Linear motor module

Abstract

The utility model discloses a linear motor module, which comprises a rotor substrate, a stator substrate, a plurality of magnetic strips arranged on the surface of one side, facing the rotor substrate, of the stator substrate at intervals, a plurality of coil windings and a rotor iron core arranged on the surface of one side, facing the stator substrate, of the rotor substrate, a plurality of rotor tooth portions corresponding to the coil windings are formed on one side, opposite to the rotor substrate, of the rotor iron core, each coil winding is provided with two outgoing lines extending outwards, the outgoing lines of the coil windings are connected through wires, and the outgoing lines of the coil windings are connected with one end of an outgoing cable through wires. The other end of the outgoing line cable is used for being electrically connected with an external cable, and the outer side of the connecting position of the outgoing lines and the outer side of the connecting position of the outgoing lines and the outgoing line cable are each sleeved with a line pipe. According to the utility model, the problem that the width of the linear motor module is difficult to design to a smaller distance is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of motion controllable, such as 3C, laser processing machine tool industry, especially a linear motor module. BACKGROUND

[0002] In order to ensure that linear motor module can still be used as motion control under various installation environments, linear motor module still needs to be normally installed under the condition of limited space.

[0003] The linear motor mover not only represents the motion control of the linear motor module, but also has a close relationship with the structure size of the linear motor module. The upper end of the linear motor mover cooperates with the linear motor sliding seat, and the sliding seat connected with the linear motor mover is connected with the sliding block and the guide rail to provide the track and support for the movement of the linear motor mover. As the structure for connecting the upper and lower, the size of the linear motor mover determines the size of the entire linear motor module, so in the traditional linear motor mover specification, the standard size determines that it is difficult for the linear motor module to be closer to a smaller width. SUMMARY

[0004] The inventor of the present application finds that the specification of the standard linear motor mover is limited by the connection of the PCB board, and it is difficult to further reduce it on the basis of the original. Based on this, the technical problem to be solved by the utility model is to provide a linear motor module which further reduces the specification of the linear motor mover by removing the connection of the PCB board, thereby solving the problem that the width of the linear motor module is difficult to be designed to a smaller distance.

[0005] To solve the above technical problems, the utility model adopts the technical scheme of a linear motor module, comprising: a mover substrate, a stator substrate, a plurality of magnetic strips arranged at intervals on the surface of the stator substrate facing the mover substrate, a plurality of coil windings, and a mover core mounted on the surface of the mover substrate facing the stator substrate, a plurality of mover tooth portions corresponding to the coil windings are formed on the mover core opposite to the side of the mover substrate, and each of the mover tooth portions arranged at intervals with adjacent mover tooth portions is correspondingly sleeved with one of the coil windings, each of the coil windings is provided with two outwardly extending lead wires, the lead wires of the plurality of coil windings and the lead wires of the coil windings are connected by a wire, and the other end of the wire cable is used for electrical connection with an external cable.

[0006] The further improved scheme in the above technical solution is as follows:

[0007] 1. In the above scheme, a limiting groove for embedding the sleeve is formed on the side surface of the moving substrate.

[0008] 2. In the above scheme, the limiting groove is formed in the center of the moving part substrate side surface.

[0009] 3. In the above scheme, the coil winding is obtained by processing copper wire, and the lead wire is copper wire.

[0010] 4. In the above scheme, the moving substrate is an aluminum substrate and the stator substrate is an iron substrate.

[0011] 5. In the above scheme, the moving core is composed of several stacked silicon steel sheets.

[0012] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0013] This utility model linear motor module includes a mover base plate, a stator base plate, several magnetic strips spaced apart on the surface of the stator base plate facing the mover base plate, several coil windings, and a mover core mounted on the surface of the mover base plate facing the stator base plate. Each coil winding has two outwardly extending leads. The leads of the coil windings are connected to each other and to one end of an output cable via wires. The other end of the output cable is used for electrical connection with an external cable. A conduit is sleeved on the outer side of the connection between leads and the connection between leads and the output cable. Direct connection of wires replaces the soldering of circuits on the PCB board, realizing electrical connection between coils and between coils and output cables. The conduit improves the convenience of wiring and the stability of the connection structure at the connection point. This simplifies the manufacturing process and saves the space required by using a PCB board, thereby reducing the size of the product. Attached Figure Description

[0014] Appendix Figure 1 This is a schematic diagram of the linear motor module of this utility model;

[0015] Appendix Figure 2 This is a schematic diagram of the moving part of the linear motor module of this utility model from one perspective;

[0016] Appendix Figure 3 This is a schematic diagram of the mover part in the linear motor module of this utility model from another perspective;

[0017] Appendix Figure 4 This is a partial structural exploded view of the mover part in the linear motor module of this utility model;

[0018] Appendix Figure 5The utility model discloses a partial structure amplification drawing of the moving element part wiring state.

