Carding device for fiber material preparation

Abstract

The utility model discloses a carding device for fiber material preparation, which comprises a carding machine box, a feeding table and a feeding mechanism, the carding machine box is arranged at one end of the feeding table, the feeding mechanism is arranged above the other end of the feeding table, the feeding mechanism comprises a feeding box, four corners of the bottom of the feeding box are fixedly connected with supporting columns, and the supporting columns are fixedly connected with the carding machine box. The bottom end of the supporting column is fixedly connected with the top of the feeding table, a discharging port is fixedly connected to the bottom of the feeding box, a feeding roller is rotatably connected to the interior of the discharging port, a feeding turning plate is fixedly connected to the surface of the feeding roller, and a driving motor is installed on one side of the outer wall of the discharging port. By means of the integrated feeding mechanism, automatic feeding of fiber materials is achieved, the ingenious design of the feeding roller and the feeding turning plate enables fiber agglomerates to be evenly and continuously fed into the conveyor, and therefore the problems that during manual feeding, the fiber agglomerates are not evenly distributed, and feeding is discontinuous are solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fiber material preparation technology, and specifically relates to a carding device for fiber material preparation. BACKGROUND

[0002] Fiber materials are structured materials formed by textile processing of fibrous substances, also known as textile materials. Fiber materials are widely used in textiles, construction, medical care, environmental protection and other fields due to their unique physical and chemical properties such as strength, elasticity, moisture absorption, heat resistance, etc. In the preparation process of fiber materials, carding is a crucial link. The main purpose of carding is to open, remove impurities, mix and orient the fiber raw materials to obtain a parallel and evenly distributed fiber web or fiber bundle. This process plays a decisive role in improving the spinnability of fibers, enhancing the strength of fabrics, improving the hand feeling and appearance of fabrics, etc.

[0003] The fiber carding machine disclosed in the publication No. CN210237870U can prevent dust from floating into the air, optimize the working environment of the workers, and prevent the fiber from being damaged after carding. The cutting knife can cut the fiber wound on the winding wheel, which facilitates the workers to peel off the fiber on the winding wheel.

[0004] The above-mentioned fiber carding machine does not set a feeding mechanism, and the fiber mass needs to be placed on the feeding belt by manual feeding. It is difficult to ensure that the fiber mass is placed uniformly and continuously on the feeding belt by manual feeding, which may affect the working efficiency and carding effect of the carding machine.

[0005] Therefore, it is necessary to invent a carding device for fiber material preparation to solve the above-mentioned problems. UTILITY MODEL CONTENT

[0006] The utility model aims to provide a carding device for fiber material preparation to solve the above-mentioned problems in the art.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a carding device for fiber material preparation, comprising a carding machine box, a feeding table and a feeding mechanism, the carding machine box is arranged at one end of the feeding table, the feeding mechanism is arranged above the other end of the feeding table, the feeding mechanism comprises a feeding box, the bottom of the feeding box is fixedly connected with a supporting column at four corners, the bottom end of the supporting column is fixedly connected with the top of the feeding table, the bottom of the feeding box is fixedly connected with a discharge port, the discharge port is rotatably connected with a feeding roller inside, the feeding roller is fixedly connected with a feeding flap on the surface, a driving motor is installed on one side of the outer wall of the discharge port, and one end of the feeding roller extends to the outside of the discharge port and is drivingly connected with the driving motor.

[0008] The design of the feeding mechanism enables the fiber material to enter the carding box in an orderly and continuous manner, thereby improving the carding efficiency and quality.

[0009] Preferably, a conveyor is mounted on the top of the feeding table, the input end of the conveyor is located directly below the discharge port, and the output end of the conveyor extends into the interior of the carding box.

[0010] The conveyor mounted on the feeding table effectively connects the feeding mechanism and the carding box, thereby ensuring smooth transmission of the fiber material from the feeding mechanism to the carding box.

[0011] Preferably, a plurality of feeding flaps are arranged in a ring array on the surface of the feeding roller.

