Carbon powder production cooling system
By combining liquid cooling and fan cooling systems, the problem of low cooling efficiency in existing toner production cooling systems under high temperature or high load conditions has been solved, and the equipment temperature has been reduced rapidly.
Patent Information
- Application Number
- CN202520112011.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing toner production cooling systems are inefficient in terms of natural or fan cooling under high temperature or high load conditions, and cannot quickly reduce equipment temperature.
Liquid cooling is used, and a fan blows cool air onto the toner for rapid cooling. The combination of liquid cooling and fan cooling systems achieves efficient heat dissipation.
It improves the cooling efficiency of toner production equipment under high temperature or high load conditions, ensuring that the equipment temperature drops rapidly.
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Figure CN223678086U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon powder production technical field especially relates to a carbon powder production cooling system. BACKGROUND
[0002] Carbon powder, also known as toner, is a powder-like substance used in laser printers to form images on paper. Carbon powder plays a crucial role in laser printers and is considered the soul of the device. Laser printers use electrostatic and heating technology to firmly attach carbon powder to paper, forming images or text. In addition to its application in the printing field, carbon powder is widely used in industries such as metallurgy, chemical industry, building materials, ink, batteries, and activated carbon manufacturing.
[0003] Existing carbon powder production cooling systems mostly use natural cooling or fans to blow air over the surface of the equipment for cooling. However, this method has limited cooling efficiency in high-temperature or high-load working conditions, which may not be able to rapidly reduce the temperature of the equipment, resulting in low cooling efficiency.
[0004] Therefore, to address the issue of low cooling efficiency in high-temperature or high-load working conditions, a carbon powder production cooling system can be designed. This system uses liquid cooling to absorb heat from the air and then blows cold air towards the carbon powder for rapid cooling, thereby solving the problem of low cooling efficiency in high-temperature or high-load working conditions. SUMMARY
[0005] To address the shortcomings of existing technology, the purpose of the present utility model is to provide a carbon powder production cooling system that aims to solve the technical problem of low cooling efficiency in high-temperature or high-load working conditions. This system uses natural cooling or fans to blow air over the surface of the equipment for cooling.
[0006] The utility model discloses a carbon powder production cooling system, including support frame, mounting frame and tableting assembly, support frame one side is provided with conveying device, support frame one side is provided with air -cooling shower nozzle, support frame upper end is provided with tableting assembly, support frame one side is provided with compression roller assembly, support frame upper end is provided with mounting frame, support frame one side is provided with liquid storage tank, liquid storage tank one side is provided with liquid suction pipe, liquid suction pipe one side is provided with pump body, pump body one side is provided with first delivery pipe, first delivery pipe one side is provided with circulation pipe, and circulation pipe is located mounting frame upper end, and circulation pipe one side is provided with second delivery pipe, and second delivery pipe one side is provided with cooler, and the one end of cooler is fixedly connected with liquid storage tank, and the inboard of mounting frame is provided with fixed frame, and the upper end of fixed frame is provided with first motor, and first motor output is provided with first rotating shaft, and first rotating shaft outside is provided with first fan blade, and first rotating shaft outside is provided with first pulley, and first pulley outside is provided with transmission belt inboard is provided with second pulley, and second pulley inboard is provided with second rotating shaft, and second rotating shaft outside is provided with second fan blade.
[0007] As preferred, the air-cooling shower nozzle is provided with two groups, and the two groups of air-cooling shower nozzles are symmetrically arranged on both sides of the conveying device.
[0008] As preferred, the fixed frame and the second rotating shaft are provided with grooves at corresponding positions, and the second rotating shaft is rotatably connected in the groove of the fixed frame.
[0009] As preferred, the compression roller assembly comprises a fixed plate, the upper end of the support frame is provided with the fixed plate, the inboard of the fixed plate is provided with a bolt, the outside of the bolt is rotatably connected with a sliding block, the upper end of the fixed plate is provided with a guide column, and the inboard of the sliding block is rotatably connected with a rotating roller.
[0010] As preferred, the guide column and the sliding block are provided with grooves at corresponding positions, and the sliding block is slidably connected in the groove of the guide column.