[0019] In the above drawing: 1, moving element substrate; 2, coil winding; 21, outgoing line; 3, moving element core; 31, moving element tooth part; 32, mounting hole; 33, screw rod; 34, nut; 4, outgoing cable; 5, wire; 6, silicon steel sheet; 61, connecting part; 62, through hole; 63, extension part; 7, wire sleeve; 71, limiting groove; 11, stator substrate; 12, magnetic strip. DETAILED DESCRIPTION

[0020] The specific embodiments given below can further clearly understand the patent, but they are not the limitation of the patent.

[0021] Embodiment 1: a linear motor module, comprising: moving element substrate 1, stator substrate 11, a plurality of magnetic strips 12 arranged on the surface of the stator substrate 11 towards the moving element substrate 1, a plurality of coil windings 2 and a moving element core 3 mounted on the surface of the moving element substrate 1 towards the stator substrate 11, a plurality of moving element tooth parts 31 corresponding to the coil winding 2 are formed on the moving element core 3 opposite to one side of the moving element substrate 1, and each moving element tooth part 31 is correspondingly sleeved with one coil winding 2 outside the moving element tooth part 31 arranged between adjacent moving element tooth parts 31, each coil winding 2 is provided with two outgoing lines 21 extending outward, the outgoing lines 21 of a plurality of coil windings 2 and one end of an outgoing cable 4 are connected by a wire 5, the other end of the outgoing cable 4 is used for external cable electrical connection, the outgoing line 21 and the outgoing line 21 are connected outside the outgoing line 21 and the outgoing cable 4, and a wire sleeve 7 is sleeved, the wire sleeve is connected by canceling the PCB board wiring, the length and width of the internal structure of the moving element of the linear motor are reduced, the interior is more compact, the specification of the moving element of the linear motor can be further reduced, so that it can be applied to the space with high installation size requirement of the linear motor module, and the occupied space is smaller and more beautiful.

[0022] The side surface of the moving element substrate 1 is provided with a limiting groove 71 for embedding the wire sleeve 7; the limiting groove 71 is arranged in the center of the side surface of the moving element substrate 1.

[0023] The coil winding 2 is obtained by processing copper wire, the outgoing line 21 is copper wire, the moving element substrate 1 is aluminum substrate, and the stator substrate 11 is iron substrate.

[0024] Embodiment 2: a linear motor module, comprising: a mover substrate 1, a stator substrate 11, a plurality of magnetic strips 12 arranged on the surface of the stator substrate 11 towards the mover substrate 1, a plurality of coil windings 2, and a mover core 3 mounted on the surface of the mover substrate 1 towards the stator substrate 11, wherein a plurality of mover tooth portions 31 corresponding to the coil windings 2 are formed on the mover core 3 opposite to one side of the mover substrate 1, and each of the mover tooth portions 31 is correspondingly sleeved with one of the coil windings 2, each of the coil windings 2 is provided with two outwardly extending lead wires 21, the lead wires 21 of the plurality of coil windings 2 and one end of an outgoing cable 4 are connected by a wire 5, and the other end of the outgoing cable 4 is used for electrical connection with an external cable, and the outside of the connection between the lead wires 21 and the outgoing cable 4 is sleeved with a wire tube 7.

[0025] The mover core 3 is stacked by a plurality of silicon steel sheets 6, each of the silicon steel sheets 6 is formed with a connecting portion 61 extending outwardly at both ends, a through hole 62 is formed in the connecting portion 61, thereby forming mounting holes 32 connected by the through holes 62 at both ends of the stacked mover core 3, a screw rod 33 passes through the mounting holes 32 and is fixed by a nut 34, and a plurality of extension portions 63 are arranged between the two connecting portions 61 of each of the silicon steel sheets 6 along the length direction of the silicon steel sheet 6, thereby forming the mover tooth portions 31 connected by the extension portions 63 on the stacked mover core 3.

[0026] The mover core 3 is stacked by a plurality of silicon steel sheets 6, each of the silicon steel sheets 6 is formed with a connecting portion 61 extending outwardly at both ends, a through hole 62 is formed in the connecting portion 61, thereby forming mounting holes 32 connected by the through holes 62 at both ends of the stacked mover core 3, a screw rod 33 passes through the mounting holes 32 and is fixed by a nut 34, and a plurality of extension portions 63 are arranged between the two connecting portions 61 of each of the silicon steel sheets 6 along the length direction of the silicon steel sheet 6, thereby forming the mover tooth portions 31 connected by the extension portions 63 on the stacked mover core 3.

