drives the rotating disc 208 to rotate, at this time, the photoelectric sensor 203 measures the distance between the receiving barrel on the rotating disc 208 and the mounting plate 202, when the rotating disc 208 drives the receiving barrel to rotate one circle, if the data fluctuation is large, it indicates that the receiving barrel is placed improperly, at this time, the control center controls the alarm 4 to emit a sound, and the working personnel adjusts the position of the receiving barrel, then the filling mechanism 8 fills the liquid fertilizer into the receiving barrel, in the implementation process, due to the existence of the limiting mechanism 2, the receiving barrel is prevented from being placed improperly and being in an inclined or clamped offset state, not only the filling accuracy is improved, but also the spilling or overflowing of the liquid fertilizer is avoided, so that the use convenience of the automatic filling machine is improved.

[0035] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make modifications, replacements and changes of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as in the range of the claims of the utility model, it is protected by the patent law.

Claims

1. An automatic filling machine with a gripper device, characterized in that: Including conveying mechanism (1), the top of conveying mechanism (1) is provided with limiting mechanism (2), limiting mechanism (2) includes placing table (201), the surface of placing table (201) is rotatably connected with turntable (208), the outer periphery of turntable (208) is provided with first electric push rod (205), second electric push rod (206), third electric push rod (207), the side close to turntable (208) of first electric push rod (205), second electric push rod (206), third electric push rod (207) is provided with limiting plate (209), the below of turntable (208) is provided with drive motor (204), one side of turntable (208) is provided with mounting plate (202), the top of mounting plate (202) is installed with photoelectric sensor (203), one side of conveying mechanism (1) is provided with control cabinet (3), one side of control cabinet (3) is provided with alarm (4).

2. The automatic filling machine with gripper device according to claim 1, characterized in that: The maximum distance of the second electric push rod (206) and the third electric push rod (207) is greater than the diameter of the receiving barrel.

3. The automatic filling machine with gripper device according to claim 1, characterized in that: The placing table (201) is provided with an inclined surface structure on one side, and the bottom of the placing table (201) is arranged at the same level as the top of the conveying mechanism (1).

4. The automatic filling machine with gripper device according to claim 1, characterized in that: The control cabinet (3) is provided with a support plate (12) on one side, and the support plate (12) is provided with a mounting frame (7) on the top.

5. The automatic filling machine with gripper device according to claim 4, characterized in that: The mounting frame (7) is provided with a fixed plate (11) on one side, and the fixed plate (11) is provided with a filling mechanism (8) on one side.

6. The automatic filling machine with gripper device according to claim 5, characterized in that: The filling mechanism (8) is provided with a movable plate (9) below, and the movable plate (9) is provided with a fourth electric push rod (10) on one side.

7. The automatic filling machine with gripper device according to claim 1, characterized in that: The alarm (4) is provided with a control button (6) on the top, and the control button (6) is provided with a control panel (5) on the top.