Novel discharge tube aging machine
By designing a new type of automatic feeding and unloading assembly for the aging machine of discharge tubes, the problem of low automation in the existing technology has been solved, realizing the automatic feeding and storage of discharge tube components and improving work efficiency.
Patent Information
- Application Number
- CN202423186695.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The existing automated aging equipment for discharge tubes has a low degree of automation, cannot automatically feed and unload materials, and has low work efficiency.
A novel discharge tube aging machine was designed, which adopts an automatic feeding assembly consisting of a left transfer plate, a right transfer plate, a discharge tube fixture plate and a transfer drive mechanism to realize the automatic feeding of discharge tube elements into the aging operation position, and the automatic unloading and storage through the receiving hopper.
The automated feeding and unloading of discharge tube components has been achieved, improving the level of automation and work efficiency.
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Figure CN223680052U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field especially, and it is a new type discharge tube aging machine. BACKGROUND
[0002] The Chinese utility model patent with patent number ZL202121289560.5 and patent name "discharge tube automatic aging device" discloses the following technical scheme: the discharge tube automatic aging device includes a base, an aging discharge mechanism, the top of the base is fixedly connected with a ceramic plate corresponding to the aging discharge mechanism, one end of the base is fixedly connected with a support column, the top of the support column is fixedly connected with a telescopic cylinder, the output end of the telescopic cylinder is fixedly connected with a mounting plate, and the mounting plate is provided with a lifting drive mechanism for driving the aging discharge mechanism to move up and down.
[0003] When the discharge tube automatic aging device works, the aging discharge tube is placed on the ceramic plate, the horizontal position of the mounting plate is adjusted by the telescopic cylinder, and then the aging discharge mechanism moves up and down by the lifting adjustment mechanism to adjust the height of the aging discharge mechanism; the aging discharge mechanism is connected with the discharge tube to complete the aging operation of the discharge tube.
[0004] It should be pointed out that the discharge tube automatic aging device still has the following defects:
[0005] Defect 1: It cannot automatically feed, that is, it cannot automatically send the discharge tube to the working position of the aging discharge mechanism, and the degree of automation is low and the working efficiency is low.
[0006] Defect 2: It cannot automatically unload and store the aged discharge tube, and the degree of automation is low. UTILITY MODEL CONTENTS
[0007] The utility model aims at the deficiencies of the prior art and provides a new type discharge tube aging machine, which has novel structure design, high degree of automation and high working efficiency.
[0008] To achieve the above-mentioned purpose, the utility model realizes the following technical scheme.
[0009] A new type discharge tube aging machine includes a base, the upper end of the base is provided with a fixed support, the fixed support is provided with a lifting drive mechanism, and the driving end of the lifting drive mechanism is provided with an aging discharge mechanism.
[0010] The upper end of the base is provided with a top horizontal plate arranged horizontally and transversely, the upper surface of the top horizontal plate is fixedly installed with a fixed supporting plate, and the rear end side of the top horizontal plate and the fixed supporting plate is provided with a material receiving hopper for receiving the discharge tube.
[0011] The left and right side moving plates are symmetrically arranged on both sides of the fixed supporting plate.
[0012] The new type discharge tube aging machine further comprises a discharge tube jig plate, the discharge tube jig plate is provided with a plurality of discharge tube positioning holes which are vertically penetrated and arranged in a rectangular array; during the operation of the new type discharge tube aging machine, the discharge tube jig plate is placed between the left and right side moving plates, and the discharge tube jig plate is located directly above the fixed supporting plate.
[0013] The moving driving mechanism comprises a motor mounting seat screwed to the lower surface of the top horizontal plate, and a moving driving screw rod mounted to the top horizontal plate through a bearing seat.
[0014] The moving driving mechanism further comprises a moving driving frame, the moving driving frame is provided with a moving screw rod nut corresponding to the moving driving screw rod, and the moving driving screw rod and the moving screw rod nut cooperatively form a ball screw pair.
[0015] The moving driving frame is provided with a left vertical plate located below the left side moving plate and a right vertical plate located below the right side moving plate, the left and right vertical plates respectively pass through the top horizontal plate, the upper end of the left vertical plate is connected with the left side moving plate, and the upper end of the right vertical plate is connected with the right side moving plate.
