Sleeve concentricity and run-out detection mechanism
By designing a sleeve concentricity and runout detection mechanism, a cylinder-driven lever gauge is used to automatically contact the sleeve surface, and a servo rotary motor is combined to achieve automated detection. This solves the problem of low detection efficiency in existing technologies and realizes efficient and accurate sleeve concentricity and runout detection.
Patent Information
- Application Number
- CN202520200934.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-08
AI Technical Summary
Existing technologies for detecting sleeve concentricity and runout suffer from problems such as being time-consuming, labor-intensive, inconvenient to adjust, and prone to human error. In particular, the lever wire gauge detection method requires manual adjustment and relies on a dedicated platform, resulting in low detection efficiency.
A sleeve concentricity and runout detection mechanism was designed, including a positioning device, a rotating device, and a detection device. The mechanism uses a cylinder to drive a lever gauge to automatically contact the sleeve surface, and combines a servo rotary motor to achieve automated detection. The data is transmitted to a host computer via RS232 for real-time judgment.
It improves detection efficiency and accuracy, reduces human error, enables rapid and automated multi-point detection, significantly enhances data real-time performance and reliability, and facilitates subsequent management.
Smart Images

Figure CN223678406U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial detection technical field especially is a sleeve concentricity and jump detection mechanism. BACKGROUND
[0002] In the technical field of hydraulic, pneumatic etc., rely on the reciprocating motion of the shaft in the sleeve component, the volume of the sealed working cavity changes to realize fluid suction and pressure, therefore, the precision requirement of the shaft and sleeve component is extremely key, usually sleeve needs to detect concentricity and runout when processing. Currently commonly adopt lever wire gauge detection, such mode has at least one problem:
[0003] Runout detection needs to install the wire gauge seat of lever wire gauge, and needs to adjust the position of corresponding gauge head, makes it and workpiece contact, can carry out detection, has the defects of time -consuming and labor -intensive, adjustment is not good;
[0004] In order to improve detection precision, need to install wire gauge frame on special workbench detection, next time uses, and needs to install again, therefore, there is the defect of inconvenient change type;
[0005] When detecting workpiece, need to rotate workpiece manually, because manual rotation, therefore, there is human accidental error. SUMMARY
[0006] Therefore, the utility model provides a sleeve concentricity and runout detection mechanism, improves sleeve concentricity and runout detection efficiency.
[0007] To solve the above technical problem, the utility model provides a sleeve concentricity and runout detection mechanism, the sleeve includes at least one ring groove on the outer circle thereof, and the detection mechanism comprises a work platform and the following devices arranged on the work platform:
[0008] A positioning device for positioning the sleeve;
[0009] A rotating device connected to the positioning device for driving the sleeve on the positioning device to rotate along the central axis thereof;
[0010] A first detection device comprising a first radial driving device arranged on one radial side of the sleeve, a first detection gauge connected to the driving end of the first radial driving device, and an adjusting device for adjusting the radial distance between the driving device and the sleeve, wherein the first detection gauge can contact the ring groove;
[0011] A second detection device comprising a second radial driving device arranged on one radial side of the sleeve, an axial driving device connected to the driving end of the second radial driving device, and a second detection gauge connected to the driving end of the axial driving device, wherein the second detection gauge can contact the top plane of the sleeve.
[0012] In one embodiment of the utility model, the positioning device includes a positioning table and a positioning shaft mounted on the positioning table, the positioning shaft can be inserted into the center hole of the sleeve, and the bottom end of the sleeve is in contact with the positioning table.
[0013] In one embodiment of the utility model, the rotating device includes a rotating motor mounted on the working platform, and a rotating table connected to the driving end of the rotating motor, and the positioning table is connected to the rotating table.
[0014] In one embodiment of the utility model, the first radial drive device includes a support seat, a sliding seat slidingly connected to the support seat, a first sliding table cylinder connected to the sliding seat, and a first sliding table connected to the first sliding table cylinder, and the adjusting device includes an adjusting seat, a screw rod mounted on the adjusting seat and connected to the sliding seat by a thread.
[0015] In one embodiment of the utility model, a first detection seat is mounted on the first sliding table, a first support rod is mounted on the first detection seat, and a first clamp seat connected to the first detection table and adjusting the height position of the first detection table is mounted on the first support rod.
