Multi-surface detection equipment based on displacement sensor

Abstract

The utility model relates to the field of detection equipment, and particularly discloses displacement sensor-based multi-surface detection equipment, which comprises a detection platform, a product carrying mechanism and an automatic detection mechanism, the product carrying mechanism comprises a transplanting driving assembly arranged on the detection platform and located on the front side of the rectangular groove, and a product carrying block connected to the transplanting driving assembly and located above the rectangular groove. The automatic detection mechanism comprises a first displacement sensor, a second displacement sensor, a third displacement sensor, a fourth displacement sensor and a fifth displacement sensor which are erected above the rectangular groove and used for detecting the upper datum plane, the upper side face, the lower side face, the left side face, the right side face, the front side face and the back side face of the product respectively. According to the automatic detection device, products can be automatically positioned and fixed through the product carrying mechanism, the products can be comprehensively detected through the automatic detection mechanism, and compared with a traditional detection mode, the labor intensity of operators is reduced, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of detection equipment, and particularly relates to a multi-face detection equipment based on displacement sensors. BACKGROUND

[0002] It is known that various types of products are used in the production process of electronic equipment, and when the products are produced, in order to meet the later use, full-size detection is often needed, such as Figure 1 A product shown in the figure, that is, the upper reference surface, the upper side surface, the lower side surface, the left side surface, the right side surface, the front side surface and the back side surface of the product are detected.

[0003] The detection method in the prior art is generally that an operator manually detects each surface of the product in turn by means of detection equipment, which not only consumes a large amount of labor and time, but also has low detection efficiency and cannot guarantee detection accuracy, and more defective products are prone to occur, thereby increasing the production and processing cost.

[0004] In order to solve the above problems, the present application discloses a multi-face detection equipment based on displacement sensors. Content of the utility model

[0005] In order to overcome the defects of the prior art, the present application discloses a multi-face detection equipment based on displacement sensors.

[0006] In order to achieve the above purpose, the technical scheme adopted by the present application is: a multi-face detection equipment based on displacement sensors, comprising a detection platform, a product supporting mechanism and an automatic detection mechanism.

[0007] The detection platform comprises a rectangular groove in the middle portion;

[0008] The product supporting mechanism comprises a transplanting driving assembly arranged on the detection platform at the front side of the rectangular groove, and a product supporting block connected to the transplanting driving assembly above the rectangular groove.

[0009] The automatic detection mechanism comprises a first displacement sensor, a second displacement sensor, a third displacement sensor, a fourth displacement sensor, a fifth displacement sensor, a sixth displacement sensor and a seventh displacement sensor arranged above the rectangular groove and used for detecting the upper reference surface, the upper side surface, the lower side surface, the left side surface, the right side surface, the front side surface and the back side surface of the product respectively.

[0010] Further preferably, a plurality of positioning PINs and at least two magnets are arranged on the upper surface of the product supporting block.

[0011] Further preferably, the transplant driving assembly comprises an electric push rod, a linear guide rail and a sliding plate, the linear guide rail is arranged on the detection platform at the front side of the rectangular groove, the sliding plate is slidably connected to the linear guide rail and extends to one side of the rectangular groove, and the electric push rod is arranged on the detection platform at the right side of the linear guide rail and is connected to the sliding plate through a piston rod.

[0012] Further preferably, the left front side of the sliding plate has a width of half of the overall width.

[0013] Further preferably, the left side of the rectangular groove is internally provided with a first inverted L-shaped support extending outward, the horizontal part of the first inverted L-shaped support is connected to a first inverted L-shaped adjusting plate through a first XY-axis sliding table module at the lower side, and the outer side of the first inverted L-shaped adjusting plate is fixedly provided with two screws and a first displacement sensor for detecting the upper reference surface of the product.

[0014] Further preferably, the rear side of the rectangular groove is internally provided with a second inverted L-shaped support extending outward, the horizontal part of the second inverted L-shaped support is connected to two second inverted L-shaped adjusting plates through a second XY-axis sliding table module at the lower side, and the outer side of each second inverted L-shaped adjusting plate is fixedly provided with two screws and a second displacement sensor for detecting the upper side of the product.

[0015] Further preferably, the lower side of the rectangular groove is internally provided with two first positive L-shaped adjusting plates, and the outer side of each first positive L-shaped adjusting plate is fixedly provided with two screws and a third displacement sensor for detecting the lower side of the product.

