Gas water heater detection device based on mass method
By using a mass-based testing device, an electronic scale and a reversing mechanism are employed to overcome the limitations of electromagnetic flowmeter accuracy, enabling high-precision, low-maintenance testing of gas water heaters, suitable for various testing scenarios.
Patent Information
- Application Number
- CN202520164832.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-24
AI Technical Summary
In existing gas water heater testing devices, the measurement accuracy of electromagnetic flowmeters is limited by the flowmeter's measurement range and environmental conditions, resulting in large measurement errors under low flow rates or non-ideal pipe installations, as well as high maintenance costs, which affect continuous testing.
A mass-based detection device is adopted, which uses an electronic scale and a high-precision sensor to measure the mass change of water. Combined with a reversing mechanism, it enables rapid switching of water flow and flexible switching of working modes, reducing errors and lowering maintenance complexity.
It improves the accuracy and flexibility of gas water heater testing, reduces the complexity of maintenance and calibration, is suitable for high-precision metering applications, and supports a variety of testing needs.
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Figure CN223678843U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to gas water heater technical field especially, it is a kind of gas water heater detection device based on quality method. BACKGROUND
[0002] Gas water heater is a kind of equipment using natural gas or liquefied petroleum gas (LPG) as energy, heats water by burning. It provides hot water in a short time by the heat generated by burning to directly heat water flow, and is widely used in family, hotel and other places. Compared with electric water heater, gas water heater has the advantages of fast heating speed, high energy utilization efficiency, but needs to access gas pipeline.
[0003] Because in the related gas water heater automatic detection device, the measurement of water quantity mainly depends on electromagnetic flowmeter as core measuring instrument. However, due to the working principle and structural characteristics of electromagnetic flowmeter, its measurement accuracy is limited by the measurement range and environmental conditions of flowmeter itself. For example, under low flow rate or non-ideal pipeline installation conditions, electromagnetic flowmeter will produce larger measurement error. In addition, electromagnetic flowmeter needs to be calibrated by external calibration equipment regularly, which not only increases maintenance cost, but also causes certain influence on continuous detection work. SUMMARY
[0004] Therefore, the utility model aims at at least one of the problems in the related art to some extent.
[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0006] A kind of gas water heater detection device based on quality method, including filter, first pneumatic angle seat valve, pressure regulator, flow indicator, check valve, pressure transmitter, nozzle structure, first regulating pipeline, second regulating pipeline, reversing mechanism, water storage container, electronic scale, main pipeline, control mechanism, two connecting pipes and two temperature transmitters;
[0007] The filter, first pneumatic angle seat valve, pressure regulator, flow indicator, check valve and pressure transmitter are sequentially connected.
[0008] Two temperature transmitters are respectively connected with one connecting pipe, and two connecting pipes are used to install the gas water heater to be measured. One temperature transmitter is connected with the pressure transmitter, and the other temperature transmitter is connected with the main pipeline through the first regulating pipeline and the second regulating pipeline. The main pipeline is connected with the nozzle structure, and the nozzle structure is opposite to the reversing mechanism.
[0009] The outlet of one end of the reversing mechanism is opposite to the water storage container, and the other end of the reversing mechanism is connected with the discharge pipeline.
[0010] The electronic scale is arranged directly below the water storage container and is connected with the control mechanism.
[0011] Further, the reversing mechanism comprises a reversing housing, a reversing structure, a pushing device, a first pipeline and a second pipeline, the reversing structure is arranged inside the reversing housing, the first pipeline and the second pipeline are symmetrically arranged at the bottom of the reversing housing, the first pipeline is opposite to the water storage container, the second pipeline is connected with the discharge pipeline, the reversing structure is opposite to the nozzle structure, and the pushing device is used for driving the reversing structure to switch so as to connect the nozzle structure with the water storage container or the discharge pipeline.
[0012] Further, a reversing sensor is further included, the reversing sensor is connected with the control mechanism, and the reversing sensor is used for recording the time when the reversing structure is switched to the water storage container or the discharge pipeline.
[0013] Further, a pipeline purging interface is further included, and the pipeline purging interface is arranged at the opposite end of the temperature transmitter close to the pressure transmitter.
[0014] Further, the reversing structure comprises a first water outlet and a second water outlet, the outer wall of the first water outlet and the second water outlet is provided with a rib plate structure, the top of the first water outlet and the second water outlet is communicated, and the middle part of the communicated position of the first water outlet and the second water outlet is opposite to the nozzle structure.
[0015] Further, the bottom of the water storage container is provided with a drain valve.
[0016] Further, the pushing device is a slide table air cylinder.
