Wire and cable quality detection device
By introducing components such as horizontal guide rails, vertical guide rails, and flaw detection probes into the wire and cable inspection device, automatic continuous inspection and tensile testing of multiple cables are realized, solving the problem of low efficiency of existing devices and improving inspection efficiency and functionality.
Patent Information
- Application Number
- CN202422938350.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing wire and cable quality testing equipment lacks multi-station and automatic auxiliary testing structures, requiring staff to perform tests sequentially, which affects efficiency and limits functionality.
The design incorporates components such as horizontal guide rails, vertical guide rails, flaw detection probes, hydraulic rods, and tension sensors to achieve automatic continuous detection of multiple cables, and uses hydraulic rods and mounting brackets for tension detection.
It enables automatic continuous surface flaw detection of multiple cables, improving detection efficiency, reducing labor costs, and adding tensile testing functionality, thus reducing the limitations of the device.
Smart Images

Figure CN223678968U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of electric wire and cable detection, in particular to an electric wire and cable quality detection device. BACKGROUND
[0002] The electric wire and cable quality detection device is a device for firmly clamping a cable, assisting a worker in electric wire and cable quality detection work, ensuring that the cable remains stationary during the detection process, thereby improving the accuracy and efficiency of detection, and being able to adapt to cables of different specifications, and being an important component in electric wire and cable quality detection and performance testing.
[0003] At present, related electric wire and cable quality detection devices lack a multi-station and automatic auxiliary detection structure, and a worker needs to perform detection operations in sequence, which affects work efficiency, and the devices lack multiple detection methods, limiting the functions of the devices. CONTENT OF THE UTILITY MODEL
[0004] In order to solve the problems in the background art, the application provides an electric wire and cable quality detection device.
[0005] The electric wire and cable quality detection device provided by the application adopts the following technical scheme:
[0006] The electric wire and cable quality detection device comprises a support table, a support base and a vertical guide rail, the top of the support base is fixedly connected with the support table, one end of the support table is fixedly connected with an ultrasonic flaw detector, one end of the support table at the bottom of the ultrasonic flaw detector is fixedly connected with a control host, vertical guide rails are movably installed on the two sides of the support table, support frames are fixedly connected to the outer sides of the vertical guide rails, a horizontal guide rail is movably installed at the bottom of the support frame, a flaw detection probe is fixedly connected to one end of the horizontal guide rail, a hydraulic rod is fixedly connected to one end of the inside of the support table, a connecting block is fixedly connected to one side of the hydraulic rod, a tension sensor is fixedly connected to one side of the connecting block, fixed frames are fixedly connected to one side of the tension sensor and the top of the support table, a fixed block is installed at one end of the top of the support table of the fixed frame, four groups of fixed blocks are arranged, a fixed ring is movably installed on one side close to the fixed blocks, a limiting rod is movably installed at the top of the fixed ring, and a limiting ring is fixedly connected to the bottom of the limiting rod.
[0007] Preferably, one end of the fixed block is fixedly connected with a fixing piece, and a fixed rod is movably installed at the top of the fixing piece.
[0008] Preferably, an active groove is arranged in the inside of the support table at the top of the hydraulic rod, and the connecting block is embedded in the active groove.
[0009] Preferably, a support block is fixedly connected to the bottom of the support table, and the support block is made of aluminum alloy.
[0010] Preferably, the inner bottom wall of the fixing ring is fixedly connected with an anti-skid ring, and the anti-skid ring is made of silicone rubber.
[0011] To sum up, the present application has the following beneficial technical effects:
[0012] Through the arrangement of the horizontal guide rail, the vertical guide rail and the flaw detection probe, the surface flaw detection of the plurality of electric wires and cables can be automatically and continuously performed, without the manual operation of sequentially performing the wire detection and then disassembling the wires, so that the labor cost is saved, and the detection efficiency of the electric wires and cables is effectively improved. Through the arrangement of the hydraulic rod, the tension sensor and the fixing frame, the tension and damage detection of the electric wires and cables can be conveniently performed by the workers, so that the function of the device is increased, and the limitation of the device is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 is the overall perspective view of the application embodiment;
[0014] Fig. 2 is the rear view of the application embodiment;
[0015] Fig. 3 is the partial structure schematic view of the tension sensor and the fixing frame of the application embodiment.
