Synchronous detection equipment for insulating and voltage-resistant coating of aluminum alloy battery tray

Abstract

A cantilever hanger is arranged at one end of a rack, a plurality of vertical lifting cylinders are mounted on the cantilever hanger, piston heads of the lifting cylinders are connected with a lifting frame, and a plurality of detection heads are fixedly connected below the lifting frame. According to the utility model, voltage insulation and compression resistance tests can be simultaneously carried out on the bottom surface and the side surface of the inner cavity of the battery tray, and the efficiency of insulation and compression resistance coating detection of the battery tray is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to new energy automobile manufacturing technical field, concretely is a kind of aluminium alloy battery tray insulation pressure -resistant coating synchronous detection equipment. BACKGROUND

[0002] Battery tray is important component in new energy automobile, it supports all weight of the core component of vehicle-power battery, and gives power battery necessary protection, at the same time, in order to better guarantee power battery and vehicle main body maintain good electrical insulation, prevent electric leakage, battery tray inner cavity also needs to be sprayed with a layer of insulation pressure -resistant coating to protect, insulation pressure -resistant coating not only can block high-voltage electricity, prevent arc breakdown coating, and also have high temperature resistance, waterproof fireproof, pressure resistance impact resistance, corrosion resistance etc.;Coating to battery tray inner cavity zero dead angle full coverage, it is indispensable processing procedure in power battery tray manufacturing.

[0003] After insulation pressure -resistant coating is coated, in order to verify its insulation, usually still need to carry out high-voltage limit insulation and pressure resistance test to insulation pressure -resistant coating, test method is using insulation pressure -resistant tester, the power cable of tester is communicated with power guide plate, the size area of power guide plate is matched with the surface to be measured of battery tray, power guide plate is contacted with the surface to be measured of power battery tray, and the insulation performance and electrical performance of the surface to be measured can be displayed on tester display screen, thereby realizing the insulation detection of power battery tray.But different from ordinary electrical components is that: insulation pressure -resistant coating on battery tray not only exists on one surface, the bottom surface, side surface of battery tray all belong to surface to be measured, and after battery compartment is separated by crossbeam, multiple bottom surfaces, side surfaces to be measured are formed on one battery tray, leading to great detection workload of battery tray, and tedious operation.In previous operation, manual pressure plate is needed, and each inner side surface of tray is pressed for about 1 minute to obtain detection data, leading to long operation time, time-consuming and laborious, therefore, how to quickly detect battery tray insulation pressure -resistant coating is the technical problem that the person skilled in the art needs to consider. SUMMARY

[0004] The utility model aims at providing a kind of aluminium alloy battery tray insulation pressure -resistant coating synchronous detection equipment, can carry out voltage insulation and pressure resistance test to the bottom surface and side surface of battery tray inner cavity simultaneously, greatly improve the efficiency of battery tray insulation pressure -resistant coating detection.

[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:

[0006] Aluminium alloy battery tray insulation pressure -resistant coating synchronous detection equipment, one end of rack is provided with cantilever hanger, several vertical lifting cylinders are installed in cantilever hanger, the piston head of lifting cylinder is connected with lifting frame, and several detection heads are fixedly connected below lifting frame.

[0007] When the battery tray is located directly below the cantilever hanger, the cylinder drives the detection head to descend and contact the inner cavity of the battery tray. The detection head is connected to the withstand voltage tester through wires, and the tester display screen displays the insulation performance and withstand voltage performance of the surface to be tested, thereby realizing insulation detection of the power battery tray. If the insulation layer is broken, it will be displayed on the tester display screen, and the insulation withstand layer in the inner cavity of the tray can be found by the naked eye.

[0008] Since the battery tray can be divided into several recess cavities by the cross beam, the number of detection heads matches the number of recesses, and each detection head is connected to the tester through wires. Each pressing plate in the detection head is electrically connected through wires, and the insulation and withstand voltage parameters of any detection head can be seen on the tester.

[0009] The detection head includes a detection positive plate, and four sides of the detection positive plate are connected to detection side plates through side pushing cylinders. The detection positive plate contacts the bottom surface of the battery tray, and the detection side plates simultaneously contact the inner side surface of the battery tray. Since the detection positive plate and the detection side plates are connected to each other through wires, the detection head forms a shape that can simultaneously contact the entire inner side surface of the battery tray, eliminating the need for separate detection of multiple inner side surfaces of the battery tray, thereby greatly improving detection efficiency.

[0010] A gas control valve is installed in the middle of the detection positive plate, and the gas control valve is connected to the side pushing cylinders through air pipes. The four side pushing cylinders are in parallel relationship with the gas control valve, so that the actions of the side pushing cylinders are unified and consistent.

[0011] A slide rail is arranged on the length direction of the upper end surface of the rack, and the slide rail is slidably connected to a sliding support plate through a sliding block. The sliding support plate supports the battery tray above.