[0016] The left side moving plate and the top horizontal plate, and the right side moving plate and the top horizontal plate are respectively provided with horizontal guide pairs.
[0017] The upper surface of the left side moving plate is screwed with a left positioning strip, and the upper surface of the right side moving plate is screwed with a right positioning strip.
[0018] The fixed supporting plate comprises a lower insulating plate screwed and fastened to the upper surface of the top horizontal plate, and an upper steel plate is screwed and fastened to the upper surface of the lower insulating plate.
[0019] The lifting driving mechanism comprises a lifting driving cylinder screwed and fastened to the upper end of the fixed support, and the driving end of the lifting driving cylinder is connected with a lifting driving block located above the fixed support.
[0020] The lifting driving block is provided with a guide column which penetrates through the fixed support and extends below the fixed support, the fixed support is provided with a guide sleeve corresponding to the guide column, the guide column and the guide sleeve cooperatively form a vertical guide pair, and the lower end of the guide column is connected with the aging discharge mechanism.
[0021] The old burn discharge mechanism comprises a discharge needle mounting seat, and the discharge needle mounting seat is provided with a plurality of old burn discharge needles arranged in sequence and spaced apart from each other from left to right.
[0022] The lower end of the guide column is connected with the discharge needle mounting seat.
[0023] Compared with the prior art, the new type discharge tube burn-in machine has the following beneficial effects, specifically:
[0024] 1、The new type discharge tube burn-in machine has the following beneficial effects, specifically:
[0025] 2、For the discharge tube element that has completed the burn-in, the new type discharge tube burn-in machine can automatically fall into the receiving hopper, thereby achieving automatic unloading and storage.
[0026] 3、Therefore, the new type discharge tube burn-in machine has the advantages of novel structure design, high automation degree and high work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0027] The utility model will be further described below by using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
[0028] Figure 1 It is the structural schematic diagram of the utility model.
[0029] Figure 2 It is the local structure schematic diagram of the utility model.
[0030] Figure 3 It is the structure schematic diagram of another view of the utility model.
[0031] Figure 4 It is the structure schematic diagram of the utility model's shift drive mechanism.
[0032] In Figures 1 to 4 It comprises:
[0033] 1-Base; 11-Top horizontal plate; 2-Fixed bracket; 3-Lifting drive mechanism; 31-Lifting drive cylinder; 32-Lifting drive block; 33-Guide column; 34-Guide sleeve; 4-Aging discharge mechanism; 41-Discharge needle mounting seat; 42-Aging discharge needle; 5-Fixed support plate; 51-Lower insulating plate; 52-Upper steel plate; 6-Receiving hopper; 71-Left transfer plate; 72-Right transfer plate; 73-Left positioning strip; 74-Right positioning strip; 8-Transfer drive mechanism; 81-Motor mounting seat; 82-Bearing seat; 83-Transfer drive screw; 84-Transfer drive motor; 85-Transfer drive frame; 851-Left vertical plate; 852-Right vertical plate; 86-Transfer screw nut; 87-Horizontal guide pair; 9-Discharge tube fixture plate; 91-Discharge tube positioning hole. Detailed Implementation
[0034] The present invention will now be described in conjunction with specific embodiments.
[0035] Example 1, as Figures 1 to 3 As shown, a novel discharge tube aging machine includes a base 1, a fixed bracket 2 is installed at the upper end of the base 1, a lifting drive mechanism 3 is installed on the fixed bracket 2, and an aging discharge mechanism 4 is installed at the drive end of the lifting drive mechanism 3.
[0036] Among them, such as Figures 1 to 3 As shown, the upper end of the base 1 is provided with a top horizontal plate 11 arranged horizontally. A fixed support plate 5 is fastened to the upper surface of the top horizontal plate 11. A receiving hopper 6 for receiving the discharge tube is installed on the rear end side of the fixed support plate 5 on the top horizontal plate 11.
[0037] Furthermore, such as Figures 1 to 4 As shown, a left transfer plate 71 and a right transfer plate 72 are installed horizontally and slidably on the top horizontal plate 11, and are arranged symmetrically on both sides of the fixed support plate 5. The base 1 is equipped with a transfer drive mechanism 8, which is driven by the left transfer plate 71 and the right transfer plate 72.