[0027] The left and right ends of the silicon steel sheet are provided with hole positions, a certain number of silicon steel sheets are stacked according to the corresponding specifications, the copper stud is inserted into the hole positions formed by the reserved clamping slots of the stacked silicon steel sheets, and the two ends are fixed by flange nuts;

[0028] The coil is mounted on the mounting position formed by the stacked silicon steel sheets, one side of the silicon steel sheet is fixed by the coil, the middle is integrally penetrated and locked by the copper screw rod, the lower end is mounted on the aluminum substrate, the overall structure is compact and not easy to open, a gap is reserved in each coil to prevent mutual conduction between the coils and affect the performance, the number of stacked silicon steel sheets determines the size of the assembled coil, different specifications of coils can be easily replaced, and the height of the silicon steel sheet is higher than the height of the assembled coil, which can effectively prevent the upper end of the coil from being damaged;

[0029] The assembled silicon steel sheet is clamped on the aluminum substrate to form a pre-wiring state of a linear motor mover;

[0030] According to the reserved sufficient wiring length of the coil in the matching position of the silicon steel sheet, the wiring lines on the PCB in the traditional process are replaced by the wires and the sleeve pipes to realize the series and parallel connection between the coils by welding, the traditional soldering process is saved, the copper wires corresponding to the coils are first connected in parallel by means of the wires and the sleeve pipes, and then connected in series with the power cable by means of the wires and the sleeve pipes, the sleeve pipes are clamped at the mutual connection of the coil outlet wires and the connection with the outlet cable, the sleeve pipes are compressed, and the wiring is completed.

[0031] The fixed-length PCB line is replaced by the sleeve pipe wiring, so that the area reserved for the PCB in the linear motor mover is saved to reduce the overall structure size, the internal structure of the linear motor mover can be optimized, and the structure is more compact.

[0032] The gap between the PCB and the coil is subtracted from the original length, so that the overall width of the linear motor mover is reduced, the copper stud for fixing the PCB is also removed due to the removal of the PCB, so that the width of the linear motor mover is further shortened, the installation width of the linear module is shortened, more complex installation environments can be coped with, and interference between structures is avoided.

[0033] Compared with the traditional specification coil, the reserved copper wire length is increased according to the assembly position, so that the wires and the sleeve pipes are used for wiring connection; the sleeve pipe replaces the soldering connection, and the wiring mode is more diversified.

[0034] When the above linear motor module is used, the direct connection of the wires replaces the line welding on the PCB to realize the electrical connection between the coils and between the coils and the outlet cable, and the sleeve pipe improves the convenience of wiring and the stability of the connection structure at the wiring position, which simplifies the processing technology and saves the space necessary due to the use of the PCB, thereby reducing the appearance size of the product.

[0035] The above embodiments are only for illustrating the technical concept and characteristics of the utility model, the purpose is to enable persons skilled in the art to understand the content of the utility model and implement it, and cannot limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit and essence of the utility model shall be covered within the protection scope of the utility model.

Claims

1. A linear motor module comprising: Mover substrate (1), stator substrate (11), a plurality of magnetic strips (12) arranged on the surface of the stator substrate (11) facing the mover substrate (1), a plurality of coil windings (2) and a mover core (3) mounted on the surface of the mover substrate (1) facing the stator substrate (11), a plurality of mover tooth portions (31) corresponding to the coil windings (2) are formed on the mover core (3) opposite the side of the mover substrate (1), and each of the mover tooth portions (31) is arranged between the adjacent mover tooth portions (31) and is correspondingly sleeved with one of the coil windings (2), characterized in that: each of the coil windings (2) is provided with two outwardly extending lead wires (21), the lead wires (21) of the plurality of coil windings (2) and one end of an outgoing cable (4) are connected by a wire (5), and the other end of the outgoing cable (4) is used for electrical connection with an external cable, and the outside of the connection between the lead wire (21) and the lead wire (21) and the outside of the connection between the lead wire (21) and the outgoing cable (4) are sleeved with a wire sleeve (7).

2. The linear motor module of claim 1, wherein: The side surface of the mover substrate (1) is provided with a limiting groove (71) for embedding the wire sleeve (7).

3. The linear motor module of claim 2, wherein: The limiting groove (71) is arranged in the center of the side surface of the mover substrate (1).

4. The linear motor module of claim 1, wherein: The coil winding (2) is obtained by processing copper wire, and the lead wire (21) is copper wire.

5. The linear motor module of claim 1, wherein: The mover substrate (1) is an aluminum substrate, and the stator substrate (11) is an iron substrate.

6. The linear motor module of claim 1, wherein: The mover core (3) is stacked by a plurality of silicon steel sheets (6).

Images