Battery pack cooling liquid leakage test detection device
By employing a combination design of a rotary table and a vibration motor in the battery pack coolant leakage test and detection device, the composite eccentric flipping and small-amplitude high-frequency vibration of the battery pack are simulated, solving the problem of insufficient detection accuracy in the existing technology and realizing high-precision battery pack coolant leakage detection and safety improvement.
Patent Information
- Application Number
- CN202520090464.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing battery pack coolant leakage detection devices lack sufficient accuracy when simulating small-amplitude, high-frequency vibrations in a car, making it difficult to comprehensively assess the risk of coolant leakage in the battery pack.
A battery pack coolant leakage test detection device was designed. The device uses a rotary table to drive a support plate to achieve a compound eccentric flipping or tilting of the battery pack. At the same time, a vibration motor and a support spring are used to simulate small-amplitude high-frequency shaking, combined with water cooling pipes for cooling, thereby improving the accuracy and safety of the test.
It enables precise simulation testing of battery packs under different operating conditions, improves the accuracy of coolant leakage detection, prevents safety hazards caused by excessive temperature through water cooling, and extends the service life of the support plate.
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Figure CN223678728U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery detection technical field, concretely is a kind of battery pack cooling liquid leakage test detection device. BACKGROUND
[0002] Battery pack cooling liquid leakage device is battery pack turnover test device, to simulate the condition of battery pack under the special situation such as side turning, turnover of automobile in driving process, such as cooling liquid leakage.
[0003] The existing battery pack cooling liquid leakage device is mostly fixed in a turnable platform to test battery pack, such as the text in the name of a kind of composite material battery pack turnover test device for electric vehicle of Chinese patent publication No.CN112098844A is recorded, setting up the placing rack for fixing battery, using variable frequency speed regulation motor drive, placing rack can realize 360 ° rotation, also can realize the turnover of certain speed, can better control the test of product.But in the actual driving process of automobile, side turning turnover is only one of the more serious conditions that cause cooling liquid leakage of battery pack, when automobile drives to many potholed road section, small amplitude high frequency jitter can also cause cooling liquid leakage failure of battery pack.And the rotating mode in prior art such as cited patent is often difficult to achieve detection under the condition of small amplitude high frequency jitter of battery plate, there is the problem of insufficient detection accuracy, therefore, it is urgent to solve. UTILITY MODEL CONTENT
[0004] In order to avoid and overcome the technical problems existing in the prior art, the utility model provides a battery pack cooling liquid leakage test detection device, which can test and detect battery pack under the conditions of battery pack side turning and turnover, and also can test and detect battery pack under the condition of small amplitude high frequency jitter, to improve the accuracy of battery pack detection.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A battery pack cooling liquid leakage test detection device, comprising a base, a rotating disc cooperated with the base around a horizontal axis and a support plate horizontally arranged and fixed at the center of the end of the rotating disc, a test plate for fixing battery pack is connected to the four corners of the top surface of the support plate through support springs, and a vibration motor is installed at the bottom of the test plate. While being able to realize the test and detection of composite eccentric turnover or inclination of battery pack, under the double action of vibration force of vibration motor and support spring, small amplitude high frequency jitter of battery plate is generated, to realize the simulation test and detection of battery pack under different working conditions, and improve the accuracy of battery pack cooling liquid leakage detection.
[0007] As a further scheme of the utility model: the upper surface of test board is installed with water cooling pipe, water cooling pipe is connected with water supply assembly through connecting hose, so that the battery pack on test board is cooled, and the safety hazard caused by high temperature of battery pack during test is prevented.
[0008] As a further scheme of the utility model: the water cooling pipe is in S-shaped structure, the uniformity of the board surface coverage on the test board is ensured, and the water cooling effect of the test board is ensured.
[0009] As a further scheme of the utility model: the water supply assembly includes water tank and water pump in communication with water tank, and the water inlet end and the water outlet end of the water cooling pipe are connected with the output end of the water pump and the water tank through the connecting hose respectively, so that the recycling of cooling water can be realized.
[0010] As a further scheme of the utility model: the connecting hose is in spiral structure, which further prevents the rotation of the supporting plate from being hindered by the connecting hose.