[0016] Explanation of reference signs: 1, horizontal guide rail; 2, support frame; 3, ultrasonic flaw detector; 301, flaw detection probe; 4, control host; 5, support table; 6, support seat; 601, support block; 7, vertical guide rail; 8, fixing block; 801, fixing piece; 802, fixing rod; 9, fixing ring; 10, limiting rod; 1001, limiting ring; 11, hydraulic rod; 12, movable groove; 13, connecting block; 14, tension sensor; 15, fixing frame; 16, anti-skid ring. DETAILED DESCRIPTION
[0017] The following will be described in detail in combination with the drawings Figs. 1-3 The application will be further described in detail.
[0018] The application embodiment discloses an electric wire and cable quality detection device. Referring to Figs. 1-3The utility model provides an electric wire cable quality detection device, including support table 5, support seat 6 and vertical guide rail 7, the top fixedly connected with support table 5 of support seat 6, one end of support table 5 is fixedly connected with ultrasonic flaw detector 3, one end fixedly connected with control host computer 4 at the bottom of ultrasonic flaw detector 3 of support table 5, both sides of support table 5 are movably installed with vertical guide rail 7, and the outside of vertical guide rail 7 is fixedly connected with support frame 2, and the bottom of support frame 2 is movably installed with horizontal guide rail 1, and one end of horizontal guide rail 1 is fixedly connected with flaw detection probe 301, and the top of one end of fixed frame 15 is installed with fixed block 8 of support table 5, and fixed block 8 is provided with four groups, and the side close to of fixed block 8 is movably installed with fixed ring 9, and the top of fixed ring 9 is movably installed with limiting rod 10, and the bottom of limiting rod 10 is fixedly connected with limiting ring 1001, and staff can insert the both ends of multiple electric wire cables into the inside of multiple fixed rings 9 respectively, and rotates limiting rod 10, makes it push limiting ring 1001 and descend to contact with electric wire cable, and limiting ring 1001 and fixed ring 9 cooperate and clamp and fix electric wire cable, and then pull one of fixed rings 9 and make it pull straight electric wire cable, at this moment, control horizontal guide rail 1 and drive flaw detection probe 301 to move left and right, make flaw detection probe 301 cooperate with ultrasonic flaw detector 3 and detect electric wire cable, after the detection of a electric wire cable, control vertical guide rail 7 and drive support frame 2 and flaw detection probe 301 to move back and forth, switch the cable of detection, realize the automatic continuous surface detection of multiple electric wire cables.
[0019] One end fixedly connected with hydraulic rod 11 in support table 5, one side of hydraulic rod 11 is fixedly connected with connecting block 13, one side of connecting block 13 is fixedly connected with tension sensor 14, one side of tension sensor 14 and the top of support table 5 are fixedly connected with fixed frame 15, first, connect hydraulic power equipment with hydraulic rod 11, when needing to detect the tensile strength of electric wire cable, the electric wire cable needing to be detected is tied around the periphery of two fixed frames 15, then control hydraulic rod 11 and pull one of fixed frames 15, make electric wire cable straight, continuously pull fixed frame 15 and electric wire cable until to limit compression force, tension sensor 14 can detect the tension applied to hydraulic rod 11, and display tension data through control host computer 4, and staff can observe and record the tensile strength data of electric wire cable during tension detection processing.
[0020] Refer to Fig. 2 One end of fixed block 8 is fixedly connected with fixed part 801, and fixed rod 802 is movably installed at the top of fixed part 801, after staff adjusts fixed block 8 to the position, fixed rod 802 is screwed into the inside of fixed part 801 to abut with support table 5, increase the friction between fixed part 801 and support table 5, realize the position of fixed block 8 is limited.
[0021] Refer to Fig. 2The support table 5 is internally provided with a movable groove 12 at the top of the hydraulic rod 11, and a connecting block 13 is embedded in the movable groove 12, the movable groove 12 can guide and limit the moving direction of the connecting block 13, and the stability of the movement of the connecting block 13 is improved.