[0038] Furthermore, the new type of discharge tube aging machine also includes a discharge tube fixture plate 9, which has several discharge tube positioning holes 91 arranged in a rectangular array and vertically penetrating each other. When the new type of discharge tube aging machine is working, the discharge tube fixture plate 9 is placed between the left transfer plate 71 and the right transfer plate 72, and the discharge tube fixture plate 9 is located directly above the fixed support plate 5.
[0039] It should be noted that for the burn-in discharge mechanism 4 of the present embodiment, the burn-in discharge mechanism 4 comprises a discharge needle mounting seat 41, the discharge needle mounting seat 41 is provided with a plurality of burn-in discharge needles 42 arranged in sequence from left to right, the discharge needle mounting seat 41 is an insulating member; the lower end of the guide column 33 is connected with the discharge needle mounting seat 41. Specifically, the number of discharge tube positioning holes 91 in each row of the discharge tube jig plate 9 is consistent with the number of burn-in discharge needles 42 on the discharge needle mounting seat 41; when the discharge needle mounting seat 41 is driven by the lifting drive mechanism 3 to move downward to the burn-in position, each burn-in discharge needle 42 on the discharge needle mounting seat 41 is electrically connected with the discharge tube element in the corresponding discharge needle positioning hole.
[0040] The new discharge tube burn-in machine of the present embodiment will be described in detail in combination with the specific working process, and the specific working steps include:
[0041] Step 1, the transfer drive mechanism 8 drives the left transfer plate 71 and the right transfer plate 72 to move forward to the loading position, at this time the workers vertically put the discharge tube elements into the discharge tube positioning holes 91 of the discharge tube jig plate 9 in sequence, since the fixed supporting plate 5 is located directly below the discharge tube jig plate 9, the fixed supporting plate 5 can support and limit the discharge tube elements put on the discharge tube jig plate 9;
[0042] Step 2, after the discharge tube jig plate 9 is filled with discharge tube elements, the transfer drive mechanism 8 drives the left transfer plate, the right transfer plate 72 and the discharge tube jig plate 9 to move backward, and makes each row of discharge tube elements on the discharge tube jig plate 9 enter the position directly below the burn-in discharge mechanism 4 in sequence;
[0043] Step 3, after the discharge tube elements on the discharge tube jig plate 9 move backward to the position directly below the burn-in discharge mechanism 4, the lifting drive mechanism 3 drives the burn-in discharge mechanism 4 to move downward and makes each burn-in discharge needle 42 electrically connected with the corresponding discharge tube element, each burn-in discharge needle 42 is electrically connected with the burn-in power source, at this time the burn-in discharge mechanism 4 burns in the discharge tube elements;
[0044] Step 4, after the discharge tube elements complete the burn-in, with the subsequent discharge tube elements to be burned in entering the burn-in position in sequence, the discharge tube elements that have completed the burn-in continue to move backward with the discharge tube jig plate 9, when the discharge tube elements that have completed the burn-in leave the fixed supporting plate 5, since the limiting and blocking effect of the fixed supporting plate 5 is eliminated, at this time the discharge tube elements that have completed the burn-in falling downward and falling into the receiving hopper 6 after moving away from the fixed supporting plate 5, and the discharge tube elements that have completed the burn-in falling into the corresponding storage box along the receiving hopper 6, thereby realizing the automatic discharge and storage of the discharge tube elements that have completed the burn-in;
[0045] Step 5, after all the discharge tube elements on the discharge tube jig plate 9 are completed and all fall into the receiving hopper 6, the transfer driving mechanism 8 drives the left transfer plate 71, the right transfer plate 72, and the discharge tube jig plate 9 to move forward to the initial loading position, and then the subsequent discharge tube element aging is completed according to steps 1-4.
[0046] It should be emphasized that for the new discharge tube aging machine of the present embodiment, the automatic feeding assembly composed of the left transfer plate 71, the right transfer plate 72, the discharge tube jig plate 9, and the transfer driving mechanism 8 can realize automatic feeding of the discharge tube elements to be aged, and can automatically send multiple discharge tube elements to the aging operation position of the aging discharge mechanism 4, with high automation degree and high work efficiency.
