Intelligent multi-wire harness detection system

By designing an intelligent multi-wire harness detection system, a stable connection and movement of multiple wire harnesses is achieved using a limit plate, slots, and a drive mechanism. This solves the problem of low efficiency in the detection of large batches of wire harnesses in existing technologies and realizes efficient and accurate multi-wire harness detection.

CN223679328UActive Publication Date: 2025-12-16XIANGYANG SIKES ELECTRIC CO LTD
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Patent Information

Application Number
CN202422835684.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-12-16
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing technologies can only detect one wire harness at a time, resulting in low detection efficiency due to the inability to efficiently detect multiple wire harnesses in large batches.

Method used

Design an intelligent multi-wire harness detection system, which adopts a limit plate, slot, wire groove and drive mechanism. The system realizes the limit and movement of multiple wire harnesses through servo motor and screw, and uses current sensor and indicator light to detect the on/off status of wire harnesses, thereby improving detection efficiency.

Benefits of technology

It achieves stable connection and efficient detection of multiple wire harnesses, improving the efficiency and accuracy of large-volume wire harness detection.

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Abstract

The utility model provides an intelligent multi-wire harness detection system comprising a box body, the box body is T-shaped, one side of the outer wall of the box body is fixedly provided with a display screen, one end of the box body is movably provided with a wire clamping plate through a driving mechanism, and the inner side of one end of the box body is fixedly provided with first plugs in a matrix. A plurality of wire harnesses can be limited through a limiting plate, a slot, a wire slot and the like, so that the stability of the wire harnesses is improved, a wire clamping plate can be moved through a servo motor, a screw rod, a fixed rod and other driving mechanisms, so that a first plug and a second plug are mutually plugged, and the wire harnesses are connected with a control circuit board and an indicator lamp; and the on-off state of the wire harness is detected through the indicating lamp and the current sensor, so that the detection of a plurality of wire harnesses is facilitated, the detection efficiency of large-batch wire harnesses can be improved, and the practicability is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wire harness detection, specifically to an intelligent multi-wire harness detection system. BACKGROUND

[0002] The patent with the publication number CN116660783A proposes an intelligent wire harness detection device, which at least includes a first interface, a second interface and multiple detection units. The first interface and the second interface are both provided with multiple independent pins, which are used to connect with the connectors at both ends of the measured wire harness, so as to connect the wire harness between the first interface and the second interface and the detection device in order according to the pin sequence, thereby detecting the wire harness. However, only one wire harness can be detected each time, and the wire harness detection efficiency is low when a large number of detections are performed.

[0003] Therefore, the utility model provides an intelligent multi-wire harness detection system. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies in the prior art, the utility model aims to provide an intelligent multi-wire harness detection system to solve the problems raised in the background art. The utility model facilitates the detection of multiple wire harnesses through the limiting plate, the slot and the wire slot, and can limit the wire harness, thereby improving the large-batch wire harness detection efficiency and having high practicability.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: an intelligent multi-wire harness detection system, comprising a box body, the shape of the box body is "T" type, a display screen is fixedly arranged on one side of the outer wall of the box body, a wire clamping plate is movably arranged at one end of the box body through a driving mechanism, a first plug is fixedly installed on the inner side of one end of the box body in a matrix manner, a wire harness is installed on one side of the wire clamping plate through a wire slot and a limiting plate, a control circuit board is fixedly arranged on the top of the inner side of the box body, a current sensor is fixedly arranged on one side of the control circuit board, and the limiting plate is symmetrically fixedly arranged on one side of the wire clamping plate.

[0006] Further, the driving mechanism comprises a mounting bracket, a servo motor and a screw rod, the mounting bracket is "U" type, the mounting bracket is fixedly arranged on the inner wall of the box body, and two fixed holes are symmetrically formed on the bottom of the box body.

[0007] Further, the servo motor is fixedly installed on the inner side of the mounting bracket, and the screw rod is fixedly arranged on the output shaft of the servo motor.

[0008] Further, a fixed rod is fixedly arranged between one side of the wire clamping plate and the limiting plate, and the fixed rod is screw-connected and installed on the outer side of the screw rod through the screw hole formed in the fixed rod.

[0009] Further, the wire slot is symmetrically arranged on the top and bottom of the wire clamping plate, and the wire harness is clamped in the wire slot.

[0010] Further, the inside of the limiting plate is provided with a insertion slot below the wire slot, and the inner wall of the insertion slot is fixedly provided with a protrusion.