[0011] As preferred, the tableting assembly comprises a support plate, the upper end of the support frame is provided with the support plate, one side of the support plate is provided with a second motor, the output end of the second motor is provided with a first tableting roller, the outside of the first tableting roller is provided with a first gear, one side of the first gear is provided with a second gear, the second gear is engaged with the first gear, the inboard of the second gear is provided with a second tableting roller, the inboard of the support frame is provided with a threaded rod, the outside of the threaded rod is provided with a first nut, the outside of the threaded rod is provided with a second nut, and a baffle is arranged between the first nut and the second nut.
[0012] As preferred, the support plate and the second tableting roller are provided with grooves at corresponding positions, and the second tableting roller is rotatably connected in the groove of the support plate.
[0013] As preferred, the baffle and the threaded rod are provided with grooves at corresponding positions, and the baffle is movably connected outside the threaded rod.
[0014] The utility model discloses a carbon powder production cooling system, including support frame, mounting frame and tableting assembly, support frame one side is provided with conveying device, support frame one side is provided with air -cooling shower nozzle, support frame upper end is provided with tableting assembly, support frame one side is provided with compression roller assembly, support frame upper end is provided with mounting frame, support frame one side is provided with liquid storage tank, liquid storage tank one side is provided with liquid suction pipe, liquid suction pipe one side is provided with pump body, pump body one side is provided with first delivery pipe, first delivery pipe one side is provided with circulation pipe, and circulation pipe is located mounting frame upper end, and circulation pipe one side is provided with second delivery pipe, and second delivery pipe one side is provided with cooler, and the one end of cooler is fixedly connected with liquid storage tank, and the inboard of mounting frame is provided with fixed frame, and the upper end of fixed frame is provided with first motor, and first motor output is provided with first rotating shaft, and first rotating shaft outside is provided with first fan blade, and first rotating shaft outside is provided with first pulley, and first pulley outside is provided with transmission belt inboard is provided with second pulley, and second pulley inboard is provided with second rotating shaft, and second rotating shaft outside is provided with second fan blade.
[0015] Compared with a traditional carbon powder production cooling system, most of which adopt natural cooling or fan to blow air through the surface of the equipment for cooling, the heat dissipation efficiency of this method is limited in high temperature or high load working conditions, and the equipment temperature may not be rapidly reduced, and the cooling efficiency is low, and the device solves the problem of low cooling efficiency by the way of liquid cooling, absorbs the heat in the air, and blows the cold air to the carbon powder for rapid cooling, thereby solving the problem of low cooling efficiency of most natural cooling or fan to blow air through the surface of the equipment for cooling, which is limited in high temperature or high load working conditions, and the equipment temperature may not be rapidly reduced, and the cooling efficiency is low. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A three-dimensional structure schematic view of a carbon powder production cooling system is shown.
[0017] Figure 2 A cooling assembly cross-sectional structure schematic view of a carbon powder production cooling system is shown.
[0018] Figure 3 A circulating pipe cross-sectional structure schematic view of a carbon powder production cooling system is shown.
[0019] Figure 4 A fan blade cross-sectional structure schematic view of a carbon powder production cooling system is shown.
[0020] Figure 5 A compression roller assembly cross-sectional structure schematic view of a carbon powder production cooling system is shown.
[0021] Figure 6 A tablet compression assembly cross-sectional structure schematic view of a carbon powder production cooling system is shown.
[0022] Explanation of reference signs: 1, support frame; 2, conveying device; 3, air cooling nozzle; 401, mounting frame; 402, liquid storage tank; 403, liquid suction pipe; 404, pump body; 405, first conveying pipe; 406, circulating pipe; 407, second conveying pipe; 408, cooler; 409, fixing frame; 410, first motor; 411, first rotating shaft; 412, first fan blade; 413, first pulley; 414, transmission belt; 415, second pulley; 416, second rotating shaft; 417, second fan blade; 501, fixed plate; 502, bolt; 503, sliding block; 504, guide column; 505, rotating roller; 601, support plate; 602, second motor; 603, first tablet compression roller; 604, first gear; 605, second gear; 606, second tablet compression roller; 607, threaded rod; 608, first nut; 609, second nut; 610, baffle. DETAILED DESCRIPTION
[0023] The utility model will be further explained in connection with the drawings and examples.
