Shearing device for fiber flannelette production

By introducing a sliding fabric end clamp and a fixed-distance limiting mechanism into the fiber fleece production device, combined with a scale adjustment and locking device, the problem of inaccurate cutting dimensions was solved, achieving efficient and low-cost fixed-length cutting.

CN223675014UActive Publication Date: 2025-12-16CHANGSHU JIEXIN TEXTILE CO LTD
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Patent Information

Application Number
CN202423026785.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-16
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing fiber fleece production equipment cannot freely adjust the size of the cut fabric according to demand, resulting in large size errors and requiring the use of external CNC equipment, which increases costs.

Method used

Design a shearing device for producing fiber fleece. The cutting length is adjusted by sliding the fabric end clamp on the guide rod, and the maximum stroke is limited by the fixed distance limiting mechanism. The cutting accuracy is ensured by combining the scale strip and locking bolt. It is equipped with a hydraulic cylinder to drive the cutting knife and the fabric flattening mechanism.

Benefits of technology

It achieves efficient fixed-length cutting, significantly reducing dimensional errors and work difficulty, while having a simple structure and not increasing the cost of use.

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Abstract

The utility model discloses a shearing device for fiber flannelette production and belongs to the technical field of shearing devices. The shearing device comprises a bedplate, a cloth end clamp, a fixed-distance limiting mechanism and a fixed-distance limiting mechanism, the front end and the rear end of the bedplate are provided with a guide rod and a feeding frame plate respectively, the cloth end clamp is arranged on the guide rod in a sliding mode and used for clamping a cloth end and pulling the cloth end to move, and the fixed-distance limiting mechanism is arranged on the guide rod in a sliding mode. The limiting mechanism is located on the front side of the cloth end clamp and used for limiting the maximum stroke of the cloth end clamp. According to the technical key points, when cloth with a specific size needs to be cut, the fixed-distance limiting mechanism slides to a designated position, and at the moment, the maximum sliding distance of the cloth end clamp is limited, namely the cloth end clamp cannot continue to advance after sliding to be in contact with the fixed-distance limiting mechanism; and the length of the cut cloth is equal to the length of the cloth corresponding to the position of the fixed-distance limiting mechanism, so that a worker can be efficiently helped to complete fixed-length cutting work every time, and the size error can be remarkably reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to shearing device technical field, concretely is a kind of shearing device for fiber flannelette production. BACKGROUND

[0002] Fiber flannelette is a kind of superior performance, widely used textile fabric.It is soft and skin-friendly, good water absorption, anti-slip and antibacterial, not easy to pill, easy to wash and good ventilation, etc.It becomes the ideal choice in the field of household goods, clothing, toys and cleaning supplies, etc.The cloth needs to be sheared after production, and is made into a piece of size-specific cloth according to requirements, for easy packaging, transportation and subsequent processing.

[0003] The utility model with publication No.CN219772534U discloses a cloth shearing machine, which starts the air pump and then fills the air bag through the air pipe during work, and the air bag extrudes the arc plate due to the increase in the air bag, so that the blade extends to the outside of the round sleeve, and the cloth is sheared through the action of the blade and the pad plate, and the air pump works reversely to reduce the air pressure in the air bag after the cloth is sheared, and the blade is retracted into the round sleeve through the force of the two springs, so that the cloth can be sheared without stopping, the production efficiency is improved, the structure is simple, and the production cost is reduced.

[0004] But the above-mentioned machine cannot freely adjust the size of the cut cloth according to demand during use, and the worker usually puts the material according to experience, which may cause a large deviation in the size of the cut cloth, resulting in the cloth cannot be used or wasted, and if you want to accurately control the cutting length, you need to cooperate with the external numerical control feeding equipment, which will significantly increase the cost of processing and cutting, therefore, a kind of shearing device for fiber flannelette production is proposed for the above problems. UTILITY MODEL CONTENTS

[0005] The utility model wants to solve the technical problem to provide a kind of shearing device for fiber flannelette production, in the shearing device, cloth end clamp is used to clamp fixed cloth end and is adjusted the length of cutting by the mode of sliding on guide rod, to meet different needs, when needing to cut the cloth of specific size, slide fixed distance limiting mechanism to specified position, at this time, the maximum distance of cloth end clamp sliding is limited, that is, cloth end clamp cannot continue to advance after sliding to contact with fixed distance limiting mechanism, and the cloth cut at this time is the cloth length corresponding to the position of fixed distance limiting mechanism, this mode can efficiently help worker to complete the cutting work of fixed length each time, can significantly reduce the error of size, and reduce the difficulty of work, and simple structure also cannot lead to the significant growth of use cost, solve the technical problem that the size of cloth cut cannot be freely adjusted according to demand in cutting in prior art, thereby bring many inconveniences to cutting work.