[0017] Further, the top of the reversing housing is provided with a cover plate, the end of the nozzle structure is provided with a nozzle mounting plate, and the cover plate is provided with a notch capable of cooperating with the nozzle mounting plate.
[0018] Further, a supporting structure is further included, and the top of the supporting structure is connected with the outer wall of the reversing housing.
[0019] Further, the first adjusting pipeline comprises a flow regulating valve and a second pneumatic angle seat valve, the flow regulating valve is connected with the second pneumatic angle seat valve, the flow regulating valve is connected with the temperature transmitter, the second pneumatic angle seat valve is connected with the main pipeline, and the first adjusting pipeline and the second adjusting pipeline are of the same structure.
[0020] Compared with the prior art, the gas water heater detection device based on the quality method has the following advantages:
[0021] 1、The electronic scale can accurately reflect the mass change of water through high-precision sensors, especially suitable for occasions requiring high-precision measurement. Compared with traditional flow meters, the electronic scale has higher measurement accuracy, which helps to improve the accuracy of gas water heater detection. The data measured by the electronic scale each time can be recorded by the system, which is convenient for later tracing and data analysis. The design of the electronic scale is relatively simple, and the sensor used is stable and reliable, not affected by factors such as flow rate and pressure fluctuation, and can stably run in different working environments, reducing the generation of errors. The electronic scale has simple structure, and maintenance and calibration are relatively easy. Users can perform self-checking through the conventional calibration program, reducing the dependence on external complex calibration equipment.
[0022] 2、The reversing mechanism can realize rapid switching of water flow, so that the detection system can flexibly switch working modes. The reversing mechanism can flexibly select different water flow channels according to needs, and can support the needs of different test scenarios. For example, the water flow can be directed to the water storage container or the discharge pipeline during the test process according to needs, so as to switch the test mode according to different test needs, improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0023] The accompanying drawings, which form a part of this description, are included to provide a further understanding of the present application. The illustrative embodiments of the present application and their description serve to explain the present application. They do not, however, limit the present application in any form. In the drawings:
[0024] Figure 1 A schematic diagram of a gas water heater detection device based on the mass method according to an embodiment of the present application;
[0025] Figure 2 A schematic diagram of a nozzle structure according to an embodiment of the present application;
[0026] Figure 3 A schematic diagram of a reversing structure according to an embodiment of the present application;
[0027] Figure 4 A schematic diagram of a reversing mechanism structure according to an embodiment of the present application;
[0028] Figure 5 A schematic diagram of a reversing mechanism structure according to an embodiment of the present application;
[0029] BRIEF DESCRIPTION OF DRAWINGS
[0030] 1, filter; 2, first pneumatic angle seat valve; 3, pressure regulator; 4, flow indicator; 5, check valve; 6, pressure transmitter; 7, temperature transmitter; 8, pipeline purging interface; 9, gas water heater; 10, flow regulating valve; 11, reversing mechanism; 110, nozzle structure; 111, nozzle mounting plate; 112, reversing structure; 113, rib structure; 114, sliding table cylinder; 115, reversing housing; 12, electronic scale; 13, drain valve. DETAILED DESCRIPTION
[0031] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0032] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0033] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0035] A gas water heater 9 detection device based on quality method, such as Figure 1As shown, it comprises filter 1, first pneumatic angle seat valve 2, pressure regulator 3, flow indicator 4, one-way valve 5, pressure transmitter 6, nozzle structure 110, first regulating pipeline, second regulating pipeline, reversing mechanism 11, water storage container, electronic scale 12, main pipeline, control mechanism, two connecting pipes and two temperature transmitters 7; filter 1, first pneumatic angle seat valve 2, pressure regulator 3, flow indicator 4, one-way valve 5 and pressure transmitter 6 are connected in sequence;
[0036] Two temperature transmitters 7 are respectively connected with one connecting pipe, and the two connecting pipes are used to install the gas water heater 9 to be measured. One temperature transmitter 7 is connected with the pressure transmitter 6, and the other temperature transmitter 7 is connected with the main pipeline through the first regulating pipeline and the second regulating pipeline. The main pipeline is connected with the nozzle structure 110, and the nozzle structure 110 is opposite to the reversing mechanism 11. It also comprises pipeline purging interface 8, which is arranged at the opposite end of the temperature transmitter 7 close to the pressure transmitter 6.
[0037] The first regulating pipeline comprises flow regulating valve 10 and second pneumatic angle seat valve. The flow regulating valve 10 is connected with the second pneumatic angle seat valve. The flow regulating valve is connected with the temperature transmitter 7, and the second pneumatic angle seat valve is connected with the main pipeline. The first regulating pipeline and the second regulating pipeline have the same structure. The flow regulating valve 10 of the first regulating pipeline and the second regulating pipeline has different scales.