[0047] Also, for the discharge tube elements that have completed aging, the present embodiment can automatically fall into the receiving hopper 6, thereby realizing automatic unloading and storage.
[0048] In summary, through the above structural design, the new discharge tube aging machine of the present embodiment has the advantages of novel structure design, high automation degree, and high work efficiency.
[0049] Embodiment II, as shown in Figures 2 to 4 The difference between the present embodiment and embodiment I is that the transfer driving mechanism 8 includes a motor mounting seat 81 screwed to the lower surface of the top horizontal plate 11, a transfer driving lead screw 83 installed on the top horizontal plate 11 through a bearing seat 82, and a transfer driving motor 84 screwed to the motor mounting seat 81, which is drivingly connected to one end of the transfer driving lead screw 83.
[0050] The transfer driving mechanism 8 further includes a transfer driving frame 85, which is screwed with a transfer lead screw nut 86 corresponding to the transfer driving lead screw 83, and the transfer driving lead screw 83 and the transfer lead screw nut 86 cooperate to form a ball screw pair.
[0051] In addition, the transfer driving frame is provided with a left vertical plate 851 below the left transfer plate 71 and a right vertical plate 852 below the right transfer plate 72, and the left vertical plate 851 and the right vertical plate 852 respectively pass through the top horizontal plate 11, the upper end of the left vertical plate 851 is connected with the left transfer plate 71, and the upper end of the right vertical plate 852 is connected with the right transfer plate 72.
[0052] It should be explained that in order to ensure the stable horizontal movement of the left transfer plate 71 and the right transfer plate 72, the following guide structure design can be adopted in the present embodiment, specifically: a horizontal guide pair 87 is arranged between the left transfer plate 71 and the top horizontal plate 11, and between the right transfer plate 72 and the top horizontal plate 11.
[0053] During the process of the transfer drive mechanism 8 driving the discharge tube fixture plate 9 to move back and forth, the transfer drive motor 84 drives the transfer drive frame to move back and forth horizontally through the screw transmission mechanism composed of the transfer drive screw 83 and the transfer screw nut 86. The transfer drive frame moving back and forth horizontally drives the left transfer plate 71 and the right transfer plate 72 on the corresponding side to move back and forth horizontally synchronously through the left vertical plate 851 and the right vertical plate 852. The left transfer plate 71 and the right transfer plate 72 drive the discharge tube fixture plate 9 to move back and forth horizontally synchronously.
[0054] Example 3, as Figures 1 to 4 As shown, the difference between this embodiment 3 and embodiment 1 is that the upper surface of the left transfer plate 71 is screwed with a left positioning strip 73, and the upper surface of the right transfer plate 72 is screwed with a right positioning strip 74.
[0055] When the discharge tube fixture plate 9 is placed on the left transfer plate 71 and the right transfer plate 72, the left transfer plate 71 positions the left end of the discharge tube fixture plate 9 by the left positioning strip 73, and the right transfer plate 72 positions the right end of the discharge tube fixture plate 9 by the right positioning strip 74, so that the discharge tube fixture plate 9 is accurately positioned horizontally above the fixed support plate 5.
[0056] Example 4, as Figures 1 to 3 As shown, the difference between this embodiment four and embodiment one is that the fixed support plate 5 includes a lower insulating plate 51 that is screwed and fastened to the upper surface of the top horizontal plate 11, and an upper steel plate 52 is screwed and fastened to the upper surface of the lower insulating plate 51.
[0057] Example 5, as Figures 1 to 3 As shown, the difference between this fifth embodiment and the first embodiment is that the lifting drive mechanism 3 includes a lifting drive cylinder 31 that is screwed and fastened to the upper end of the fixed bracket 2, and the driving end of the lifting drive cylinder 31 is connected to a lifting drive block 32 located above the fixed bracket 2.
[0058] The lifting drive block 32 is equipped with a guide post 33 that passes through the fixed bracket 2 and extends to the bottom of the fixed bracket 2. The fixed bracket 2 is equipped with a guide sleeve 34 corresponding to the guide post 33. The guide post 33 and the guide sleeve 34 cooperate to form a vertical guide pair. The lower end of the guide post 33 is connected to the aging discharge mechanism 4.