[0016] Further preferably, the left side of the rectangular groove is internally provided with a first vertical plate extending outward, the first vertical plate is provided with a pneumatic sliding table, the pneumatic sliding table is provided with a second positive L-shaped adjusting plate, and the outer side of the second positive L-shaped adjusting plate is fixedly provided with two screws and a fourth displacement sensor for detecting the left side of the product.

[0017] Further preferably, the right side of the rectangular groove is internally provided with a second vertical plate extending outward, the second vertical plate is provided with a third positive L-shaped adjusting plate, and the outer side of the third positive L-shaped adjusting plate is fixedly provided with two screws and a fifth displacement sensor for detecting the right side of the product.

[0018] Further preferably, the horizontal part of the second inverted L-shaped support is connected to a third inverted L-shaped support through a third XY-axis sliding table module at the front side, the vertical part of the third inverted L-shaped support is provided with a first mounting groove, the inner side of the first mounting groove is fixedly provided with a first inclined plate, and the outer side of the first inclined plate is fixedly provided with two screws and a sixth displacement sensor for detecting the front side of the product.

[0019] Further preferably, the rear side of the rectangular groove is internally provided with a horizontal plate, the horizontal plate is provided with a second mounting groove, the second mounting groove is internally fixedly provided with a second inclined plate, and the second inclined plate is externally provided with two screws fixedly connected with the seventh displacement sensor for detecting the back side of the product.

[0020] The present application has the following beneficial effects:

[0021] The product positioning and fixing mechanism can automatically position and fix the product, and the automatic detection mechanism can comprehensively detect the upper reference surface, the upper side surface, the lower side surface, the left side surface, the right side surface, the front side surface and the back side surface of the product, thereby reducing the labor intensity of the operator and improving the work efficiency compared with the traditional detection method.

[0022] Other features and advantages of the present application will be described in the following description, and some will become apparent from the description, or will be learned from the practice of the present application. The purposes and other advantages of the present application can be achieved and obtained by the structure indicated in the specification and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0023] The drawings incorporated into the specification and constituting a part of the specification show embodiments consistent with the present disclosure and serve to explain the principles of the present disclosure together with the specification.

[0024] Figure 1 The product structure diagram disclosed by the present application is shown in the following figure;

[0025] Figure 2 The overall structure diagram disclosed by the present application is shown in the following figure;

[0026] Figure 3 The automatic detection mechanism structure diagram disclosed by the present application is shown in the following figure;

[0027] Figure 4 The product supporting block structure diagram disclosed by the present application is shown in the following figure. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments.

[0029] In the description of the present application, it should be understood that the terms "hole", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0030] Example

[0031] To address the issue of manual methods in existing technologies, such as... Figure 1 The problems found during testing of product A are shown below. (Refer to...) Figures 2-4 As shown, this application discloses a multi-faceted detection device based on a displacement sensor, including a detection platform 10, a product support mechanism 20, and an automatic detection mechanism 30;

[0032] The testing platform includes a rectangular groove 11 in the middle.

[0033] The product support mechanism includes a transplanting drive assembly 21 located on the front side of the rectangular groove on the testing platform, and a product support block 22 connected to the transplanting drive assembly above the rectangular groove.

[0034] The automatic detection mechanism includes a first displacement sensor 31, a second displacement sensor 32, a third displacement sensor 33, a fourth displacement sensor 34, a fifth displacement sensor 35, a sixth displacement sensor 36, and a seventh displacement sensor 37, which are mounted on a rectangular groove and used to detect the upper reference surface, upper side, lower side, left side, right side, front side, and back side of the product.

[0035] Based on the above structure, the operator places the product to be inspected on the product support block. After that, the first, second, third, fourth, fifth, sixth, and seventh displacement sensors will automatically scan the upper reference surface, upper side, lower side, left side, right side, front side, and back side of the product, thereby realizing a comprehensive inspection of the product.

[0036] In order to quickly position and fix the product, this application provides several positioning pins 221N and at least two magnets 222 on the upper surface of the product support block. When fixing the product, the operator places the product to be tested on the product support block and inserts several through holes of the product into several positioning pins. After that, at least two magnets can quickly fix the product.

