Cracking equipment with oily sludge treatment function

The pyrolysis equipment driven by spiral rollers and threaded rods, combined with the design of cleaning plates and unblocking plates, solves the problems of high energy consumption and slag blockage in organic waste pyrolysis equipment, and achieves efficient continuous pyrolysis and easy cleaning.

CN223674574UActive Publication Date: 2025-12-16QINGDAO LONGYUAN BAIHONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202423147004.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-16
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing organic waste pyrolysis equipment suffers from problems such as high energy consumption, easy contamination of discharge pipes during slag discharge leading to blockages, and high cleaning difficulty.

Method used

A pyrolysis device with oil sludge treatment function was designed. The material is continuously pyrolyzed by a spiral roller and a threaded rod. During discharge, a cleaning plate and a dredging plate are used to clean the oil sludge, avoid blockage, and reduce the difficulty of cleaning.

Benefits of technology

It achieves energy savings, ensures smooth continuous pyrolysis, improves discharge efficiency, reduces cleaning difficulty, avoids blockage, and enhances processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of organic garbage treatment, and discloses cracking equipment with an oily sludge treatment function, which comprises a gas furnace, the top side of the gas furnace is fixedly provided with a support frame through bolts, and the inner side of the support frame is fixedly provided with a first cracking pipe and a second cracking pipe respectively; a communicating pipe is fixedly installed between the first cracking pipe and the second cracking pipe, and a discharging pipe is arranged at the left end of the first cracking pipe. After material cracking is completed, waste residues are conveyed to the discharging pipe and then discharged and collected, at the moment, a second motor is started to drive a threaded rod to rotate, then a threaded sleeve and a cleaning plate are driven to move up and down under the action of threads, oily sludge on the inner side of the discharging pipe can be discontinuously cleaned through a brush, and the cleaning efficiency is improved. And in the moving process of the cleaning plate, the waste residues are pushed through a dredging plate, so that the dredging effect is facilitated, blockage is avoided, the machining efficiency is improved, and the later cleaning difficulty is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to organic garbage treatment technical field, concretely is a kind of pyrolysis equipment with oil sludge treatment function. BACKGROUND

[0002] At present, the treatment of organic garbage in the industry includes composting, incineration, anaerobic fermentation, thermal cracking and other methods, among which the thermal cracking method is to make organic garbage react in a poor oxygen environment by adding catalyst and appropriate amount of air, and then be decomposed into tar, solid residue and combustible gas, etc., which has the advantages of short time consumption, quick effect, high resource utilization rate, etc.

[0003] According to the search, Chinese patent document, announcement number: CN204779482U, discloses a kind of organic garbage continuous pyrolysis device, by motor drives spiral cylinder rotation, spiral cylinder drives the forward rotation of propeller wound on spiral cylinder, to push garbage forward and transport, after conveying a transmission belt, garbage enters next transmission belt through material conveying port, until to material outlet, output system under the poking of discharging poking roller;At the beginning of garbage into system, open gas furnace, hot gas generated by gas furnace enters into system through hot gas inlet, and along the material conveying port of each transmission belt enters next transmission belt, heats and cracks garbage, small footprint, light weight, simple structure, high degree of automation, fast cracking speed, can not be interrupted continuous production, all power pressure temperature, can realize PLC automatic control, realize continuous feeding and slagging under high temperature and pressure, uninterrupted fully enclosed production, less operator, low labor intensity, no leakage, safe and environmentally friendly, effectively realize the continuous, automatic processing of organic garbage.But in the process of use, the use of multiple motors, resulting in large energy consumption, and the opening of hot gas hole is easy to lead to the inside of gas furnace when discharging slag, thereby affecting the heating effect and later cleaning trouble and blockage, simultaneously in the process of discharging slag through material outlet, part of oil sludge is left after continuous cracking of organic matter, to cause easy pollution of discharge pipe when discharging, to cause the phenomenon of blockage, affect processing efficiency. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] In view of the deficiencies of prior art, the utility model provides a kind of pyrolysis equipment with oil sludge treatment function, with the advantages of reducing energy consumption while ensuring the fluency of continuous cracking, without affecting the normal use of gas furnace, indirectly dredging and scraping material when discharging material, improving discharging efficiency, reducing cleaning difficulty, solving the above technical problems.