[0011] Further, the two ends of the wire harness are fixedly provided with a second plug, one end of the second plug is inserted into the insertion slot, and the protrusion is clamped in the inside of one end of the second plug.

[0012] Further, the top of the box is fixedly provided with an indicator lamp at equal intervals, the display screen, the indicator lamp and the first plug are electrically connected through the cable and the control circuit board, and the cable between the control circuit board and the first plug passes through the detection hole of the current sensor.

[0013] The beneficial effects of the utility model are as follows: the intelligent multi-wire harness detection system can limit multiple wire harnesses through the limiting plate, the insertion slot and the wire slot, thereby improving the stability of the wire harness, the servo motor, the screw rod and the fixed rod and other driving mechanisms can move the wire clamping plate, the first plug and the second plug are inserted into each other, the wire harness is connected with the control circuit board and the indicator lamp, the on-off state of the wire harness is detected through the indicator lamp and the current sensor, the multiple wire harnesses are conveniently detected, thereby the detection efficiency of the large batch of wire harnesses can be improved, and the utility model has high practicability. ACCURACY OF DRAWINGS

[0014] Fig. 1 It is a structure diagram of the utility model intelligent multi-wire harness detection system;

[0015] Fig. 2 It is a front view sectional view of the utility model intelligent multi-wire harness detection system;

[0016] Fig. 3 It is a wire clamping plate structure diagram of the utility model intelligent multi-wire harness detection system;

[0017] In the drawing: 1, box;2, fixed hole;3, display screen;4, indicator lamp;5, wire clamping plate;6, servo motor;7, screw rod;8, control circuit board;9, current sensor;10, first plug;11, second plug;12, wire harness;13, fixed rod;14, limiting plate;15, wire slot;16, insertion slot. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0019] Please refer toFigs. 1 to 3 The utility model provides a technical scheme: an intelligent multi -wire harness detection system, including box 1, the shape of box 1 is " T " type, the outer wall of box 1 one side is fixed with display screen 3, one end of box 1 is movably provided with the wire clamping plate 5 of drive mechanism, the inside matrix of one end of box 1 is fixedly installed with first plug 10, one side of wire clamping plate 5 is installed with wire harness 12 through wire slot 15 and limit board 14, the top of the inside of box 1 is fixedly set up with control circuit board 8, one side of control circuit board 8 is fixedly set up with current sensor 9, one side of wire clamping plate 5 is fixedly set up with limit board 14 symmetry, through the wire slot 15 and limit board 14 set up, can be positioned to multiple wire harnesses 12, it is convenient for subsequent to multiple wire harnesses 12 simultaneously detection, can improve the detection efficiency of large quantities of wire harnesses 12, and practicality is high.

[0020] In the embodiment, the drive mechanism includes a mounting bracket, a servo motor 6 and a screw rod 7, the mounting bracket is "U" shaped, the mounting bracket is fixedly arranged on the inner wall of the box 1, the two sides of the bottom end of the box 1 are symmetrically provided with fixing holes 2, the servo motor 6 is fixedly installed on the inner side of the mounting bracket, the screw rod 7 is fixedly arranged on the output shaft of the servo motor 6, the fixed rod 13 is fixedly arranged between the limit boards 14 on one side of the wire clamping plate 5, the fixed rod 13 is screw-connected and installed on the outer side of the screw rod 7 through the screw holes formed in the inside thereof, the servo motor 6 and the screw rod 7 can adjust the fixed rod 13, so as to conveniently adjust the wire clamping plate 5, so that the wire clamping plate 5 can drive the second plug 11 and the wire harness 12 to move, and the second plug 11 and the first plug 10 are conveniently inserted and connected with each other.

[0021] In the embodiment, the wire slot 15 is symmetrically formed at the top and the bottom of the wire clamping plate 5, the wire harness 12 is clamped in the inside of the wire slot 15, the insertion slot 16 is formed in the inside of the limit board 14 corresponding to the lower side of the wire slot 15, the protrusions are fixedly arranged on the inner wall of the insertion slot 16, the second plugs 11 are fixedly arranged at the two ends of the wire harness 12, one end of the second plug 11 is inserted into the inside of the insertion slot 16, and the protrusions are clamped in the inside of one end of the second plug 11, the wire harness 12 can be placed in the wire slot 15, and the second plug 11 can be positioned by the insertion slot 16 and the protrusions, so as to improve the stability of the second plug 11.