[0038] One end of the reversing mechanism 11 is opposite to the water storage container, and the other end of the reversing mechanism 11 is connected with the discharge pipeline. The electronic scale 12 is arranged directly below the water storage container, and the electronic scale 12 is connected with the control mechanism. The bottom of the water storage container is provided with a drain valve 13. The electronic scale 12 measures through a high-precision sensor, which can accurately reflect the mass change of water, and is especially suitable for occasions requiring high-precision measurement. Compared with the traditional flow meter, the electronic scale 12 has higher measurement accuracy, which helps to improve the accuracy of the gas water heater 9 detection. The data measured by the electronic scale 12 each time can be recorded through the system, which is convenient for later tracing and data analysis. The design of the electronic scale 12 is relatively simple, the sensor used is stable and reliable, is not affected by factors such as flow rate and pressure fluctuation, and can stably operate in different working environments to reduce errors. The electronic scale 12 has simple structure, and maintenance and calibration are relatively easy. Users can perform self-checking through a conventional calibration program, reducing the dependence on external complex calibration equipment.
[0039] As shown in FIG. 1, the system comprises a filter 1, a first pneumatic angle seat valve 2, a pressure regulator 3, a flow indicator 4, a one-way valve 5, a pressure transmitter 6, a nozzle structure 110, a first regulating pipeline, a second regulating pipeline, a reversing mechanism 11, a water storage container, an electronic scale 12, a main pipeline, a control mechanism, two connecting pipes and two temperature transmitters 7. Figures 3-5As shown, the reversing mechanism 11 includes a reversing housing 115, a reversing structure 112, a pushing device, a first pipe and a second pipe. The reversing structure 112 is arranged inside the reversing housing 115, and the first pipe and the second pipe are symmetrically arranged at the bottom of the reversing housing 115. The first pipe is opposite to the water storage container, and the second pipe is connected with the discharge pipe. The reversing structure 112 is opposite to the nozzle structure 110. The pushing device is used to drive the reversing structure 112 to switch, so that the nozzle structure 110 is connected with the water storage container or the discharge pipe. The pushing device is a sliding table air cylinder 114. The top of the reversing housing 115 is provided with a cover plate, and the end of the nozzle structure 110 is provided with a nozzle mounting plate 111. The cover plate is provided with a notch capable of cooperating with the nozzle mounting plate 111. A support structure is further included, and the top of the support structure is connected with the outer wall of the reversing housing 115. The reversing mechanism 11 can realize rapid switching of water flow, so that the detection system can flexibly switch the working mode. The reversing mechanism 11 can flexibly select different water flow channels according to needs, and can support the needs of different test scenes. For example, the water flow can be guided to the water storage container or the discharge pipe during the test process according to needs, so that the test mode is switched according to different test needs, and the versatility and flexibility of the equipment are improved.
[0040] The reversing structure 112 includes a first water outlet and a second water outlet. The outer wall of each of the first water outlet and the second water outlet is provided with a rib plate structure 113. The top of the first water outlet is communicated with the top of the second water outlet. The middle part of the communication position of the first water outlet and the second water outlet is opposite to the nozzle structure 110.
[0041] A reversing sensor is further included, and the reversing sensor is connected with the control mechanism. The reversing sensor is used to record the time when the reversing structure 112 is switched to the water storage container or the discharge pipe.
[0042] Working mode of the present example
[0043] Step one:
[0044] Install the gas water heater 9 to be tested to the position to be tested.
[0045] Step two:
[0046] Open the pneumatic angle seat valve, and make the constant temperature water flow for detection pass through the filter 1, the first pneumatic angle seat valve 2, the pressure regulator 3, the flow indicator 4, the check valve 5, the pressure transmitter 6, the temperature transmitter 7, the water inlet of the gas water heater 9, and then flow out from the water outlet of the gas water heater 9, pass through the temperature transmitter 7 (outlet water temperature) and the flow regulating valve 10; and then pass through the reversing mechanism 11. In the test preparation stage, the water is discharged through the second pipe of the reversing mechanism 11.
[0047] Step three:
[0048] According to the test project needs to adjust the pressure regulating valve to change the water inlet pressure, the pressure feedback is carried out by the pressure transmitter 6. Adjust the flow regulating valve 10 to change the water inlet flow, and the flow rough feedback is carried out by the flow indicator 4.