[0012] One side of the rack is a feeding and discharging station, and the other side is a detection station. The battery trays before and after detection are translated through the track and then carried for feeding and discharging, thereby improving the efficiency of work. The sliding support plate can be driven by manual or cylinder.

[0013] The use method includes the following steps:

[0014] A. The sliding support plate is located at the feeding and discharging station, and the battery tray is placed on the sliding support plate.

[0015] B. The sliding support plate is slid to the detection station.

[0016] C. The lifting cylinder drives the lifting frame to descend with each detection head until the detection positive plate contacts and presses the bottom surface of the inner cavity of the battery tray.

[0017] D. The side pushing cylinder is ejected until each detection side plate contacts and presses each side surface of the inner cavity of the battery tray.

[0018] E, read the test results of the inner cavity of each battery tray groove on the insulation withstand voltage tester, if the data is abnormal, check the specific plane of the insulation withstand voltage coating breakdown point with naked eye and confirm, and record;

[0019] F, the side pushing cylinder and the lifting cylinder are retracted, and the battery tray is discharged to the upper and lower discharge stations.

[0020] Advantages of the utility model

[0021] 1, the utility model is matched with the insulation withstand voltage tester, and is specially used for detecting the insulation withstand voltage coating of the inner cavity of the power battery tray.

[0022] 2, the utility model has compact overall structure of the synchronous detection equipment, is easy to operate, and is convenient to maintain.

[0023] 3, the utility model can be suitable for detecting different specifications and different sizes of battery trays by replacing the detection positive pressure plate and the detection side pressure plate, and the use range is expanded. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a front view of the utility model; (containing a battery tray and a detection position)

[0025] Figure 2 It is a front view of the utility model; (containing a battery tray and a discharge position)

[0026] Figure 3 It is a front view of the utility model; (not containing a battery tray and a discharge position)

[0027] Figure 4 It is a front view of the detection head; (open state)

[0028] Figure 5 It is a front view of the detection head; (retracted state)

[0029] Figure 6 It is a schematic view of the air control valve and the side pushing cylinder air pipe connection;

[0030] Figure 7 It is a schematic view of the equipment wire connection;

[0031] The serial number and the component name in the drawing are as follows: 1, rack; 11, slide rail; 12, sliding support plate; 2, cantilever hanger; 21, lifting cylinder; 22, lifting frame; 3, detection head; 31, detection positive pressure plate; 32, detection side pressure plate; 33, air control valve; 34, side pushing cylinder; 4, battery tray. DETAILED DESCRIPTION

[0032] Example 1

[0033] The aluminum alloy battery tray insulation voltage resistance coating synchronous detection equipment is matched with the HITEK-HEX insulation voltage resistance tester produced by Qingdao Haishuweichuang Electronic Technology Co., Ltd., one end of a rack 1 is provided with a cantilever hanger 2, a plurality of vertical lifting cylinders 21 are installed on the cantilever hanger 2, the piston heads of the lifting cylinders 21 are connected with lifting frames 22, and the lifting frames 22 are fixedly connected with three detection heads 3 below.

[0034] Each detection head 3 comprises a detection positive pressure plate 31, and four side surfaces of the detection positive pressure plate 31 are connected with detection side pressure plates 32 through side pushing cylinders 34.

[0035] A gas control valve 33 is installed in the middle of the detection positive pressure plate 31, and the gas control valve 33 is connected with the side pushing cylinders 34 through gas pipes respectively.

[0036] A sliding rail 11 is arranged on the length direction of the upper end surface of the rack 1, the sliding rail 11 is slidably connected with a sliding support plate 12 through a sliding block, and the battery tray 4 is supported above the sliding support plate 12.

Claims

1. An aluminum alloy battery tray insulation voltage resistance coating synchronous detection device, characterized in that: One end of the rack (1) is provided with a cantilever hanger (2), the cantilever hanger (2) is installed with several vertical lifting cylinders (21), the piston head of the lifting cylinder (21) is connected with a lifting frame (22), and the lower part of the lifting frame (22) is fixedly connected with several detection heads (3).

2. The aluminum alloy battery tray insulation and voltage withstand coating simultaneous detection apparatus of claim 1, wherein: The detection head (3) comprises a detection positive pressure plate (31), and four side surfaces of the detection positive pressure plate (31) are connected with detection side pressure plates (32) through side push cylinders (34).

3. The aluminum alloy battery tray insulation and voltage withstand coating simultaneous detection apparatus of claim 2, wherein: The detection positive pressure plate (31) is provided with a pneumatic control valve (33) in the middle part, and the pneumatic control valve (33) is connected with the side push cylinders (34) through air pipes.

4. The aluminum alloy battery tray insulation and voltage withstand coating simultaneous detection apparatus of claim 1, wherein: The upper end surface of the rack (1) is provided with a slide rail (11) in the length direction, the slide rail (11) is slidably connected with a sliding support plate (12) through a sliding block, and the upper part of the sliding support plate (12) supports a battery tray (4).

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