[0016] In one embodiment of the utility model, the first sliding table cylinder is provided with a first limiting rod capable of telescopic adjustment, the first limiting rod can be abutted when the first sliding table is retracted, a limiting seat is arranged on one side of the first sliding table in the extending direction, and the limiting seat is provided with a second limiting rod capable of abutting against the first detection seat and capable of telescopic adjustment.
[0017] In one embodiment of the utility model, the second radial drive device includes a second sliding table cylinder and a second sliding table connected to the second sliding table cylinder.
[0018] In one embodiment of the utility model, the axial drive device includes a column connected to the second sliding table, a third sliding table cylinder mounted on the column, and a third sliding table connected to the third sliding table cylinder.
[0019] In one embodiment of the utility model, a second detection seat is mounted on the third sliding table, a second support rod is mounted on the second detection seat, and a second clamp seat connected to the second detection table and adjusting the horizontal position of the second detection table is mounted on the second support rod.
[0020] In one embodiment of the utility model, the first detection table and the second detection table are Mal-lever tables.
[0021] The above technical solution of the utility model has the following advantages compared with the prior art:
[0022] The sleeve concentricity and runout detection mechanism is compact in layout, high in integration, reduces tool switching time, and improves test efficiency. Different circle grooves on the sleeve outer circle can be measured for runout, and the runout accuracy can be controlled between 0 and 0.06 mm; at the same time, up to three runout error detections can be completed at one time. Compared with the traditional method of detecting only one runout and relying on a special horizontal platform, the mechanism greatly improves the detection efficiency and shortens the debugging and measurement time.
[0023] The detection mechanism can automatically push the gauge head against the surface or top surface of the sleeve circle groove to be detected by using a cylinder (such as a first sliding table cylinder, a second sliding table cylinder, a third sliding table cylinder, etc.) to drive the lever gauge, thereby improving the detection speed and measurement repeatability. The traditional detection method is to manually move the gauge head to the surface of the measured part, which is time-consuming and laborious and prone to errors. In the utility model, the pushing action of the cylinder ensures that the lever gauge can quickly and stably contact the measurement surface, reducing human factor interference.
[0024] The detection mechanism adopts a servo rotary motor and a rotary platform, which can rotate a specified number of circles according to the detection requirements, conveniently realize detection of different parts or different numbers of circle grooves of the workpiece, and further improve the versatility and flexibility of the mechanism by replacing the positioning shaft in the positioning device to adapt to the sleeve detection requirements of different inner hole diameters.
[0025] The detection mechanism can automatically transmit the detection data to an industrial computer or an upper computer through RS232 or a corresponding communication mode. After receiving the real-time maximum runout value, the upper computer can automatically determine (OK / NOK) and store the detection data. Compared with the traditional manual reading and recording method, the real-time and reliability of the data are significantly improved, which is convenient for subsequent data analysis, tracing and management. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to make the content of the utility model more easily understood clearly, the utility model will be further described in detail in combination with the drawings according to the specific embodiments of the utility model.
[0027] Figure 1 It is a whole structure schematic view of the sleeve concentricity and runout detection mechanism of the utility model.
[0028] Figure 2 It is a structure schematic view of the sleeve of the utility model.
[0029] Figure 3 It is a sectional structure schematic view of the sleeve of the utility model.
[0030] Figure 4 is a structural schematic view of the rotating device of the utility model.
[0031] Figure 5 is a structural schematic view of one side of the first detection device of the utility model.
[0032] Figure 6 is a structural schematic view of the other side of the first detection device of the utility model.
[0033] Figure 7 is a structural schematic view of the second detection device of the utility model.