[0006] (II) technical scheme

[0007] To achieve the above object, the utility model provides the following technical scheme: a pyrolysis equipment with oil sludge treatment function, including gas stove, the top side of gas stove is fixedly installed with support frame through bolt, the inboard of support frame is fixedly installed with no.

[0008] Preferably, the top side of the gas stove is provided with a plurality of groups of equidistantly arranged threaded holes, and the top side of the gas stove is provided with a positioning groove, the rear end of the top side of the gas stove is provided with a hot gas pipe, and the end of the hot gas pipe away from the gas stove is connected with a first pyrolysis tube.

[0009] Through the above technical scheme, under the action of the positioning groove, the support frame is conveniently and quickly installed, and under the action of the threaded hole, the support frame is conveniently fixed, and the heat in the gas stove is beneficially delivered to the inboard of the first pyrolysis tube and the second pyrolysis tube through the hot gas pipe.

[0010] Preferably, the bottom side of the support frame is fixedly installed with a positioning seat, the size and shape of the positioning seat are matched with the positioning groove, and the bottom side of the support frame is provided with a through hole, the through hole is one-to-one corresponding with the threaded hole, and the left end of the top side of the support frame is provided with a feeding hopper.

[0011] Through the above technical scheme, during use, since the through hole is one-to-one corresponding with the threaded hole, the bolt is conveniently used to pass through the through hole and the threaded hole to be connected and fixed when the support frame is installed, the positioning seat is conveniently engaged with the positioning groove, the support frame is conveniently and quickly positioned and installed, and the feeding hopper is conveniently used for feeding.

[0012] Preferably, the screw roller is provided with two, the outer side of the right end of the screw roller is fixedly installed with a first pulley and a first gear, and the right end of the screw roller is fixedly installed with a first motor.

[0013] Through the above technical scheme, during use, the first motor is started to drive the screw roller and the first pulley to rotate, thereby conveniently providing kinetic energy and conveniently driving the other screw roller to rotate for continuous pyrolysis and conveying of materials.

[0014] Preferably, the transmission assembly comprises a transmission shaft, a second belt pulley and a second gear, the transmission shaft is movably installed on the left side of the fixed frame through a bearing, the outer side of the transmission shaft is fixedly installed with the second belt pulley and the second gear, respectively, a connecting belt is arranged between the second belt pulley and the first belt pulley, and the second gear is connected with the first gear through meshing.

[0015] Through the technical scheme, in the cracking process, under the action of the rotation of the first belt pulley, the first gear is driven to rotate through the connecting belt and the second gear, thereby driving another spiral roller and the first gear to rotate, and then the material is moved through the spiral roller for continuous cracking.

[0016] Preferably, the top end of the threaded rod is fixedly installed with a conical head, the outer side of the threaded rod is movably installed with a protective sleeve through a bearing, three limiting grooves are arranged on the outer side of the protective sleeve in an annular and equidistant manner, and the bottom end of the threaded rod is fixedly installed with a second motor.

[0017] Through the technical scheme, the second motor is started to drive the threaded rod to rotate, thereby providing power for the up-and-down movement of the threaded sleeve and the cleaning plate, and under the action of the protective sleeve, it is beneficial to avoid the influence of waste residues on the normal use of the threaded rod, and the conical head avoids the accumulation of waste residues.

[0018] Preferably, the threaded sleeve and the cleaning plate are fixedly installed with a connecting rod, the size and shape of the connecting rod are matched with the limiting grooves, the outer side of the cleaning plate is provided with a cleaning brush, and the top side of the cleaning plate is fixedly installed with a dredging plate.

[0019] Through the technical scheme, when the waste residues are discharged, the threaded sleeve and the cleaning plate move up and down, which is beneficial to intermittently clean the oil sludge in the discharge pipe through the brush, and in the process of moving the cleaning plate, the waste residues are pushed up through the dredging plate, thereby facilitating the dredging effect, avoiding blockage, improving the processing efficiency and reducing the difficulty of later cleaning.