[0037] In one specific embodiment, the transplanting drive assembly of this application includes an electric push rod 211, a linear guide rail 212 and a sliding plate 213. The linear guide rail is disposed on the detection platform at the front side of the rectangular groove, the sliding plate slides on the linear guide rail and extends to one side of the rectangular groove, and the electric push rod is disposed on the detection platform at the right side of the linear guide rail and its piston rod is connected to the sliding plate.

[0038] It should be pointed out here that the detection platform of the present application is also provided with a manual detection area 40. After the automatic detection of the product is completed, the electric push rod pushes the sliding plate to move towards the manual detection area, so as to facilitate the manual re-inspection of the operator. The left front width of the sliding plate is half of the overall width, so as to avoid the components of the manual re-inspection area. The content of the manual detection area of the present application is not the protection object of the present application, and will not be described in detail here.

[0039] In order to make the first displacement sensor adjustable installation, the left side of the rectangular groove is internally provided with a first inverted L-shaped support 311 extending outward, and the lower part of the transverse part of the first inverted L-shaped support is connected with a first inverted L-shaped adjusting plate 313 through a first XY shaft sliding table module 312. The outer part of the first inverted L-shaped adjusting plate is provided with two screws and is fixed with the first displacement sensor for detecting the reference surface of the product (the up-down direction and the left-right direction of the first inverted L-shaped adjusting plate are respectively provided with a waist-shaped hole, the screw is locked in the waist-shaped hole in the left-right direction to be fixed with the first XY shaft sliding table module, and the screw is locked in the waist-shaped hole in the up-down direction to be fixed with the first displacement sensor). During specific installation, the operator can adjust the first displacement sensor in the front-back and left-right directions (XY axis) and in the up-down direction. The first XY shaft sliding table module here can realize the front-back and left-right fine adjustment of the first displacement sensor.

[0040] In order to make the second displacement sensor adjustable installation, the rear side of the rectangular groove is internally provided with a second inverted L-shaped support 321 extending outward, and the lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates 323 through a second XY shaft sliding table module 322. The outer part of each second inverted L-shaped adjusting plate is provided with two screws and is fixed with the second displacement sensor for detecting the upper side of the product (the up-down direction and the left-right direction of the second inverted L-shaped adjusting plate are respectively provided with a waist-shaped hole, the screw is locked in the waist-shaped hole in the left-right direction to be fixed with the second XY shaft sliding table module, and the screw is locked in the waist-shaped hole in the up-down direction to be fixed with the second displacement sensor). During specific installation, the operator can adjust the second displacement sensor in the front-back and left-right directions (XY axis) and in the up-down direction. The second XY shaft sliding table module here can realize the front-back and left-right fine adjustment of the second displacement sensor.

[0041] In order to make the third displacement sensor adjustable installation, the lower inside of the rectangular groove of the application is provided with two first positive L-shaped adjusting plates 331, the outside of each first positive L-shaped adjusting plate is provided with two screws and is fixed with the third displacement sensor for detecting the lower side of the product (the up-down direction and the left-right direction of the first positive L-shaped adjusting plate are respectively provided with a waist-shaped hole, the screw is locked into the waist-shaped hole in the up-down direction to be fixed with the fifth displacement sensor, and the screw is locked into the waist-shaped hole in the left-right direction to be fixed with the bottom of the rectangular groove), and in the specific installation, the operator can adjust the third displacement sensor in the up-down direction.

[0042] In order to make the fourth displacement sensor adjustable installation, the left inside of the rectangular groove of the application is provided with a first vertical plate 341 extending outward, the first vertical plate is provided with a pneumatic sliding table 342, the pneumatic sliding table is provided with a second positive L-shaped adjusting plate 343, the outside of the second positive L-shaped adjusting plate is provided with two screws and is fixed with the fourth displacement sensor for detecting the left side of the product (the up-down direction and the left-right direction of the second positive L-shaped adjusting plate are respectively provided with a waist-shaped hole, the screw is locked into the waist-shaped hole in the up-down direction to be fixed with the first vertical plate, and the screw is locked into the waist-shaped hole in the left-right direction to be fixed with the fourth displacement sensor), and in the specific installation, the operator can adjust the fourth displacement sensor in the front-back and left-right directions and in the up-down direction.