[0011] As a further scheme of the utility model: the rotary disc is arranged as two groups of coaxial and spaced distribution, the supporting plate is fixed at the shaft center between the two rotary discs, and the supporting plate is supported at both ends by the two rotary discs, so that the supporting plate is prevented from being broken and damaged due to uneven stress.
[0012] As a further scheme of the utility model: the base is installed with a rotary motor for driving the rotary disc to rotate, which is more labor-saving and can effectively control the speed of driving the rotary disc to rotate compared with manually rotating the rotary disc.
[0013] As a further scheme of the utility model: the upper surface of test board is installed with suction cup, and the battery pack is fixed on the upper surface of test board by suction cup, which has the advantage of convenient battery pack fixing.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] 1, the battery pack is fixed on the test board, the supporting plate is driven by the rotary disc, and the test board is driven by the supporting plate to produce eccentric overturning action, so that the composite eccentric overturning or tilting test of the battery pack is realized, and the accuracy of overturning and tilting detection is improved.
[0016] 2. The rotary tables are set in two sets, coaxially spaced apart. The support plate is fixed at the axis between the two rotary tables, thus providing stable support to both ends of the support plate, preventing the support plate from breaking under long-term rotation, and improving the service life of the support plate.
[0017] 3. The battery pack is fixed by suction cup, which has the advantages of high efficiency and convenience.
[0018] 4. A water-cooling pipe is installed on the upper surface of the test board. The water-cooling pipe is connected to the water supply component through a connecting hose to cool the battery pack on the test board and prevent the battery pack from overheating during the test, which could cause safety hazards. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a three-dimensional structural diagram of the test board in this utility model.
[0021] In the diagram: 10, base; 11, rotary motor; 20, turntable; 30, support plate; 40, test plate; 41, water cooling pipe; 411, connecting hose; 42, support spring; 43, vibration motor; 50, water tank; 51, water pump; 60, suction cup. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] For ease of understanding, the specific structure and working method of this utility model are further described below with reference to the accompanying drawings: The specific structure of this utility model is shown below. Figures 1-2As shown, its main structure includes base 10, rotary disc 20 which is revolved matched on base 10 around horizontal axis and support plate 30 which is fixed at the center of the end face of rotary disc 20 and arranged horizontally. Among them, the top surface of support plate 30 is connected with test plate 40 for fixing battery pack through support spring 42 at four corners, and the bottom of test plate 40 is installed with vibration motor 43. During test detection, the battery pack is fixed on test plate 40, and through the rotation of rotary disc 20, the overturning action of support plate 30 and test plate 40 can be driven, so as to realize the test detection of the battery pack under the overturning and tilting working conditions. During the overturning process, since the battery pack is fixed on the test plate 40 instead of the support plate 30, that is, the battery pack is arranged eccentrically away from the rotation axis, so that when the rotary disc 20 rotates, the battery pack makes eccentric overturning or tilting compound motion, which is more accurate for detection under overturning and tilting working conditions. In addition, the vibration force of test plate 40 can be generated through vibration motor 43, and the shock absorber of automobile can be simulated by using support spring 42, so that the battery plate makes small amplitude high frequency vibration under the double action of vibration force of vibration motor 43 and support spring 42, thereby simulating the small amplitude high frequency vibration of automobile when passing through long distance potholed road section. Through the simulation test detection of battery pack under different working conditions, the accuracy of the detection of battery pack coolant leakage is improved.
[0024] On the basis of the above, Figure 1 As shown, rotary disc 20 is arranged as two groups of coaxial interval distribution, and support plate 30 is fixed at the axis between the two rotary discs 20, so as to stably support the two ends of support plate 30 and prevent support plate 30 from being broken under long time rotation, thereby prolonging the service life of support plate 30.
[0025] Further, as shown in the drawings, Figure 1 As shown, rotary motor 11 is installed on base 10 to drive the rotation of rotary disc 20, which is more labor-saving and can effectively control the speed of rotary disc 20 compared with manual rotation of rotary disc 20.