[0006] The technical scheme adopted by the embodiment of the present application to solve the technical problem is:

[0007] A kind of shearing device for fiber flannelette production, including table plate, its front and rear ends are respectively provided with guide rod and loading rack plate, cloth end clamp, it is slidably arranged on guide rod, to clamp cloth end and pull its movement, the length of cutting is adjusted by the mode of sliding on guide rod, to meet different needs, fixed distance limiting mechanism, it is slidably arranged on guide rod, and is located the front side of cloth end clamp, it is used to limit the maximum stroke of cloth end clamp, when needing to cut the cloth of specific size, slide fixed distance limiting mechanism to specified position, at this time, the maximum distance of cloth end clamp sliding is limited, that is, cloth end clamp cannot continue to advance after sliding to contact with fixed distance limiting mechanism, and the cloth cut at this time is the cloth length corresponding to the position of fixed distance limiting mechanism, cutting frame, it is used to cut the cloth on loading rack plate, cloth flattening mechanism, it is used to flatten and wrinkle when cloth conveying, the above-mentioned mode can efficiently help worker to complete the cutting work of fixed length each time, can significantly reduce the error of size, and reduce the difficulty of work, and simple structure also cannot lead to the significant growth of use cost.

[0008] In a possible implementation manner, the fixed distance limiting mechanism includes a baffle, which is slidably connected to the guide rod through a fixed-end connecting sliding cylinder, the baffle can block the sliding of the cloth end clamp so that the cloth end clamp stops when reaching the specified position, and the connecting sliding cylinder is arranged to facilitate the adjustment of the position of the baffle, and a locking bolt is threadedly connected to the connecting sliding cylinder, and the locking bolt can fix the position of the connecting sliding cylinder by friction between the locking bolt and the guide rod.

[0009] In a possible implementation, the guide rod is provided with a locking groove outside, and the plane where the groove bottom is perpendicular to the setting direction of the locking bolt. This structure can ensure that the end of the locking bolt has a larger contact area with the groove bottom, thereby generating a larger friction effect, improving the locking effect of the locking bolt, and the groove width is greater than the outer diameter of the locking bolt, which can avoid the wear of the thread wall.

[0010] In a possible implementation, the connecting slide cylinder is fixedly provided with a bent pointer, and the table plate is fixedly provided with a scale bar with scale lines drawn thereon. The end of the bent pointer points to the scale line on the scale bar. When the connecting slide cylinder is connected, the value of the scale line on the scale bar pointed by the bent pointer will change synchronously. Workers can use this as a basis to adjust the position of the connecting slide cylinder more accurately, that is, to adjust the cutting length more accurately.

[0011] In a possible implementation, the scale line on the scale bar is drawn with the cutting position of the cutting frame as the zero scale, that is, the minimum value of the scale line on the scale bar is a non-zero value. This scheme can make the value corresponding to the scale line be the value of the cut cloth. Because the distance from a certain scale value of the scale line to the cutting position of the cutting frame is the distance from the cloth end clamp to the cutting position.

[0012] In a possible implementation, the cloth end clamp includes a sliding base slidingly arranged on the guide rod, a clamp gantry mounted on the sliding base, a movable clamp plate slidingly arranged in the clamp gantry, and an adjusting screw threadedly connected to the clamp gantry and rotationally connected to the movable clamp plate at the bottom end.

[0013] In a possible implementation, the cutting frame includes a cutting gantry erected on the feeding frame plate, a hydraulic cylinder mounted on the cutting gantry, an output shaft end of the hydraulic cylinder penetrating through the cutting gantry and connected to a knife holder, and a cutting knife detachably mounted on the knife holder. The hydraulic cylinder can drive the cutting knife to move up and down to complete the cutting of the cloth. The detachable connection between the cutting knife and the knife holder can facilitate workers to disassemble the cutting knife for maintenance or replacement.