[0024] Please refer to Figure 1 - Figure 6The utility model provides an embodiment: a carbon powder production cooling system, including support frame 1, mounting frame 401 and tabletting assembly, support frame 1 one side is provided with conveying device 2, support frame 1 one side is provided with air cooling spray head 3, support frame 1 upper end is provided with tabletting assembly, support frame 1 one side is provided with compression roller assembly, support frame 1 upper end is provided with mounting frame 401, support frame 1 one side is provided with liquid storage tank 402, liquid storage tank 402 one side is provided with liquid pump 403, liquid pump 403 one side is provided with pump body 404, pump body 404 one side is provided with first delivery pipe 405, first delivery pipe 405 one side is provided with circulating pipe 406, and circulating pipe 406 is located mounting frame 401 upper end, and circulating pipe 406 one side is provided with second delivery pipe 407, and second delivery pipe 407 one side is provided with cooler 408, and cooler 408 one end is fixedly connected with liquid storage tank 402, and the inboard of mounting frame 401 is provided with fixed frame 409, and fixed frame 409 upper end is provided with first motor 410, and first motor 410 output is provided with first rotating shaft 411, and first rotating shaft 411 outside is provided with first fan blade 412, and first rotating shaft 411 outside is provided with first pulley 413, and first pulley 413 outside is provided with transmission belt 414, and transmission belt 414 inboard is provided with second pulley 415, and second pulley 415 inboard is provided with second rotating shaft 416, and second rotating shaft 416 outside is provided with second fan blade 417, air cooling spray head 3 is provided with two groups, and two groups air cooling spray head 3 are symmetrically set up in conveying device 2 both sides, and through being provided with two groups air cooling spray head 3, carbon powder is cooled first, and the corresponding position of fixed frame 409 and second rotating shaft 416 is provided with groove, and second rotating shaft 416 is rotatably connected in the inside of fixed frame 409 groove, and through the corresponding position of fixed frame 409 and second rotating shaft 416 is provided with groove, so that second rotating shaft 416 rotates in the inside of groove and plays the limiting effect, starts pump body 404, and pump body 404 draws out the coolant in liquid storage tank 402 through liquid pump 403, then is sent to circulating pipe 406 through first delivery pipe 405, then air is cooled through circulating pipe 406, then enters cooler 408 through second delivery pipe 407 and is cooled, finally is circulated back to liquid storage tank 402, starts first motor 410, and first motor 410 drives first rotating shaft 411 to rotate, and first rotating shaft 411 drives first fan blade 412 to rotate, and first rotating shaft 411 drives first pulley 413 to rotate, and first pulley 413 drives transmission belt 414 to rotate, and transmission belt 414 drives second pulley 415 to rotate, and second pulley 415 drives second rotating shaft 416 to rotate, and second rotating shaft 416 drives second fan blade 417 to rotate, so that first fan blade 412 and second fan blade 417 rotate simultaneously, and cold air is blown to carbon powder through fan and is rapidly cooled.
[0025] Please refer to Figure 5In the embodiment, the pressure roller assembly comprises a fixed plate 501, the upper end of the support frame 1 is provided with the fixed plate 501, the inner side of the fixed plate 501 is provided with a bolt 502, the outer side of the bolt 502 is rotatably connected with a sliding block 503, the upper end of the fixed plate 501 is provided with a guide column 504, the inner side of the sliding block 503 is rotatably connected with a rotating roller 505, the rotating roller 505 is arranged to roll and press the carbon powder, so that the surface of the carbon powder is flat, the corresponding positions of the guide column 504 and the sliding block 503 are provided with grooves, the sliding block 503 is slidably connected in the groove of the guide column 504, and the corresponding positions of the guide column 504 and the sliding block 503 are provided with grooves, so that the sliding block 503 is limited when sliding in the groove.