[0012] The plurality of feeding flaps arranged in a ring array on the surface of the feeding roller can uniformly discharge an equal amount of fiber balls outward.

[0013] Preferably, a control panel is mounted on the other side of the outer wall of the discharge port, and the driving motor is electrically connected with the control panel.

[0014] The introduction of the control panel enables the operator to conveniently control the operation of the driving motor, thereby adjusting the feeding speed.

[0015] Preferably, a baffle plate is mounted at the edge of the top of the feeding table, and the cross-sectional shape of the baffle plate is L-shaped.

[0016] The design of the baffle plate at the edge of the top of the feeding table can effectively prevent the fiber balls from scattering during the conveying process.

[0017] Preferably, a sealing cover plate is hingedly arranged on the top of the feeding box, and the bottom of the feeding box is funnel-shaped.

[0018] The design of the sealing cover plate on the top of the feeding box can prevent dust and sundries from entering the feeding mechanism, thereby ensuring the cleanliness of the fiber material; meanwhile, the funnel-shaped bottom of the feeding box facilitates the smooth falling of the fiber material.

[0019] Preferably, a visual window is mounted on each side of the feeding box, and the visual window is made of transparent plastic material.

[0020] The design of the visual window enables the operator to intuitively observe the internal condition of the feeding mechanism.

[0021] In the above technical solution, the technical effects and advantages of the present application are as follows:

[0022] 1. By means of the integrated feeding mechanism, automatic feeding of the fiber material is realized, and the ingenious design of the feeding roller and the feeding flaps enables the fiber balls to be uniformly and continuously fed into the conveyor, thereby avoiding the problems of uneven distribution of the fiber balls and discontinuous feeding that may occur during manual feeding.

[0023] 2. The conveyor and the material blocking plate jointly constitute a safe and stable conveying system, after the fiber mass is discharged from the discharge port, directly falls to the input end of the conveyor, is continuously conveyed to the inside of the carding machine box by the conveyor, and the setting of the material blocking plate effectively prevents the fiber mass from accidentally falling in the conveying process, and ensures that the fiber material can enter the carding machine box safely and stably. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a first perspective overall structure schematic view of the utility model;

[0025] Figure 2 It is a second perspective overall structure schematic view of the utility model;

[0026] Figure 3 It is a structure sectional view of the utility model;

[0027] Figure 4 It is a structure schematic view of the feeding mechanism when the sealing cover plate is opened;

[0028] Figure 5 It is a structure schematic view of the feeding roller and the driving motor of the utility model.

[0029] BRIEF DESCRIPTION OF DRAWINGS:

[0030] 1, carding machine box;2, feeding table;3, feeding box;4, support column;5, discharge port;6, feeding roller;7, feeding flap;8, driving motor;9, conveyor;10, control panel;11, material blocking plate;12, sealing cover plate;13, viewing window. DETAILED DESCRIPTION

[0031] In order to make the technical personnel in the art better understand the technical scheme of the utility model, the utility model will be further introduced in detail below in combination with the drawings.

[0032] The utility model provides a kind of carding device for fiber material preparation as shown in Figures 1-5 The utility model discloses a kind of carding device for fiber material preparation, including carding machine box 1, feeding table 2 and feeding mechanism, carding machine box 1 is set in feeding table 2 one end, feeding mechanism is set in feeding table 2 other end top, feeding mechanism includes feeding box 3, feeding box 3 bottom four corners are all fixedly connected with support column 4, support column 4 bottom end is fixedly connected with feeding table 2 top, feeding box 3 bottom is fixedly connected with discharge port 5, discharge port 5 inside rotationally connects with feeding roller 6, feeding roller 6 surface is fixedly connected with feeding flap 7, discharge port 5 outer wall one side is equipped with driving motor 8, feeding roller 6 one end extends to discharge port 5 outside and is transmissionally connected with driving motor 8.