[0014] In a possible implementation, the cloth flattening mechanism includes a stand, a pressing plate rotationally mounted on the stand through a rotating shaft, and an end piece fixedly connected to the end of the rotating shaft. The pressing plate can apply pressure to the cloth to straighten the cloth after it passes through the bottom of the pressing plate, avoiding deviations in the cutting size caused by wrinkles in the cloth. A torsional spring is sleeved on the end of the rotating shaft, and the two ends of the torsional spring are fixedly connected to the end piece and the stand, respectively. The torsional spring can realize a directional bending moment, so that the pressing plate can apply a larger downward pressure, thereby ensuring the flattening effect.

[0015] In summary, the utility model discloses the following beneficial technical effects:

[0016] The cloth end clamping fixture is used to clamp and fix the cloth end and adjust the length of cutting in the mode of sliding on the guide rod to meet different demands, when cutting the cloth of specific size is required, the fixed distance limiting mechanism is slid to the specified position, at this time, the maximum distance of the cloth end clamping fixture sliding is limited, that is, the cloth end clamping fixture cannot continue to advance after sliding to contact with the fixed distance limiting mechanism, and at this time, the cloth cut is the cloth length corresponding to the position of the fixed distance limiting mechanism, the mode can efficiently help the worker to complete the cutting work of fixed length each time, can significantly reduce the error of size, and reduce the working difficulty, and the simple structure also does not cause the significant increase of use cost. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model.

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the adjustable fixed distance structure schematic diagram of the utility model;

[0020] Figure 3 It is the cutting frame structure schematic diagram of the utility model;

[0021] Figure 4 It is the cloth flattening mechanism structure schematic diagram of the utility model.

[0022] In the drawing: 1, platen;11, upper loading frame plate;12, guide rod;121, locking cooperation groove;2, fixed distance limiting mechanism;21, baffle;22, connecting sliding cylinder;23, locking bolt;24, bent pointer;25, scale bar;3, cloth end clamping fixture;31, sliding base;32, fixture portal;33, movable clamping plate;34, adjusting screw;35, rubber pressing piece;4, cutting frame;41, cutting portal;42, hydraulic cylinder;43, cutter holder;44, cutting knife;5, cloth flattening mechanism;51, stand column;52, pressing plate;53, rotating shaft;54, end piece;55, torsional spring. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiment of the application is used to solve the problems in the above background art, and the general idea is as follows:

[0024] For example Figure 1As shown, the embodiment provides a cutting device for fiber flannel production, which comprises a base plate 1, a guide rod 12 and a feeding rack plate 11 arranged at the front and rear ends of the base plate 1 respectively, a cloth end clamp 3 arranged on the guide rod 12 in a sliding manner, used for clamping and pulling the cloth end, the length of the cutting can be adjusted by sliding on the guide rod 12 to meet different needs, a distance limiting mechanism 2 arranged on the guide rod 12 in a sliding manner and located at the front side of the cloth end clamp 3, used for limiting the maximum stroke of the cloth end clamp 3, when it is needed to cut the cloth of a specific size, slide the distance limiting mechanism 2 to the specified position, at this time, the maximum distance of the cloth end clamp 3 sliding is limited, that is, the cloth end clamp 3 cannot continue to move forward after it contacts with the distance limiting mechanism 2, and at this time, the cut cloth is the cloth length corresponding to the position of the distance limiting mechanism 2, a cutting frame 4 used for cutting the cloth on the feeding rack plate 11, and a cloth flattening mechanism 5 used for flattening the cloth when conveying. The above-mentioned mode can efficiently help the workers to complete the cutting work of a fixed length each time, can significantly reduce the size error, and can reduce the working difficulty, and the simple structure will not cause a significant increase in the use cost.

[0025] As shown in the figure, Figure 2 The distance limiting mechanism 2 comprises a baffle 21 which is connected with the guide rod 12 in a sliding manner through two end-fixed connecting sliding cylinders 22, the baffle 21 can block the sliding of the cloth end clamp 3 so that it stops when reaching the specified position, and the connecting sliding cylinders 22 are arranged to facilitate the adjustment of the position of the baffle 21, and a locking bolt 23 is threadedly connected to the connecting sliding cylinder 22, which can fix the position of the connecting sliding cylinder 22 by the friction between the locking bolt 23 and the guide rod 12.