[0022] With reference to Fig. 1 The support table 5 is internally provided with a movable groove 12 at the top of the hydraulic rod 11, and a connecting block 13 is embedded in the movable groove 12, the movable groove 12 can guide and limit the moving direction of the connecting block 13, and the stability of the movement of the connecting block 13 is improved.
[0023] With reference to Fig. 2 The inner bottom wall of the fixed ring 9 is fixedly connected with an anti-skid ring 16, and the anti-skid ring 16 is made of silicone rubber material, the anti-skid ring 16 increases the friction between the fixed ring 9 and the wire cable, and the stability of fixing the wire cable is improved.
[0024] The implementation principle of the wire cable quality detection device is as follows: first, the two ends of the plurality of wire cables are inserted into the interiors of the plurality of fixed rings 9, the limiting rod 10 is twisted, the limiting ring 1001 and the fixed ring 9 are matched to clamp and fix the wire cable, one of the fixed rings 9 is pulled to pull the straight wire cable, the transverse guide rail 1 drives the flaw detection probe 301 to move left and right, the flaw detection probe 301 detects the wire cable, the vertical guide rail 7 drives the support frame 2 and the flaw detection probe 301 to move forward and backward, the cable to be detected is bound around the two fixed frames 15, the hydraulic rod 11 is controlled to pull one of the fixed frames 15, the wire cable is straightened, the fixed frame 15 and the wire cable are continuously pulled until the limit compression force, and the tension sensor 14 detects the pulling force of the hydraulic rod 11, so that the tensile detection and quality detection of the wire cable are completed.
[0025] Finally, the following points should be noted: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0026] Secondly, the present application discloses an embodiment of the drawings, only the structures related to the present application are involved, other structures can be referred to the general design, and the same embodiment and different embodiments of the present application can be combined with each other under the condition of no conflict;
[0027] Finally: the above only for the preferred embodiments of the present application have, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.
[0028] The above are the preferred embodiments of the present application, and are not limited by the scope of protection of the present application, therefore: any equivalent changes made in accordance with the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.
Claims
1. A device for detecting the quality of an electric wire or cable, comprising a support table (5), a support seat (6) and vertical guides (7), characterized in that: The top of the support seat (6) is fixedly connected with a support table (5), one end of the support table (5) is fixedly connected with an ultrasonic flaw detector (3), the bottom of the ultrasonic flaw detector (3) is fixedly connected with a control host (4) at one end of the support table (5), both sides of the support table (5) are movably installed with vertical guide rails (7), the outer side of the vertical guide rails (7) is fixedly connected with support frames (2), the bottom of the support frames (2) is movably installed with horizontal guide rails (1), one end of the horizontal guide rails (1) is fixedly connected with a flaw detection probe (301), one end inside the support table (5) is fixedly connected with a hydraulic rod (11), one side of the hydraulic rod (11) is fixedly connected with a connecting block (13), one side of the connecting block (13) is fixedly connected with a tension sensor (14), one side of the tension sensor (14) and the top of the support table (5) are fixedly connected with a fixing frame (15), the top of the support table (5) of one end of the fixing frame (15) is installed with a fixed block (8), the fixed block (8) is provided with four groups, one side close to the fixed block (8) is movably installed with a fixed ring (9), the top of the fixed ring (9) is movably installed with a limiting rod (10), the bottom of the limiting rod (10) is fixedly connected with a limiting ring (1001).
2. The electric wire and cable quality detection device according to claim 1, characterized by: The fixed block (8) is fixedly connected with a fixed part (801), and the top of the fixed part (801) is movably installed with a fixed rod (802).
3. The electric wire and cable quality detection device according to claim 1, characterized by: The inside of the support table (5) at the top of the hydraulic rod (11) is provided with a movable groove (12), and the connecting block (13) is embedded in the movable groove (12).
4. The electric wire and cable quality detection device according to claim 1, characterized by: The bottom of the support table (5) is fixedly connected with a support block (601), and the support block (601) is made of aluminum alloy material.
5. The electric wire and cable quality detection device according to claim 1, characterized by: The inner bottom wall of the fixed ring (9) is fixedly connected with an anti-skid ring (16), and the anti-skid ring (16) is made of silicone rubber material.