[0020] Compared with the prior art, the cracking equipment with the oil sludge treatment function has the following beneficial effects:

[0021] 1、The material is fed from the feeding hopper, then the first motor is started to drive the spiral roller and the first belt pulley to rotate, under the action of the connecting belt and the second gear, the first gear is driven to rotate, thereby driving another spiral roller to rotate, and then the material is moved through the spiral roller for continuous cracking, which is beneficial to save energy, and in the cracking process, the hot gas generated in the gas furnace is transported to the inner side of the first cracking pipe and the second cracking pipe through the hot gas pipe, thereby providing a heat source for continuous cracking and avoiding the influence on the hot gas transportation process.

[0022] 2、The utility model discloses after the material pyrolysis is completed, and the waste slag is discharged and is collected after conveying to the discharge pipe, at this time, through the starting no. 2 motor drives the threaded rod rotation, and then under the action of screw thread drives the threaded bush and the cleaning plate up and down movement, is favorable to the intermittent through the brush to the oil sludge of discharge pipe inside cleaning, and in the process of cleaning plate movement, through the dredging plate to the waste slag and pushes the top, thereby being favorable to the dredging effect, avoids the blockage, improves processing efficiency and reduces the later cleaning difficulty. BRIEF DESCRIPTION OF DRAWINGS

[0023] Fig. 1 It is the whole three -dimensional structure schematic diagram of the utility model;

[0024] Fig. 2 It is the rear view structure schematic diagram of the utility model;

[0025] Fig. 3 It is the front view cross section structure schematic diagram of the utility pyrolysis pipe;

[0026] Fig. 4 It is the three -dimensional structure schematic diagram of the gas furnace of the utility model;

[0027] Fig. 5 It is the three -dimensional structure schematic diagram of the cleaning seat of the utility model;

[0028] Fig. 6 It is the front view cross section structure schematic diagram of the cleaning seat of the utility model.

[0029] Among them: 1, gas furnace;2, support frame;3, no. 1 pyrolysis pipe;4, no. 2 pyrolysis pipe;5, intercommunication pipe;6, discharge pipe;7, spiral roller;8, fixed frame;9, transmission assembly;10, cleaning seat;11, threaded rod;12, threaded bush;13, cleaning plate;101, positioning groove;102, threaded hole;103, hot gas pipe;201, positioning seat;202, through -hole;203, feeding hopper;701, no. 1 pulley;703, no. 1 gear;702, no. 1 motor;901, transmission shaft;902, no. 2 pulley;903, no. 2 gear;1101, conical head;1102, protective sleeve;1103, limit slot;1301, connecting rod;1302, dredging plate. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] Embodiment one:

[0032] As Figs. 1-6 shown, the utility model provides a pyrolysis equipment with oil sludge treatment function, including gas stove 1, the top side of gas stove 1 is fixedly installed with support frame 2 by bolt, the inboard of support frame 2 is fixedly installed with no. One pyrolysis tube 3 and no. Two pyrolysis tubes 4 respectively, and the fixed installation of intercommunication pipe 5 is arranged between no. One pyrolysis tube 3 and no. Two pyrolysis tubes 4, and the left end of no. One pyrolysis tube 3 is provided with discharge pipe 6, and the inboard of no. One pyrolysis tube 3 and no. Two pyrolysis tubes 4 is provided with spiral roller 7 respectively, and the right end of support frame 2 is fixedly installed with fixed frame 8, and the side of fixed frame 8 close to no. One pyrolysis tube 3 is provided with transmission assembly 9, and the bottom end of discharge pipe 6 is fixedly installed with cleaning seat 10, and the top side of cleaning seat 10 is provided with threaded rod 11, and the outside of threaded rod 11 is connected with threaded sleeve 12 by screwing, and the outside of threaded sleeve 12 is provided with cleaning plate 13.

[0033] Specifically, the top side of gas stove 1 is provided with a plurality of groups of equidistantly arranged threaded holes 102, and the top side of gas stove 1 is provided with a positioning groove 101, and the rear end of the top side of gas stove 1 is provided with a hot gas pipe 103, and the end of the hot gas pipe 103 away from gas stove 1 is connected with no. One pyrolysis tube 3. Advantage is, through positioning groove 101, support frame 2 is conveniently and quickly installed, and under the action of threaded hole 102, support frame 2 is conveniently fixed, and through hot gas pipe 103, it is beneficial to deliver the heat in gas stove 1 to the inboard of no. One pyrolysis tube 3 and no. Two pyrolysis tubes 4.