[0026] Please refer to Figure 6 In the embodiment, the tablet pressing assembly comprises a support plate 601, the upper end of the support frame 1 is provided with the support plate 601, one side of the support plate 601 is provided with a second motor 602, the output end of the second motor 602 is provided with a first tablet pressing roller 603, the outer side of the first tablet pressing roller 603 is provided with a first gear 604, one side of the first gear 604 is provided with a second gear 605, the second gear 605 is engaged with the first gear 604, the inner side of the second gear 605 is provided with a second tablet pressing roller 606, the inner side of the support frame 1 is provided with a threaded rod 607, the outer side of the threaded rod 607 is provided with a first nut 608, the outer side of the threaded rod 607 is provided with a second nut 609, the first nut 608 and the second nut 609 are provided with a baffle 610, the first tablet pressing roller 603 and the second tablet pressing roller 606 are arranged to press the carbon powder, so that the stability and application performance are improved, the corresponding positions of the support plate 601 and the second tablet pressing roller 606 are provided with grooves, the second tablet pressing roller 606 is rotatably connected in the groove of the support plate 601, the corresponding positions of the support plate 601 and the second tablet pressing roller 606 are provided with grooves, so that the second tablet pressing roller 606 is limited when rotating in the groove, the corresponding positions of the baffle 610 and the threaded rod 607 are provided with grooves, the baffle 610 is movably connected outside the threaded rod 607, the corresponding positions of the baffle 610 and the threaded rod 607 are provided with grooves, so that the baffle 610 is limited when moving outside the threaded rod 607.
[0027] When working, the carbon powder is extruded by the extruder, the second motor 602 is started, the second motor 602 drives the first pressing roller 603 to rotate, the first pressing roller 603 drives the first gear 604 to rotate, the first gear 604 drives the second gear 605 to rotate, the second gear 605 drives the second pressing roller 606 to rotate, the extruded carbon powder is pressed, the distance between the baffle 610 can be adjusted by rotating the first nut 608 and the second nut 609, so that the distance of the carbon powder pressing is adjusted, the carbon powder tablet is transported by the conveying device 2, and the carbon powder tablet is flattened by rotating the roller 505, the air pump is started, the carbon powder tablet is cooled by air blowing of the air cooling nozzle 3, the pump body 404 is started, the pump body 404 draws the cooling liquid in the liquid storage tank 402 through the liquid suction pipe 403, and then the cooling liquid is transported into the circulating pipe 406 through the first conveying pipe 405, the air is cooled through the circulating pipe 406, then the air is cooled through the second conveying pipe 407 into the cooler 408, and finally the air is circulated back into the liquid storage tank 402, the first motor 410 is started, the first motor 410 drives the first rotating shaft 411 to rotate, the first rotating shaft 411 drives the first fan blade 412 to rotate, the first rotating shaft 411 drives the first pulley 413 to rotate, the first pulley 413 drives the transmission belt 414 to rotate, the transmission belt 414 drives the second pulley 415 to rotate, the second pulley 415 drives the second rotating shaft 416 to rotate, the second rotating shaft 416 drives the second fan blade 417 to rotate, so that the first fan blade 412 and the second fan blade 417 rotate at the same time, and the cold air is blown to the carbon powder by the fan for rapid cooling.
[0028] Through the above steps, the pump body 404 is started, the pump body 404 draws the cooling liquid in the liquid storage tank 402 through the liquid suction pipe 403, and then the cooling liquid is transported into the circulating pipe 406 through the first conveying pipe 405, the air is cooled through the circulating pipe 406, then the air is cooled through the second conveying pipe 407 into the cooler 408, and finally the air is circulated back into the liquid storage tank 402, the first motor 410 is started, the first motor 410 drives the first rotating shaft 411 to rotate, the first rotating shaft 411 drives the first fan blade 412 to rotate, the first rotating shaft 411 drives the first pulley 413 to rotate, the first pulley 413 drives the transmission belt 414 to rotate, the transmission belt 414 drives the second pulley 415 to rotate, the second pulley 415 drives the second rotating shaft 416 to rotate, the second rotating shaft 416 drives the second fan blade 417 to rotate, so that the first fan blade 412 and the second fan blade 417 rotate at the same time, and the cold air is blown to the carbon powder by the fan for rapid cooling.