[0026] The guide rod 12 is provided with a through-length locking matching groove 121 on the outer side, and the plane where the groove bottom is located is perpendicular to the arrangement direction of the locking bolt 23. This structure can ensure that the end of the locking bolt 23 has a larger contact area with the groove bottom, thereby generating a larger friction effect and improving the locking effect of the locking bolt 23, and the groove width of the locking matching groove 121 is greater than the outer diameter of the locking bolt 23, which can avoid the wear of the thread caused by the groove wall.

[0027] As shown in the figure, Figure 2 The connecting sliding cylinder 22 is fixedly provided with a bent pointer 24, and the base plate 1 is fixedly provided with a scale bar 25 on which a scale line is drawn, and the end of the bent pointer 24 points to the scale line on the scale bar 25. When the connecting sliding cylinder 22 is slidably connected, the value of the scale line on the scale bar 25 pointed by the bent pointer 24 will change synchronously, which can be used as a basis for workers to more accurately adjust the position of the connecting sliding cylinder 22, that is, more accurately adjust the length of the cutting.

[0028] In order to ensure the accuracy and easy operation of the cutting length adjustment, the scale line on the scale bar 25 is drawn with the cutting frame 4 cutting position as the zero scale, that is, the minimum value of the scale line on the scale bar 25 is a non-zero value, which can make the value corresponding to the scale line be the value of the cut cloth, because the distance from a scale value of the scale line to the cutting position of the cutting frame 4 is the distance from the cloth end clamp 3 to the cutting position.

[0029] As shown in Figure 2 The cloth end clamp 3 comprises a sliding base 31 slidably arranged on the guide rod 12, a clamp door frame 32 is mounted on the sliding base 31, a movable clamp plate 33 is slidably arranged in the clamp door frame 32, an adjusting screw rod 34 is threadedly connected to the clamp door frame 32, the bottom end of the adjusting screw rod 34 is rotatably connected with the movable clamp plate 33, and a rubber pressing piece 35 is fixedly arranged on the upper end surface of the movable clamp plate 33.

[0030] As shown in Figure 3 The cutting frame 4 comprises a cutting door frame 41 arranged on the feeding frame plate 11, a hydraulic cylinder 42 is mounted on the cutting door frame 41, the output shaft end of the hydraulic cylinder 42 penetrates through the cutting door frame 41 and is connected with a cutter holder 43, a cutting knife 44 is detachably mounted on the cutter holder 43, the hydraulic cylinder 42 can drive the cutting knife 44 to move up and down to complete the cutting of the cloth, and the detachable connection between the cutting knife 44 and the cutter holder 43 can facilitate workers to disassemble the cutting knife 44 for maintenance or replacement.

[0031] As shown in Figure 4 The cloth flattening mechanism 5 comprises a stand column 51, a pressing plate 52 is rotatably mounted on the stand column 51 through a rotating shaft 53, the pressing plate 52 can exert pressure on the cloth so that the cloth is straightened after passing through the bottom of the pressing plate 52, thereby avoiding the deviation of the cutting size caused by the wrinkles of the cloth, the end piece 54 is fixedly connected with the end of the rotating shaft 53, and the torsional spring 55 is sleeved on the end of the rotating shaft 53, the two ends of the torsional spring 55 are fixedly connected with the end piece 54 and the stand column 51 respectively, the torsional spring 55 can realize the directional bending moment, so that the pressing plate 52 can exert a larger downward pressure, thereby ensuring the flattening effect

[0032] The use principle and use process of the utility model are as follows:

[0033] The cloth end clamping fixture 3 is used to clamp and fix the cloth end and adjust the length of cutting by sliding on the guide rod 12 to meet different needs. When cutting cloth of a specific size is needed, the distance limiting mechanism 2 is slid to a specified position. At this time, the maximum distance of the cloth end clamping fixture 3 sliding is limited, that is, the cloth end clamping fixture 3 cannot continue to advance after being in contact with the distance limiting mechanism 2, and at this time, the cut cloth is the cloth length corresponding to the position of the distance limiting mechanism 2. This kind of way can efficiently help workers complete the cutting work of a fixed length each time, can significantly reduce the size error, and reduce the working difficulty, and the simple structure also will not cause the use cost to have the significant growth.