[0034] Explanation of the reference signs in the attached drawings of the specification:
[0035] 1, positioning device; 11, positioning table; 12, positioning shaft;
[0036] 2, rotating device; 21, rotating motor; 22, rotating table;
[0037] 3, first detection device; 31, first radial drive device; 311, support seat; 312, sliding seat; 313, first sliding table cylinder; 314, first sliding table; 315, first limit rod; 32, first detection table; 33, adjusting device; 331, adjusting seat; 332, screw rod; 34, first detection seat; 35, first support rod; 36, first clamping seat; 37, limit seat; 38, second limit rod;
[0038] 4, second detection device; 41, second radial drive device; 411, second sliding table cylinder; 412, second sliding table; 42, axial drive device; 421, stand column; 422, third sliding table cylinder; 423, third sliding table; 43, second detection table; 44, second detection seat; 45, second support rod; 46, second clamping seat;
[0039] 5, sleeve; 51, circle groove; 52, top plane. DETAILED DESCRIPTION
[0040] The utility model will be further explained in combination with the drawings and specific embodiments, so that the person skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model.
[0041] In the utility model, if the direction (up, down, left, right, front and back) is described, it is only for the convenience of describing the technical scheme of the utility model, and is not indicative or suggestive of the technical features indicated must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as the limitation of the utility model.
[0042] In the utility model, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and "greater than", "less than", "exceed" and the like are understood as not including the number; "above", "below", "within" and the like are understood as including the number. In the description of the utility model, if "first" and "second" are described, they are only used for distinguishing technical features for the purpose, and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0043] In the utility model, unless otherwise explicitly limited, the words such as "arrangement", "installation", "connection" should be understood in a broad sense, for example, can be directly connected, can also be indirectly connected through an intermediate medium, can be fixedly connected, can also be detachably connected, can also be integrally formed, can be mechanically connected, can also be electrically connected or can communicate with each other, can be the communication or interaction relationship between two elements inside two elements. The skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.
[0044] Referring to Figure 1 The sleeve concentricity and runout detection mechanism of the embodiment comprises at least one ring groove 51 arranged on the outer circle of the sleeve 5.
[0045] The detection mechanism comprises a work platform and the following devices arranged on the work platform:
[0046] The positioning device 1 is used for positioning the sleeve 5;
[0047] The rotating device 2 is connected with the positioning device 1 and is used for driving the sleeve 5 on the positioning device 1 to rotate along the central axis thereof;
[0048] The first detection device 3 comprises a first radial driving device 31 arranged on one radial side of the sleeve 5, a first detection table 32 connected with the driving end of the first radial driving device 31 and an adjusting device 33 used for adjusting the radial distance between the driving device and the sleeve 5, and the first detection table 32 can contact the ring groove 51;
[0049] The second detection device 4 comprises a second radial driving device 41 arranged on one radial side of the sleeve 5, an axial driving device 42 connected with the driving end of the second radial driving device 41 and a second detection table 43 connected with the driving end of the axial driving device 42, and the second detection table 43 can contact the top plane 52 of the sleeve 5.
[0050] In the embodiment, referring to Figure 2 , Figure 3As shown, the run-out size of the two circle grooves 51 and the run-out size of the top surface are detected based on the center hole of the sleeve 5. Therefore, two first detection devices 3 are needed. Through the above arrangement, the run-out of different circle grooves 51 on the outer circle of the sleeve 5 can be measured, and the detection efficiency is greatly improved. The detection mechanism can conveniently detect the run-out and concentricity tolerance of the sleeve 5.
[0051] In one embodiment, the positioning device 1 comprises a positioning table 11 and a positioning shaft 12 mounted on the positioning table 11, which can be inserted into the center hole of the sleeve 5, and the bottom end of the sleeve 5 is in contact with the positioning table 11. By using a servo rotary motor 21 and a rotary platform, the specified number of rotations can be rotated according to the detection requirements, and the detection of different parts or different numbers of circle grooves 51 of the workpiece can be conveniently realized. In addition, by replacing the positioning shaft 12 in the positioning device 1, the detection requirements of the sleeve 5 with different inner hole diameters can be met.
[0052] In one embodiment, referring to Figure 4 As shown, the rotating device 2 comprises a rotary motor 21 mounted on the workbench, a rotary table 22 connected to the driving end of the rotary motor 21, and the positioning table 11 is connected to the rotary table 22.
[0053] The first radial driving device 31 comprises a support seat 311, a sliding seat 312 slidingly connected to the support seat 311, a first sliding table cylinder 313 connected to the sliding seat 312, and a first sliding table 314 connected to the first sliding table cylinder 313. The adjusting device 33 comprises an adjusting seat 331, a screw rod 332 mounted on the adjusting seat 331 and threadedly connected to the sliding seat 312.