[0029] The embodiments of the utility model are described in detail above combined with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of the person skilled in the art without departing from the purpose of the utility model.
Claims
1. A carbon powder production cooling system comprising a support frame (1); characterized in that: It also includes the mounting frame (401) and the tabletting assembly; the support frame (1) is provided with the conveying device (2) on one side, the support frame (1) is provided with the air cooling nozzle (3) on one side, the support frame (1) is provided with the tabletting assembly on the upper end, the support frame (1) is provided with the compression roller assembly on one side, the support frame (1) is provided with the mounting frame (401) on the upper end, the support frame (1) is provided with the liquid storage tank (402) on one side, the liquid storage tank (402) is provided with the liquid suction pipe (403) on one side, the liquid suction pipe (403) is provided with the pump body (404) on one side, the pump body (404) is provided with the first conveying pipe (405) on one side, the first conveying pipe (405) is provided with the circulating pipe (406) on one side, the circulating pipe (406) is located on the upper end of the mounting frame (401), the circulating pipe (406) is provided with the second conveying pipe (407) on one side, the second conveying pipe (407) is provided with the cooler (408) on one side, one end of the cooler (408) is fixedly connected with the liquid storage tank (402), the mounting frame (401) is provided with the fixed frame (409) on the inner side, the fixed frame (409) is provided with the first motor (410) on the upper end, the first motor (410) is provided with the first rotating shaft (411) on the output end, the first rotating shaft (411) is provided with the first fan blade (412) on the outer side, the first rotating shaft (411) is provided with the first pulley (413) on the outer side, the first pulley (413) is provided with the transmission belt (414) on the inner side, the transmission belt (414) is provided with the second pulley (415) on the inner side, the second pulley (415) is provided with the second rotating shaft (416) on the inner side, the second rotating shaft (416) is provided with the second fan blade (417) on the outer side.
2. A carbon powder production cooling system according to claim 1, characterized in that: The air cooling nozzle (3) is provided with two groups, and the two groups of air cooling nozzles (3) are symmetrically arranged on both sides of the conveying device (2).
3. A carbon powder production cooling system according to claim 1, wherein: The fixed frame (409) and the second rotating shaft (416) are provided with grooves at corresponding positions.
4. A carbon powder production cooling system according to claim 1, wherein: The compression roller assembly comprises a fixed plate (501), the support frame (1) is provided with the fixed plate (501) on the upper end, the fixed plate (501) is provided with the bolt (502) on the inner side, the bolt (502) is rotatably connected with the sliding block (503) on the outer side, the fixed plate (501) is provided with the guide column (504) on the upper end, and the sliding block (503) is rotatably connected with the rotating roller (505) on the inner side.
5. A carbon powder production cooling system according to claim 4, wherein: The guide column (504) and the sliding block (503) are provided with grooves at corresponding positions, and the sliding block (503) is slidably connected in the groove of the guide column (504).
6. A carbon powder production cooling system according to claim 1, wherein: The tabletting assembly comprises a support plate (601), the support frame (1) is provided with the support plate (601) at the upper end, one side of the support plate (601) is provided with a second motor (602), the output end of the second motor (602) is provided with a first tabletting roller (603), the outer side of the first tabletting roller (603) is provided with a first gear (604), one side of the first gear (604) is provided with a second gear (605), the second gear (605) is engaged with the first gear (604), the inner side of the second gear (605) is provided with a second tabletting roller (606), the inner side of the support frame (1) is provided with a threaded rod (607), the outer side of the threaded rod (607) is provided with a first nut (608), the outer side of the threaded rod (607) is provided with a second nut (609), and the first nut (608) and the second nut (609) are provided with a baffle (610) therebetween.
7. A carbon powder production cooling system according to claim 6, wherein: Corresponding positions of the support plate (601) and the second tabletting roller (606) are provided with grooves, and the second tabletting roller (606) is rotatably connected in the grooves of the support plate (601).
8. A carbon powder production cooling system according to claim 6, wherein: Corresponding positions of the baffle (610) and the threaded rod (607) are provided with grooves, and the baffle (610) is movably connected outside the threaded rod (607).