Indexing rotating disc type winding circulation mechanism
By installing fixture components and guide plate components on the indexing turntable, the coil can be quickly switched between winding, shaping, paint removal, welding, tail wire removal and cleaning processes, which solves the problem of low production efficiency in the existing technology and realizes zero waiting time and high-efficiency production in the coil processing process.
Patent Information
- Application Number
- CN202423172298.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing indexing rotary winding circulation mechanism has problems such as lengthy processes and low production efficiency in the coil processing, resulting in significant waiting time and restricting the speed of the entire production line.
The indexing turntable winding circulation mechanism adopts multiple sets of interchangeable fixture components and guide plate components installed on the turntable, which correspond to winding, shaping, paint removal, welding, tail wire removal and cleaning equipment respectively. The turntable is driven by a drive device to rotate, realizing the rapid switching and positioning of the coil between each process, avoiding waiting time.
It achieves zero waiting time in coil processing, maximizes production efficiency, and avoids overpressure by positioning and placing the coil with the fixture assembly and pressing the guide plate assembly, thereby improving the overall efficiency of the production line.
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Figure CN223679921U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to index turntable technical field, concretely relates to index turntable type winding circulation mechanism. BACKGROUND
[0002] Coil winding processing refers to the process that uniformly winds electric wire or wire, thereby forming a coil, which is a manufacturing process widely applied in electronic, electric appliance, motor and other fields, and the material, specification, shape and winding mode of the coil are different according to application occasions.
[0003] The existing index turntable type winding circulation mechanism needs to go through winding, shaping, paint removal, welding, tail wire taking and cleaning and other processes when processing the coil, each process needs separate jig and process, causing long coil processing flow and low production efficiency, and each process leads to significant waiting time, thereby restricting the speed of the whole production line.
[0004] Therefore, the index turntable type winding circulation mechanism is provided. UTILITY MODEL CONTENTS
[0005] The utility model discloses a index turntable type winding circulation mechanism.
[0006] The utility model discloses a index turntable type winding circulation mechanism.
[0007] Index turntable type winding circulation mechanism, including speed reducer, the end of speed reducer is fixedly installed with the protective cover, and the output of speed reducer is fixedly installed with the turntable, the top surface of turntable is fixedly installed with jig assembly, and the top surface of jig assembly is placed with guide piece assembly, so as to be attached to the coil compression.
[0008] Further, the input end of the speed reducer is connected with the motor.
[0009] Further, the jig assembly includes a plurality of L-shaped mounting plates fixedly installed on the top surface of the turntable, the L-shaped mounting plates movably install floating plates thereon, the top surface of the floating plates fixedly install jig cross plates thereon, and the top surface of the jig cross plates fixedly install a plurality of sets of coil positioning protruding shafts thereon.
[0010] Further, the guide piece assembly includes a guide piece rack placed on the top surface of the jig cross plate, and the inner wall of the guide piece rack fixedly installs an attachment rack thereon, and the end of the attachment rack is provided with an opening portion.
[0011] Further, the jig assembly and the guide piece assembly are arranged in an equidistant ring array on the top surface of the turntable, and each corresponds to a winding device, a shaping device, a paint removal device, a welding device, a tail wire taking device and a cleaning device.
[0012] Further, the coil positioning convex shaft is positioned and placed for the coil positioning, and the open part of the end of the fitting frame is in abutting arrangement with the coil sleeved on the surface of the coil positioning convex shaft.
[0013] The utility model discloses the beneficial effect is as follows:
[0014] Through the driving equipment drives the rotating disc to rotate through the speed reducer, and installs multiple groups of interchangeable jig assembly and guide sheet assembly on the rotating disc, and the coil is switched to the corresponding position in the winding, shaping, paint removal, welding, tail line taking and cleaning etc. Multiple processes, and each group of jig assembly is specially responsible for a specific process, and the jig assembly can position and place the coil, and the guide sheet assembly can abut and compress the coil, thereby avoiding overpressure, realizing zero waiting time between the winding module, and maximizing the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model;
[0016] Fig. 2 It is the side view of the utility model;
[0017] Fig. 3 It is the top view of the utility model;
[0018] Fig. 4 It is the schematic diagram of jig assembly and guide sheet assembly of the utility model;
[0019] Reference signs: 1, speed reducer; 2, protective cover; 3, rotating disc; 4, jig assembly; 401, L-shaped mounting plate; 402, floating plate; 403, jig horizontal plate; 404, coil positioning convex shaft; 5, guide sheet assembly; 501, guide sheet frame; 502, fitting frame; 503, open part. DETAILED DESCRIPTION
[0020] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in the following with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments. The components of the embodiments of the utility model described and shown in the drawings can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the utility model.
[0022] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0023] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] like Figs. 1 to 4 As shown, the indexing rotary winding circulation mechanism includes a reducer 1, a protective cover 2 fixedly installed at the end of the reducer 1, and a turntable 3 fixedly installed at the output end of the reducer 1. A fixture assembly 4 is fixedly installed on the top surface of the turntable 3, and a guide plate assembly 5 is placed on the top surface of the fixture assembly 4 to press and adhere the coil. More specifically, the multiple sets of fixture assemblies 4 and guide plate assemblies 5 on the top surface of the turntable 3 enable it to match each station of the winding equipment, shaping equipment, paint removal equipment, welding equipment, tail wire removal equipment, and cleaning equipment. The drive equipment drives the turntable 3 to rotate via the protective cover 2, thereby enabling the coils that have entered several sets of fixture assemblies 4 and guide plate assemblies 5 to enter the next process. This ensures that each winding module has no waiting time, maximizing efficiency. The fixture assembly 4 positions the coil, and when the guide plate assembly 5 is in contact with the coil, the fixture assembly 4 prevents overvoltage of the coil.