[0054] Specifically, referring to Figure 5 As shown, the first sliding table 314 is provided with a first detection seat 34, the first detection seat 34 is provided with a first supporting rod 35, and the first supporting rod 35 is provided with a first clamping seat 36 connected to the first detection surface 32 and adjusting the height position of the first detection surface 32.
[0055] Specifically, referring to Figure 6 As shown, the first sliding table cylinder 313 is provided with a first limiting rod 315 which can be adjusted in extension and retraction, and the first sliding table 314 can abut against the first limiting rod 315 when sliding in the retraction direction. A limiting seat 37 is arranged on one side of the extension direction of the first sliding table 314, and the limiting seat 37 is provided with a second limiting rod 38 which can abut against the first detection seat and can be adjusted in extension and retraction.
[0056] By setting the limiting rod or limiting seat 37, fine adjustment in the retracting or extending direction is realized. In this way, when different sizes or different types of sleeves 5 are replaced, only a small amount of fine adjustment is needed to quickly enter the detection state, improving versatility.
[0057] In one embodiment, referring to Figure 7 The second radial drive device 41 includes a second sliding table cylinder 411 and a second sliding table 412 connected to the second sliding table cylinder 411.
[0058] In one embodiment, the axial drive device 42 includes a column 421 connected to the second sliding table 412, a third sliding table cylinder 422 mounted on the column 421, and a third sliding table 423 connected to the third sliding table cylinder 422.
[0059] In one embodiment, the third sliding table 423 is mounted with a second detection seat 44, the second detection seat 44 is mounted with a second support rod 45, and the second support rod 45 is mounted with a second clamp seat 46 connected to the second detection table 43 and adjusting the horizontal position of the second detection table 43.
[0060] In one embodiment, the first detection table 32 and the second detection table 43 are Mal lever tables.
[0061] By using the first sliding table cylinder 313, the second sliding table cylinder 411, and the third sliding table cylinder 422 to drive the lever table, the table head can be automatically pressed against the surface or top surface of the sleeve 5 groove 51 to be detected, improving detection speed and measurement repeatability.
[0062] In addition, the mechanism can automatically transmit detection data to an industrial computer or host computer through RS232 or corresponding communication methods. After receiving the real-time maximum runout value, the host computer can automatically determine (OK / NOK) and store the detection data, facilitating subsequent data analysis, traceability, and management.
[0063] During operation, the operator first selects or inputs the product specifications or models (such as the diameters, lengths, and number of grooves 51 of different sleeves 5) that need to be detected on the industrial computer or host computer interface.
[0064] Manually install the sleeve 5 on the positioning device 1 (positioning shaft 12), ensuring that the bottom of the sleeve 5 tightly fits the positioning table 11, and the center hole is coaxially aligned with the positioning shaft 12. If the inner diameter of the sleeve 5 changes, the corresponding positioning shaft 12 can be replaced according to the requirements to adapt to different models of products.
[0065] After pressing the start button, the cylinders on the left and right (or multiple sides) runout detection devices start to work.
[0066] The first detection device 3 and the second detection device 4 move the lever table in the radial direction or the axial direction according to the set stroke, so that the table head is in contact with the groove 51 or the top plane 52. At this time, the real-time data of the runout is collected when the lever table rotates with the workpiece.
[0067] The rotary motor 21 drives the rotary platform to rotate the positioning table 11 and the sleeve 5 around the center axis. The sleeve 5 can be accurately rotated according to the number of revolutions or the angle set by the program, so as to ensure that the runout value can be collected comprehensively and completely during the measurement process.
[0068] The real-time data measured by the lever table is sent to the host computer through RS232 or other communication methods for data analysis. When the predetermined number of revolutions or the sampling times are reached, the rotary platform stops.
[0069] The host computer processes the collected continuous data to obtain the maximum value (or coaxial tolerance) of the runout value of the sleeve 5.
[0070] The detection result (OK or NOK) is determined according to the tolerance range set in advance. At the same time, the result and the original measurement data are stored in the database together for subsequent statistical analysis or quality traceability.
[0071] After the detection is completed, each cylinder and the slide table are automatically reset, and the lever table returns to the initial position, so as to detect the next product.