[0043] In order to make the fifth displacement sensor adjustable installation, the right inside of the rectangular groove of the application is provided with a second vertical plate 351 extending outward, the second vertical plate is provided with a third positive L-shaped adjusting plate 352, the outside of the third positive L-shaped adjusting plate is provided with two screws and is respectively fixed with the fifth displacement sensor for detecting the right side of the product (the up-down direction and the left-right direction of the third positive L-shaped adjusting plate are respectively provided with a waist-shaped hole, the screw is locked into the waist-shaped hole in the up-down direction to be fixed with the second vertical plate, and the screw is locked into the waist-shaped hole in the left-right direction to be fixed with the fifth displacement sensor), and in the specific installation, the operator can adjust the fifth displacement sensor in the left-right direction and in the up-down direction.

[0044] In order to make the sixth displacement sensor adjustable installation, the front side of the horizontal part of the second inverted L-shaped support of the application is connected with a third inverted L-shaped support 361 through a third XY axis sliding table module 362, the vertical part of the third inverted L-shaped support is provided with a first installation groove 3611, the inside of the first installation groove is fixedly provided with a first inclined plate 363, the outside of the first inclined plate is provided with two screws and is respectively fixed with the sixth displacement sensor for detecting the front side of the product (the up-down direction of the first inclined plate is provided with a waist-shaped hole, and the screw can be locked into different positions of the waist-shaped hole), and in the specific installation, the operator can adjust the sixth displacement sensor in the up-down direction, and the third XY axis sliding table module can realize the fine adjustment of the sixth displacement sensor in the front-back and left-right directions.

[0045] In order to make the seventh displacement sensor adjustable installation, the back side of the rectangular groove is internally provided with a horizontal plate 371, the horizontal plate is provided with a second installation groove 3711, the second installation groove is internally fixed with a second inclined plate 372, the second inclined plate is externally provided with two screws which are fixed with the seventh displacement sensor for detecting the back side of the product (the upper and lower directions of the second inclined plate are provided with a waist-shaped hole, the screws can be locked into different positions of the waist-shaped hole), during specific installation, the operator can adjust the seventh displacement sensor in the upper and lower directions.

[0046] It is emphasized below that the waist-shaped hole and the screw of the present application are not marked, and the person skilled in the art can easily see them by referring to the schematic diagram, and they will not be described in detail here.

[0047] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The above embodiments are only for illustrating the technical concept and characteristics of the present application, the purpose is to enable the person skilled in the art to understand the content of the present application and to implement it, and it cannot limit the protection scope of the present application. Any equivalent transformation or modification made according to the spirit and essence of the present application should be covered within the protection scope of the present application.

Claims

1. A multi-faceted inspection apparatus based on displacement sensors, characterized by, The detection platform, the product supporting mechanism and the automatic detection mechanism are included. The middle part of the detection platform is provided with a rectangular slot. The product supporting mechanism includes a transplanting driving assembly arranged on the detection platform in front of the rectangular slot, and a product supporting block connected to the transplanting driving assembly above the rectangular slot. The automatic detection mechanism includes first, second, third, fourth, fifth, sixth and seventh displacement sensors arranged above the rectangular slot and used for detecting the upper reference surface, the upper side surface, the lower side surface, the left side surface, the right side surface, the front side surface and the back side surface of the product respectively.

2. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The upper surface of the product supporting block is provided with a plurality of positioning pins and at least two magnets.

3. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The transplanting driving assembly includes an electric push rod, a linear guide rail and a sliding plate.

4. The multi-faceted inspection apparatus based on displacement sensor according to claim 3, wherein, The left front part of the sliding plate has a width of half of the overall width.

5. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The left side of the rectangular slot is internally provided with a first inverted L-shaped support extending outward.

6. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module.

7. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module.

8. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module.

9. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, wherein, The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module.

10. The multi-faceted inspection apparatus based on displacement sensor according to claim 6, wherein, The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module. The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module. The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module. The lower part of the transverse part of the second inverted L-shaped support is connected with two second inverted L-shaped adjusting plates through a second XY-axis sliding table module.

11. The multi-faceted inspection apparatus based on displacement sensor according to claim 1, characterized by, The rear side of the rectangular groove is internally provided with a horizontal plate, the horizontal plate is provided with a second mounting groove, the second mounting groove is internally fixedly provided with a second inclined plate, and the outer side of the second inclined plate is provided with two screws fixedly connected with a seventh displacement sensor for detecting the back side of the product.

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