[0034] The baffle 21 can block the sliding of the cloth end clamping fixture 3 so that it stops when reaching the specified position, and the connection sliding cylinder 22 is provided to facilitate the adjustment of the position of the baffle 21, and the connection sliding cylinder 22 is threadedly connected with the locking bolt 23, which can fix the position of the connection sliding cylinder 22, and when the connection sliding cylinder 22 is slid, the value of the scale line on the scale bar 25 pointed by the bent pointer 24 will change synchronously, which can be used as a basis for workers to more accurately adjust the position of the connection sliding cylinder 22, that is, more accurately adjust the length of cutting.

[0035] Based on the above-mentioned cutting length adjustment scheme, the scale line on the scale bar 25 is drawn with the cutting position of the cutting frame 4 as the zero scale, that is, the minimum value of the scale line on the scale bar 25 is a non-zero value. This scheme can make the value corresponding to the scale line be the value of the cut cloth, because the distance from a scale value of the scale line to the cutting position of the cutting frame 4 is the distance from the cloth end clamping fixture 3 to the cutting position.

[0036] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the present application, and are not limitations on the embodiments. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to exhaust all the embodiments. The obvious changes or variations derived therefrom are still within the protection scope of the present application.

Claims

1. A cutting device for fiber fleece production, characterized in that, The utility model relates to a cloth cutting device, including: The platform (1) is equipped with guide rod (12) and loading frame plate (11) respectively at both ends; Cloth end clamps (3) are slidably arranged on the guide rod (12) and used to clamp and pull the cloth end; The fixed distance limiting mechanism (2) is slidably arranged on the guide rod (12) and located at the front side of the cloth end clamp (3), which is used to limit the maximum stroke of the cloth end clamp (3); The cutting frame (4) is used to cut the cloth on the loading frame plate (11); The cloth flattening mechanism (5) is used to flatten the cloth during conveying.

2. The cutting device for fiber fleece production according to claim 1, characterized in that: The fixed distance limiting mechanism (2) includes a baffle (21) slidably connected with the guide rod (12) through a fixed-end connecting slide cylinder (22), and a locking bolt (23) is threadedly connected to the connecting slide cylinder (22).

3. The cutting device for fleece production according to claim 2, characterized in that: The guide rod (12) is provided with a locking groove (121) on the outside, the locking groove (121) extends along the length direction of the guide rod (12), the plane of the groove bottom is perpendicular to the arrangement direction of the locking bolt (23), and the groove width of the locking groove (121) is greater than the outer diameter of the locking bolt (23).

4. The cutting device for fiber fleece production according to claim 2, characterized in that: The connecting slide cylinder (22) is fixedly provided with a bent pointer (24), the platform (1) is fixedly provided with a scale bar (25) with scale lines drawn thereon, and the end of the bent pointer (24) points to the scale lines on the scale bar (25).

5. The cutting device for fleece production according to claim 4, characterized in that: The scale lines on the scale bar (25) are drawn with the cutting position of the cutting frame (4) as the zero scale, that is, the minimum value of the scale lines on the scale bar (25) is a non-zero value.

6. The cutting device for fleece production according to claim 1, characterized in that: The cloth end clamp (3) includes a sliding base (31) slidably arranged on the guide rod (12), a clamp gantry (32) mounted on the sliding base (31), a movable clamp plate (33) slidably arranged in the clamp gantry (32), and an adjusting screw (34) threadedly connected to the clamp gantry (32), the bottom end of the adjusting screw (34) is rotatably connected with the movable clamp plate (33), and the upper end surface of the movable clamp plate (33) is fixedly provided with a rubber pressing piece (35).

7. The cutting device for fleece production according to claim 1, characterized in that: The cutting frame (4) includes a cutting gantry (41) erected on the loading frame plate (11), a hydraulic cylinder (42) mounted on the cutting gantry (41), the output shaft end of the hydraulic cylinder (42) penetrates through the cutting gantry (41) and is connected with a knife holder (43), and the cutting knife (44) is detachably mounted on the knife holder (43).

8. The cutting device for fleece production according to claim 1, characterized in that: The cloth flattening mechanism (5) includes a stand (51), a pressing plate (52) rotatably mounted on the stand (51) through a rotating shaft (53), an end piece (54) fixedly connected to the end of the rotating shaft (53), and a torsional spring (55) sleeved on the end of the rotating shaft (53), and the two ends of the torsional spring (55) are fixedly connected with the end piece (54) and the stand (51) respectively.

Citation Information

Patent Citations

  • Cloth shearing machine

    CN219772534U