[0022] The top of the box 1 is fixed with an indicator 4, the display screen 3, the indicator 4 and the first plug 10 are electrically connected through the cable and the control circuit board 8, the cable between the control circuit board 8 and the first plug 10 passes through the detection hole of the current sensor 9, the indicator 4 can indicate the on-off of the wire harness 12, and the current sensor 9 can monitor the presence or absence, strength and other of the current passing through the wire harness 12, thereby improving the accuracy of the wire harness 12 detection.

[0023] In use of the intelligent multi-wire harness detection system, the model of the current sensor 9 is CE-IJ03, the circuits of the plurality of indicators 4 are in parallel, the control circuit board 8 is electrically connected with the external power supply through the cable, the wire harness 12 with the second plug 11 is installed in the wire slot 15 at the top and the bottom respectively, and one end of the second plug 11 is inserted into the insertion slot 16, the second plug 11 is limited by the limiting plate 14, the insertion slot 16 and the protrusion, the servo motor 6 is started, the servo motor 6 drives the fixing rod 13 to slide in the box 1 through the screw rod 7, and the fixing rod 13 drives the wire clamping plate 5 to move towards the box 1, the wire clamping plate 5 drives the second plug 11 and the wire harness 12 to move, the first plug 10 and the second plug 11 are connected in plug, the current flows from the first plug 10 to the second plug 11 to the wire harness 12, and finally forms a loop, the on-off state of the indicator 4 is observed, the indicator 4 is on, indicating that the wire harness 12 is intact, and the indicator 4 is off, indicating that the wire harness 12 is open circuit and cannot form a loop, and the current flowing through the wire harness 12 and the cable is detected by the current sensor 9, and the result is displayed on the display screen 3, the system can conveniently detect a plurality of wire harnesses 12, thereby improving the detection efficiency of a large number of wire harnesses 12 and having high practicability; after detection, the wire clamping plate 5 is moved outward by the driving mechanism such as the servo motor 6, the screw rod 7 and the fixing rod 13, and the wire harness 12 after detection is replaced.

[0024] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. An intelligent multi-beam detection system comprising a cabinet (1), characterized in that, The shape of the box (1) is "T", one side of the outer wall of the box (1) is fixedly provided with a display screen (3), one end of the box (1) is movably provided with a wire clamping plate (5) through a driving mechanism, the inner side of one end of the box (1) is fixedly provided with a first plug (10) in a matrix, one side of the wire clamping plate (5) is provided with a wire harness (12) through a wire slot (15) and a limiting plate (14), the inner side of the top of the box (1) is fixedly provided with a control circuit board (8), one side of the control circuit board (8) is fixedly provided with a current sensor (9), and the limiting plate (14) is symmetrically fixedly provided with one side of the wire clamping plate (5).

2. The intelligent multi-beam detection system of claim 1, wherein: The driving mechanism comprises a mounting bracket, a servo motor (6) and a screw rod (7), the mounting bracket is "U" shaped, and the mounting bracket is fixedly arranged on the inner wall of the box (1); the box (1) is provided with a fixed hole (2) on both sides of the bottom end.

3. The intelligent multi-beam detection system of claim 2, wherein: The servo motor (6) is fixedly installed on the inner side of the mounting bracket, and the screw rod (7) is fixedly arranged on the output shaft of the servo motor (6).

4. The intelligent multi-beam detection system of claim 3, wherein: One side of the wire clamping plate (5) is fixedly provided with a fixed rod (13) between the limiting plates (14), and the fixed rod (13) is screw-connected and installed on the outer side of the screw rod (7) through the screw holes formed in the fixed rod (13).

5. The intelligent multi-beam detection system of claim 1, wherein: The wire slot (15) is symmetrically formed in the top and bottom of the wire clamping plate (5), and the wire harness (12) is clamped in the wire slot (15).

6. The intelligent multi-beam detection system of claim 5, wherein: The limiting plate (14) is provided with a slot (16) below the wire slot (15), and the inner wall of the slot (16) is fixedly provided with a protrusion.

7. The intelligent multi-beam detection system of claim 6, wherein: Both ends of the wire harness (12) are fixedly provided with a second plug (11), one end of the second plug (11) is inserted into the slot (16), and the protrusion is clamped in one end of the second plug (11).

8. The intelligent multi-beam detection system of claim 1, wherein: The top of the box (1) is fixedly provided with an indicator light (4), the display screen (3), the indicator light (4) and the first plug (10) are electrically connected through a wire cable, and the wire cable between the control circuit board (8) and the first plug (10) passes through the detection hole of the current sensor (9).

Citation Information

Patent Citations

  • Intelligent wire harness detection device

    CN116660783A