[0059] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A novel discharge tube aging machine, comprising a base (1), a fixed bracket (2) installed at the upper end of the base (1), a lifting drive mechanism (3) installed on the fixed bracket (2), and an aging discharge mechanism (4) installed at the drive end of the lifting drive mechanism (3). Its features are: The upper end of the base (1) is provided with a top horizontal plate (11) arranged horizontally. A fixed support plate (5) is fastened to the upper surface of the top horizontal plate (11). A receiving hopper (6) for receiving the discharge tube is installed on the rear end side of the fixed support plate (5) of the top horizontal plate (11). A left transfer plate (71) and a right transfer plate (72) are installed horizontally and slidably above the top horizontal plate (11), and are arranged symmetrically on both sides of the fixed support plate (5). The base (1) is equipped with a transfer drive mechanism (8), which is connected to the left transfer plate (71) and the right transfer plate (72). The new type of discharge tube aging machine also includes a discharge tube fixture plate (9), which has several discharge tube positioning holes (91) arranged in a rectangular array and vertically penetrating each other. When the new type of discharge tube aging machine is working, the discharge tube fixture plate (9) is placed between the left transfer plate (71) and the right transfer plate (72), and the discharge tube fixture plate (9) is located directly above the fixed support plate (5).
2. The novel discharge tube aging mill according to claim 1, characterized in that: The transfer drive mechanism (8) includes a motor mounting base (81) screwed onto the lower surface of the top horizontal plate (11) and a transfer drive screw (83) mounted on the top horizontal plate (11) via a bearing seat (82). The motor mounting base (81) is screwed with a transfer drive motor (84), and the transfer drive motor (84) is driven connected to one end of the transfer drive screw (83). The transfer drive mechanism (8) also includes a transfer drive frame (85), and the transfer drive frame (85) is screwed with a transfer screw nut (86) corresponding to the transfer drive screw (83). The transfer drive screw (83) and the transfer screw nut (86) cooperate to form a ball screw pair. The transfer drive frame is provided with a left vertical plate (851) located below the left transfer plate (71) and a right vertical plate (852) located below the right transfer plate (72). The left vertical plate (851) and the right vertical plate (852) pass through the top horizontal plate (11) respectively. The upper end of the left vertical plate (851) is connected to the left transfer plate (71), and the upper end of the right vertical plate (852) is connected to the right transfer plate (72).
3. The novel discharge tube aging mill according to claim 2, characterized in that: Horizontal guide pairs (87) are respectively installed between the left transfer plate (71) and the top horizontal plate (11), and between the right transfer plate (72) and the top horizontal plate (11).
4. The novel discharge tube aging mill according to claim 1, characterized in that: The upper surface of the left transfer plate (71) is screwed with a left positioning strip (73), and the upper surface of the right transfer plate (72) is screwed with a right positioning strip (74).
5. A novel discharge tube aging mill according to claim 1, characterized in that: The fixed support plate (5) includes a lower insulating plate (51) screwed to the upper surface of the top horizontal plate (11), and an upper steel plate (52) is screwed to the upper surface of the lower insulating plate (51).
6. A novel discharge tube aging mill according to claim 1, characterized in that: The lifting drive mechanism (3) includes a lifting drive cylinder (31) screwed and fastened to the upper end of the fixed bracket (2), and the driving end of the lifting drive cylinder (31) is connected to a lifting drive block (32) located above the fixed bracket (2). The lifting drive block (32) is equipped with a guide post (33) that passes through the fixed bracket (2) and extends to the bottom of the fixed bracket (2). The fixed bracket (2) is equipped with a guide sleeve (34) corresponding to the guide post (33). The guide post (33) and the guide sleeve (34) cooperate to form a vertical guide pair. The lower end of the guide post (33) is connected to the old refractory discharge mechanism (4).
7. A novel discharge tube aging mill according to claim 6, characterized in that: The aging discharge mechanism (4) includes a discharge needle mounting seat (41), which is equipped with a plurality of aging discharge needles (42) arranged sequentially from left to right. The discharge needle mounting seat (41) is an insulating component. The lower end of the guide post (33) is connected to the discharge needle mounting base (41).
Citation Information
Patent Citations
Automatic aging device for discharge tube
CN214797322U