[0034] Specifically, the bottom side of support frame 2 is fixedly installed with a positioning seat 201, the size and shape of positioning seat 201 match with positioning groove 101, and the bottom side of support frame 2 is provided with a through hole 202, and the through hole 202 corresponds to threaded hole 102 respectively, and the left end of the top side of support frame 2 is provided with a feeding hopper 203. Advantage is, through the correspondence between through hole 202 and threaded hole 102, when installing support frame 2, bolt is used to pass through through hole 202 and connect and fix threaded hole 102, and through positioning seat 201, it is convenient to engage with positioning groove 101, and support frame 2 is conveniently and quickly positioned and installed.

[0035] Specifically, two spiral rollers 7 are provided, and the outside of the right end of spiral roller 7 is fixedly installed with no. One pulley 701 and no. One gear 703 respectively, and no. One motor 702 is fixedly installed at the right end of spiral roller 7. Advantage is, by starting no. One motor 702, spiral roller 7 and no. One pulley 701 are driven to rotate, thereby conveniently providing kinetic energy, and conveniently driving another spiral roller 7 to rotate for continuous material pyrolysis.

[0036] Specifically, the transmission assembly 9 includes a transmission shaft 901, a second pulley 902, and a second gear 903. The transmission shaft 901 is movably mounted on the left side of the fixed frame 8 via bearings. The second pulley 902 and the second gear 903 are fixedly mounted on the outer side of the transmission shaft 901, and a connecting belt is provided between the second pulley 902 and the first pulley 701. The second gear 903 is meshed with the first gear 703. The advantage is that the rotation of the first pulley 701, under the action of the connecting belt and the second gear 903, drives the first gear 703 to rotate, thereby driving the other spiral roller 7 and the first gear 703 to rotate. In turn, the spiral roller 7 drives the material to move for continuous pyrolysis.

[0037] Example 2:

[0038] like Figs. 1-6 As shown, this is an improvement on the previous embodiment. Specifically, a tapered head 1101 is fixedly installed at the top of the threaded rod 11, and a protective sleeve 1102 is movably installed on the outer side of the threaded rod 11 via a bearing. Three limiting grooves 1103 are arranged equidistantly in a ring on the outer side of the protective sleeve 1102, and a second motor is fixedly installed at the bottom of the threaded rod 11. The advantage is that by starting the second motor, the threaded rod 11 is driven to rotate, thereby providing power for the threaded sleeve 12 and the cleaning plate 13 to move up and down. Moreover, under the action of the protective sleeve 1102, it is beneficial to avoid waste residue affecting the normal use of the threaded rod 11, and the tapered head 1101 prevents waste residue from accumulating.

[0039] Specifically, a connecting rod 1301 is fixedly installed between the threaded sleeve 12 and the cleaning plate 13. The size and shape of the connecting rod 1301 match the limiting groove 1103. A cleaning brush is provided on the outer side of the cleaning plate 13, and a dredging plate 1302 is fixedly installed on the top side of the cleaning plate 13. The advantage is that by moving the threaded sleeve 12 and the cleaning plate 13 up and down, it is convenient to clean the oil and sludge inside the discharge pipe 6 intermittently with the brush. Moreover, during the movement of the cleaning plate 13, the dredging plate 1302 pushes the waste residue, which is conducive to the unblocking effect, avoids blockage, improves processing efficiency, and reduces the difficulty of subsequent cleaning.

[0040] In use, by feeding the material from the hopper 203, then start the motor 702 driven screw roller 7 and a belt pulley 701 rotation, while in the connection belt and the second gear 903 under the action of the first gear 703 rotation, in turn drive another screw roller 7 rotation, in turn through the screw roller 7 with the material movement for continuous cracking, is advantageous to save energy use, and in the process of cracking, gas furnace 1 generated by the hot gas through the hot gas pipe 103 to the inside of the first cracking tube 3 and the second cracking tube 4, in turn provide continuous cracking heat source and avoid the hot gas delivery process affected, then after the material cracking is completed, waste slag is transported to the discharge pipe 6 after discharge collection, at this time by starting the second motor driven screw rod 11 rotation, in turn under the action of the screw thread driven screw sleeve 12 and cleaning plate 13 up and down movement, is advantageous to intermittent through the brush on the discharge pipe 6 inside the oil sludge cleaning, and in the process of cleaning plate 13 movement, by dredging plate 1302 on the waste slag push, so as to facilitate the dredging effect, avoid blockage, improve the processing efficiency and reduce the difficulty of cleaning later.