[0033] In one aspect of the embodiment, the feeding table 2 is provided with a conveyor 9 on the top, the input end of the conveyor 9 is located directly below the discharge port 5, the output end of the conveyor 9 extends into the carding box 1, the number of the feeding flaps 7 is multiple, the multiple feeding flaps 7 are arranged in a ring array on the surface of the feeding roller 6, the control panel 10 is installed on the other side of the outer wall of the discharge port 5, the driving motor 8 is electrically connected with the control panel 10, the baffle 11 is installed on the edge of the top of the feeding table 2, the cross section of the baffle 11 is L-shaped, the sealing cover plate 12 is hingedly arranged on the top of the feeding box 3, the bottom of the feeding box 3 is funnel-shaped, and the visual window 13 is installed on the two sides of the feeding box 3, the visual window 13 is made of transparent plastic material.

[0034] Principle of the utility model:

[0035] Refer to the description attached Figures 1-5 When using the utility model, first, open the sealing cover plate 12 on the top of the feeding box 3, put the appropriate amount of fiber mass into the feeding box 3, then close the sealing cover plate 12 to ensure the sealing of the feeding box 3.

[0036] Set the feeding parameters through the control panel 10, start the driving motor 8 through the control panel 10, the driving motor 8 drives the feeding roller 6 to start rotating, the feeding roller 6 is provided with multiple feeding flaps 7 on the surface, the flaps rotate with the feeding roller 6, the fiber mass enters the gap between the adjacent two feeding flaps 7 under the action of gravity and the flaps, with the continuous rotation of the feeding roller 6, the fiber mass in the gap between the adjacent two feeding flaps 7 is sequentially and equally discharged from the discharge port 5, after the fiber mass is discharged from the discharge port 5, it directly falls into the input end of the conveyor 9.

[0037] Start the conveyor 9 to continuously transport the fiber mass into the carding box 1, in the conveying process, the baffle 11 prevents the fiber mass from accidentally falling off, so that the fiber material can safely and stably enter the carding box 1, when the fiber mass enters the carding box 1, it will form the required fiber web through carding.

Claims

1. A carding device for the preparation of fibrous material, comprising a carding box (1), a feed table (2) and a feeding mechanism, characterized in that: The carding box (1) is arranged at one end of the feeding table (2), the feeding mechanism is arranged above the other end of the feeding table (2), the feeding mechanism comprises a feeding box (3), four corners of the bottom of the feeding box (3) are fixedly connected with supporting columns (4), the bottom ends of the supporting columns (4) are fixedly connected with the top of the feeding table (2), the bottom of the feeding box (3) is fixedly connected with a discharge port (5), the discharge port (5) is rotatably connected with a feeding roller (6) in the inside, the surface of the feeding roller (6) is fixedly connected with a feeding flap (7), a driving motor (8) is installed on one side of the outer wall of the discharge port (5), one end of the feeding roller (6) extends to the outside of the discharge port (5) and is drivingly connected with the driving motor (8).

2. A carding device for the production of a fibrous material according to claim 1, characterized in that: The top of the feeding table (2) is provided with a conveyor (9), the input end of the conveyor (9) is located directly below the discharge port (5), and the output end of the conveyor (9) extends into the carding box (1).

3. A carding device for the production of fibrous materials according to claim 1, characterized in that: The number of the feeding flaps (7) is multiple, and the multiple feeding flaps (7) are arranged in an annular array on the surface of the feeding roller (6).

4. A carding device for the production of fibrous materials according to claim 1, characterized in that: The other side of the outer wall of the discharge port (5) is provided with a control panel (10), and the driving motor (8) is electrically connected with the control panel (10).

5. A carding device for the production of fibrous materials according to claim 1, characterized in that: The top edge of the feeding table (2) is provided with a baffle (11), and the cross section of the baffle (11) is L-shaped.

6. A carding device for the production of a fibrous material according to claim 1, characterized in that: The top of the feeding box (3) is hingedly provided with a sealing cover plate (12), and the bottom of the feeding box (3) is funnel-shaped.

7. A carding device for the production of a fibrous material according to claim 1, characterized in that: Visual windows (13) are installed on both sides of the feeding box (3), and the visual windows (13) are made of transparent plastic material.

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