[0049] Step four:
[0050] When the test starts, the control reversing mechanism 11 switches the water flow from the bypass to the electronic scale 12 side. The drain valve 13 is closed at this time. When the position sensor of the reversing mechanism 11 feeds back that it has been switched to the electronic scale 12 side, the start time, the initial mass of the electronic scale 12, the temperature value and the pressure value are recorded synchronously. During the test, the real-time mass of the electronic scale 12, the temperature value and the pressure value are recorded every 0.5 seconds; when the test is finished, the control reversing mechanism 11 is switched back to the bypass pipeline, and when the position sensor of the reversing mechanism feeds back that it has been switched to the bypass side, the stop time, the temperature value and the pressure value are recorded, and after the electronic scale 12 is stable, the final mass of the electronic scale 12 is recorded.
[0051] Step five:
[0052] According to the test recorded data, the water flow (kg / min) can be accurately calculated, the water density can be obtained according to the average temperature value and the average pressure value, and the instantaneous flow average value (L / min) can be calculated. The key detection projects of the gas water heater 9, such as the thermal efficiency and the heat water rate, are applied.
[0053] Step six:
[0054] After the test is finished, the drain valve 13 is opened, the water in the container is discharged, the electronic scale 12 returns to the initial state, and the next test is waited.
[0055] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A quality method based gas water heater detection device, characterized in that: The device comprises a filter (1), a first pneumatic angle seat valve (2), a pressure regulator (3), a flow indicator (4), a one-way valve (5), a pressure transmitter (6), a nozzle structure (110), a first adjusting pipeline, a second adjusting pipeline, a reversing mechanism (11), a water storage container, an electronic scale (12), a main pipeline, a control mechanism, two connecting pipelines and two temperature transmitters (7). The filter (1), the first pneumatic angle seat valve (2), the pressure regulator (3), the flow indicator (4), the one-way valve (5) and the pressure transmitter (6) are sequentially connected. The two temperature transmitters (7) are respectively connected to one of the connecting pipelines, and the two connecting pipelines are used for mounting a gas water heater (9) to be tested. One of the temperature transmitters (7) is connected to the pressure transmitter (6), and the other temperature transmitter (7) is connected to the main pipeline through the first adjusting pipeline and the second adjusting pipeline. The main pipeline is connected to the nozzle structure (110), and the nozzle structure (110) is opposite to the reversing mechanism (11).
2. The quality-based gas water heater detection device of claim 1, wherein: One end of the reversing mechanism (11) is opposite to the water storage container, and the other end of the reversing mechanism (11) is connected to a discharge pipeline.
3. The quality-based gas water heater detection device of claim 2, wherein: The electronic scale (12) is arranged below the water storage container and is connected to the control mechanism.
4. The quality-based gas water heater detection device of claim 2, wherein: The reversing mechanism (11) comprises a reversing shell (115), a reversing structure (112), a pushing device, a first pipeline and a second pipeline.
5. The quality-based gas water heater detection device according to any one of claims 2-4, wherein: The reversing structure (112) is arranged in the reversing shell (115), the first pipeline and the second pipeline are symmetrically arranged at the bottom of the reversing shell (115), the first pipeline is opposite to the water storage container, the second pipeline is connected to the discharge pipeline, the reversing structure (112) is opposite to the nozzle structure (110), and the pushing device is used to drive the reversing structure (112) to switch so that the nozzle structure (110) is connected to the water storage container or the discharge pipeline.
6. The quality-based gas water heater detection device of claim 5, wherein: A reversing sensor is further arranged and connected to the control mechanism.
7. The quality-based gas water heater detection device of claim 5, wherein: The reversing sensor is used to record the time when the reversing structure (112) switches to the water storage container or the discharge pipeline.
8. The quality-based gas water heater detection device of claim 5, wherein: A pipeline purging interface (8) is further arranged at the opposite end of the temperature transmitter (7) close to the pressure transmitter (6).
9. The quality-based gas water heater detection device of claim 5, wherein: The reversing structure (112) comprises a first water outlet and a second water outlet, the outer walls of the first water outlet and the second water outlet are provided with rib structures (113), the top portions of the first water outlet and the second water outlet are communicated, and the middle portions of the communicated positions of the first water outlet and the second water outlet are opposite to the nozzle structure (110). A drain valve (13) is arranged at the bottom of the water storage container. The pushing device is a sliding table air cylinder (114). A cover plate is arranged at the top of the reversing shell (115), an end portion of the nozzle structure (110) is provided with a nozzle mounting plate (111), and the cover plate is provided with a notch capable of cooperating with the nozzle mounting plate (111). A support structure is further arranged and connected to the outer wall of the reversing shell (115).
10. The quality-based gas water heater detection device of claim 5, wherein: The first regulating pipeline comprises a flow regulating valve (10) and a second pneumatic angle seat valve, the flow regulating valve (10) is connected with the second pneumatic angle seat valve, the flow regulating valve is connected with the temperature transmitter (7), the second pneumatic angle seat valve is connected with the main pipeline, and the first regulating pipeline and the second regulating pipeline are of the same structure.