[0026] On the basis of the above, Figure 1 As shown, suction cup 60 is installed on the upper surface of test plate 40, and the battery pack is fixed on the upper surface of test plate 40 through suction cup 60. The suction cup 60 has the advantages of high efficiency and convenience in fixing the battery pack. Specifically, suction cup 60 can be negative pressure vacuum suction cup 60, or traditional rubber suction cup 60, which can fix the battery pack on test plate 40. Of course, in actual implementation, other fixing methods in the prior art can also be used, such as bolt cooperation with pressing plate locking and fixing, or cylinder straight stroke power mechanism driving clamping plate to clamp and fix the battery pack.
[0027] It is worth mentioning that, as shown in the drawings, Figure 1As shown, in order to prevent the battery pack from causing potential safety hazard due to high temperature during test, the utility model discloses a water cooling pipe 41 is installed on the upper surface of the test board 40, and the water cooling pipe 41 is connected with the water supply assembly through the connecting hose 411 to cool the battery pack on the test board 40.
[0028] Specifically, as shown, Figure 1 The water cooling pipe 41 is in S-shaped structure, which ensures the uniformity of the coverage of the test board 40 and the cooling effect of the test board 40.
[0029] In addition, as shown, Figure 1 The water supply assembly comprises a water tank 50 and a water pump 51 connected with the water tank 50, and the water inlet end and the water outlet end of the water cooling pipe 41 are connected with the output end of the water pump 51 and the water tank 50 respectively through the connecting hose 411. During operation, the cooling water in the water tank 50 is guided into the water cooling pipe 41 through the water pump 51, and finally flows back to the water tank 50 through the connecting hose 411, so that the recycling of the cooling water can be realized.
[0030] Further, as shown, Figure 1 The connecting hose 411 is in spiral structure, which reduces the resistance of the connecting hose 411 to the rotation of the test board 40 and ensures that the test board 40 can rotate smoothly.
[0031] Of course, for those skilled in the art, the utility model is not limited to the details of the above-mentioned exemplary embodiments, but also includes the same or similar structures that can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0032] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand. The technical, shape and structure parts not described in detail in the utility model are known technologies.
Claims
1. A battery pack cooling liquid leakage test detection device, comprising a base (10), a rotating disc (20) rotatingly matched on the base (10) around a horizontal axis, and a horizontally arranged support plate (30) fixed at the center of the end of the rotating disc (20), characterized in that, The top surface of the support plate (30) is connected with a test plate (40) for fixing the battery pack through support springs (42) at four corners, and the bottom of the test plate (40) is provided with a vibration motor (43).
2. The battery pack cooling liquid leakage test detection device according to claim 1, characterized by, The upper surface of the test plate (40) is provided with a water cooling pipe (41), which is connected with a water supply assembly through a connecting hose (411) to water cool and cool the battery pack on the test plate (40).
3. The battery pack cooling liquid leakage test detection device according to claim 2, characterized by, The water cooling pipe (41) is in an S-shaped structure.
4. The battery pack cooling liquid leakage test detection device according to claim 2, characterized by, The water supply assembly comprises a water tank (50) and a water pump (51) connected with the water tank (50) at an input end, and the water inlet end and the water outlet end of the water cooling pipe (41) are respectively connected with the output end of the water pump (51) and the water tank (50) through the connecting hose (411).
5. The battery pack cooling liquid leakage test detection device according to claim 2, characterized by, The connecting hose (411) is in a spiral structure.
6. The battery pack cooling liquid leakage test detection device according to any one of claims 1 to 5, characterized by, The rotary disc (20) is arranged in two coaxial and spaced groups, and the support plate (30) is fixed at the shaft center between the two rotary discs (20).
7. The battery pack cooling liquid leakage test detection device according to claim 6, characterized by, The base (10) is provided with a rotary motor (11) for driving the rotary disc (20) to rotate.
8. The battery pack cooling liquid leakage test detection device according to any one of claims 1-5, characterized in that, The upper surface of the test plate (40) is provided with a suction cup (60), and the battery pack is fixed on the upper surface of the test plate (40) through the suction cup (60).
Citation Information
Patent Citations
Composite material battery pack turnover test device for electric automobile
CN112098844A