[0025] The input end of the reducer 1 is connected to the motor. More specifically, the protective cover 2 reduces the speed of the motor, thereby enabling the turntable 3 to rotate.
[0026] The fixture assembly 4 includes multiple sets of L-shaped mounting plates 401 fixedly mounted on the top surface of the turntable 3. A floating plate 402 is movably mounted on the L-shaped mounting plate 401. A fixture cross plate 403 is fixedly mounted on the top surface of the floating plate 402. Several sets of coil positioning convex shafts 404 are fixedly mounted on the top surface of the fixture cross plate 403. More specifically, the L-shaped mounting plates 401 are fixedly mounted on the top surface of the reducer 1 by fasteners. The movable mounting of the floating plate 402 and the L-shaped mounting plates 401 prevents overvoltage from occurring when the guide plate assembly 5 is in contact with the coil. The coil positioning convex shafts 404 on the top surface of the fixture cross plate 403 enable coil positioning.
[0027] The guide piece assembly 5 comprises a guide piece frame 501 placed on the top surface of the jig horizontal plate 403, and the inner wall of the guide piece frame 501 is fixedly installed with a matching frame 502, and the end of the matching frame 502 is provided with an opening part 503. More specifically, the opening part 503 at the end of the matching frame 502 in the inner wall of the guide piece frame 501 enables the coil to be positioned and pressed tightly.
[0028] The jig assembly 4 and the guide piece assembly 5 are arranged in an equidistant annular array on the top surface of the rotating disc 3, and correspond to the winding device, the shaping device, the paint removing device, the welding device, the tail wire taking device and the cleaning device respectively. More specifically, through the corresponding relationship between the plurality of sets of jig assembly 4 and guide piece assembly 5 on the top surface of the rotating disc 3 and the winding device, the shaping device, the paint removing device, the welding device, the tail wire taking device and the cleaning device, the coil can be brought into the next process by the jig assembly 4 and the guide piece assembly 5 when the rotating disc 3 rotates.
[0029] The coil positioning convex shaft 404 is used for positioning and placing the coil, and the opening part 503 at the end of the matching frame 502 is used for abutting the coil sleeved on the surface of the coil positioning convex shaft 404. More specifically, the coil is positioned by the coil positioning convex shaft 404, and the coil is abutted and pressed tightly by the opening part 503 at the end of the matching frame 502.
[0030] In summary, through the plurality of sets of jig assembly 4 and guide piece assembly 5 on the top surface of the rotating disc 3, each station of the winding device, the shaping device, the paint removing device, the welding device, the tail wire taking device and the cleaning device is matched, the rotating disc 3 is driven to rotate by the driving device through the protective cover 2, so that the coil in the plurality of sets of jig assembly 4 and guide piece assembly 5 can enter the next process, each winding module has no waiting time, the efficiency can be maximized, the coil is positioned and placed by the jig assembly 4, and the coil is abutted by the jig assembly 4 and the guide piece assembly 5, so that the coil is prevented from being over-pressed.
[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. An indexing dial type winding cycle mechanism, characterized by, The utility model provides a kind of coil pressing device, including reducer (1), the end of the reducer (1) is fixedly installed with protective cover (2), and the output end of the reducer (1) is fixedly installed with rotary table (3), the top surface of the rotary table (3) is fixedly installed with jig assembly (4), and the top surface of the jig assembly (4) is placed with guide piece assembly (5), to coil fit compression.
2. The index dial winding cycle mechanism of claim 1, wherein, The input end of the reducer (1) is connected with motor.
3. The index dial thread winding cycle mechanism of claim 1 wherein, The jig assembly (4) includes a plurality of L-shaped mounting plates (401) fixedly installed on the top surface of the rotary table (3), the L-shaped mounting plates (401) movably install floating plate (402), the top surface of the floating plate (402) is fixedly installed with jig cross plate (403), and the top surface of the jig cross plate (403) is fixedly installed with a plurality of groups of coil positioning convex shafts (404).
4. The index dial thread winding cycle mechanism of claim 3, wherein, The guide piece assembly (5) includes guide piece rack (501) placed on the top surface of the jig cross plate (403), and the inner wall of the guide piece rack (501) is fixedly installed with fit frame (502), and the end of the fit frame (502) is provided with opening portion (503).
5. The index dial thread winding cycle mechanism of claim 1 wherein, The jig assembly (4) and the guide piece assembly (5) are arranged in equidistant annular array on the top surface of the rotary table (3), and are respectively corresponding to winding equipment, shaping equipment, paint removal equipment, welding equipment, tail wire taking equipment and cleaning equipment.
6. The index dial thread winding cycle mechanism of claim 4 wherein, The coil positioning convex shaft (404) is placed for positioning coil, and the opening portion (503) at the end of the fit frame (502) is in fit with the coil sleeved on the surface of the coil positioning convex shaft (404).