[0072] The operator manually removes the detected sleeve 5, and the detection process ends.
[0073] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the examples, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application. They should be included in the scope of the claims of the present application.
Claims
1. A sleeve concentricity and runout detection mechanism, the sleeve (5) comprising at least one ring groove (51) provided on its outer circle, characterized in that, The detection mechanism comprises a working platform and a detection device arranged on the working platform: A positioning device (1) is arranged for positioning the sleeve (5); A rotating device (2) is connected with the positioning device (1) and is arranged for driving the sleeve (5) on the positioning device (1) to rotate along the central axis thereof; A first detection device (3) comprises a first radial driving device (31) arranged on one side of the sleeve (5) in the radial direction, a first detection surface (32) connected with the driving end of the first radial driving device (31), and an adjusting device (33) arranged for adjusting the radial distance between the driving device and the sleeve (5), wherein the first detection surface (32) is capable of contacting the groove (51); A second detection device (4) comprises a second radial driving device (41) arranged on one side of the sleeve (5) in the radial direction, an axial driving device (42) connected with the driving end of the second radial driving device (41), and a second detection surface (43) connected with the driving end of the axial driving device (42), wherein the second detection surface (43) is capable of contacting the top surface (52) of the sleeve (5).
2. A sleeve concentricity and runout detection mechanism as defined in claim 1, wherein, The positioning device (1) comprises a positioning table (11) and a positioning shaft (12) mounted on the positioning table (11), wherein the positioning shaft (12) is capable of being inserted into the central hole of the sleeve (5), and the bottom end of the sleeve (5) is in contact with the positioning table (11).
3. A sleeve concentricity and runout detection mechanism as defined in claim 2, wherein, The rotating device (2) comprises a rotating motor (21) mounted on the working platform, and a rotating table (22) connected with the driving end of the rotating motor (21), wherein the positioning table (11) is connected with the rotating table (22).
4. A sleeve concentricity and runout detection mechanism as defined in claim 1, wherein, The first radial driving device (31) comprises a support seat (311), a sliding seat (312) slidably connected with the support seat (311), a first sliding table cylinder (313) connected with the sliding seat (312), and a first sliding table (314) connected with the first sliding table cylinder (313), wherein the adjusting device (33) comprises an adjusting seat (331) and a screw rod (332) mounted on the adjusting seat (331) and threadedly connected with the sliding seat (312).
5. A sleeve concentricity and runout detection mechanism as defined in claim 4, wherein, The first sliding table (314) is provided with a first detection seat (34), the first detection seat (34) is provided with a first support rod (35), and the first support rod (35) is provided with a first clamping seat (36) connected with the first detection surface (32) and arranged for adjusting the height position of the first detection surface (32).
6. A sleeve concentricity and runout detection mechanism as defined in claim 5, wherein, The first sliding table cylinder (313) is provided with a first limiting rod (315) capable of being adjusted in extension and retraction, the first sliding table (314) is capable of abutting against the first limiting rod (315) when sliding in the retraction direction, one side of the first sliding table (314) in the extension direction is provided with a limiting seat (37), and the limiting seat (37) is provided with a second limiting rod (38) capable of abutting against the first detection seat (34) and capable of being adjusted in extension and retraction.
7. A sleeve concentricity and runout detection mechanism as defined in claim 1, wherein, The second radial driving device (41) comprises a second sliding table cylinder (411) and a second sliding table (412) connected with the second sliding table cylinder (411).
8. A sleeve concentricity and runout detection mechanism as defined in claim 7, wherein, The axial driving device (42) comprises a column (421) connected with the second sliding table (412), a third sliding table cylinder (422) installed on the column (421), and a third sliding table (423) connected with the third sliding table cylinder (422).
9. A sleeve concentricity and runout detection mechanism as claimed in claim 8, wherein, The third sliding table (423) is provided with a second detection seat (44), the second detection seat (44) is provided with a second supporting rod (45), and the second supporting rod (45) is provided with a second clamping seat (46) connected with the second detection table (43) and adjusting the horizontal position of the second detection table (43).
10. A sleeve concentricity and runout detection mechanism as defined in claim 1, wherein, The first detection table (32) and the second detection table (43) adopt Mal leverage tables.