[0041] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cracking apparatus with an oil sludge treatment function, comprising a gas furnace (1), characterized in that: The top side of the gas stove (1) is fixedly installed with a support frame (2), the inner side of the support frame (2) is fixedly installed with a first cracking tube (3) and a second cracking tube (4), the first cracking tube (3) and the second cracking tube (4) are fixedly installed with a communication pipe (5), the left end of the first cracking tube (3) is provided with a discharge pipe (6), the inner side of the first cracking tube (3) and the second cracking tube (4) is provided with a spiral roller (7), the right end of the support frame (2) is fixedly installed with a fixed frame (8), the side of the fixed frame (8) close to the first cracking tube (3) is provided with a transmission assembly (9), the bottom end of the discharge pipe (6) is fixedly installed with a cleaning seat (10), the top side of the cleaning seat (10) is provided with a threaded rod (11), the outer side of the threaded rod (11) is threadedly connected with a threaded sleeve (12), the outer side of the threaded sleeve (12) is provided with a cleaning plate (13).

2. The cracking apparatus with an oil sludge treatment function according to claim 1, characterized in that: The top side of the gas stove (1) is provided with a plurality of groups of equidistantly arranged threaded holes (102), and the top side of the gas stove (1) is provided with a positioning groove (101), and the rear end of the top side of the gas stove (1) is provided with a hot gas pipe (103), and one end of the hot gas pipe (103) away from the gas stove (1) is connected with the first cracking tube (3).

3. The cracking apparatus with an oil sludge treatment function according to claim 2, characterized in that: The bottom side of the support frame (2) is fixedly installed with a positioning seat (201), the size and shape of the positioning seat (201) are matched with the positioning groove (101), and the bottom side of the support frame (2) is provided with a through hole (202), the through hole (202) corresponds to the threaded hole (102) one by one, and the left end of the top side of the support frame (2) is provided with a feeding hopper (203).

4. The cracking apparatus with an oil sludge treatment function according to claim 1, characterized in that: The spiral roller (7) is provided with two, the outer side of the right end of the spiral roller (7) is fixedly installed with a first pulley (701) and a first gear (703), and the right end of the spiral roller (7) is fixedly installed with a first motor (702).

5. The cracking apparatus with an oil sludge treatment function according to claim 4, characterized in that: The transmission assembly (9) comprises a transmission shaft (901), a second pulley (902) and a second gear (903), the transmission shaft (901) is movably installed on the left side of the fixed frame (8) through a bearing, the outer side of the transmission shaft (901) is fixedly installed with the second pulley (902) and the second gear (903), and the second pulley (902) and the first pulley (701) are provided with a connecting belt therebetween, and the second gear (903) and the first gear (703) are connected through meshing.

6. The cracking apparatus with an oil sludge treatment function according to claim 1, characterized in that: The top end of the threaded rod (11) is fixedly installed with a conical head (1101), the outer side of the threaded rod (11) is movably installed with a protective sleeve (1102) through a bearing, the outer side of the protective sleeve (1102) is annularly and equidistantly provided with three limiting grooves (1103), and the bottom end of the threaded rod (11) is fixedly installed with a second motor.

7. The cracking apparatus with an oil sludge treatment function according to claim 1, characterized in that: The connecting rod (1301) is fixedly installed between the threaded sleeve (12) and the cleaning plate (13), the size and shape of the connecting rod (1301) are matched with the limiting groove (1103), the outer side of the cleaning plate (13) is provided with a cleaning brush, and the top side of the cleaning plate (13) is fixedly installed with a dredging plate (1302).

Citation Information

Patent Citations

  • Organic continuous cracker of rubbish

    CN204779482U