Photovoltaic support member

The photovoltaic support components designed using die casting technology, combined with bolt fasteners, solve the problems of simple structure and slippage in traditional photovoltaic support components, achieving high-precision, stable, and strong compressive strength photovoltaic support, while reducing processing costs and installation time.

CN223681000UActive Publication Date: 2025-12-16MIBET (XIAMEN) NEW ENERGY CO LTD
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Patent Information

Application Number
CN202423302531.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional photovoltaic support components have a simple structural design, require secondary processing of holes, are prone to deformation, and are easily slipped along the vertical track direction when subjected to wind and waves, resulting in unstable fixing of photovoltaic modules and posing safety hazards.

Method used

The support leg is designed using a die-casting process and combined with bolt fasteners. The support leg consists of an installation part, a support part, and a base. The base has through holes. The bolt fasteners include bolts and U-shaped clips. The U-shaped clips cooperate with the track fixing groove. The support leg is equipped with guide blocks and side plates. The support part has additional side plates in the hollow area. The bolt fasteners are limited to the track after rotating 90°, which enhances the structural stability.

Benefits of technology

The support components are manufactured with high precision, making the finished product less prone to deformation, shortening installation time, improving stability and compressive strength, preventing lateral displacement, reducing secondary processing costs, improving management efficiency, and enhancing stability and safety in complex environments.

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    Figure CN223681000U_ABST
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Abstract

The utility model discloses a photovoltaic supporting member which comprises supporting legs, bolt fasteners and a track. The supporting leg base is arranged in a groove opening of the fixing groove of the track in a sleeved mode, the upper portion of the bolt fastener is fixed to the supporting leg base, and the lower portion of the bolt fastener is arranged in the fixing groove of the track in a sleeved mode and fixed to the fixing groove of the track. The side plates are additionally arranged in the hollow areas of the supporting legs, and the bottom area structure of the supporting leg at the rear end is widened, so that the torsion resistance of the whole structure is greatly enhanced, and the whole structure can still keep stable in a complex environment. In addition, due to the fact that hole positions are reserved in the base in the mold opening stage of the supporting legs, secondary machining and hole opening are not needed, and secondary machining cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic power generation field especially, it relates to a photovoltaic support component. BACKGROUND

[0002] With the global energy demand continues to climb and the environmental protection consciousness is increasing day by day, photovoltaic power generation as a green, clean and renewable energy form, gradually become the focus of the public's attention. Especially, photovoltaic system by the full use of the vast waters space such as ocean, lake, has shown the laying area big, illumination condition is superior, power generation efficiency higher many advantages, therefore become the current research hot direction.

[0003] The support component of photovoltaic system, as the core component that ensures photovoltaic module can be stably and safely installed, its performance is crucial. These kits must have excellent corrosion resistance, sufficient strength and excellent stability to effectively respond to the influence of complex and changeable environment and long-term load.

[0004] As Figure 1 The traditional photovoltaic support component 100 includes support leg 101, bolt 102, nut 103, track 104, support leg 101 is fixed on track 104 through bolt 102, clamping block 103, this traditional support leg 101 often is to adopt extrusion processing production mode, and the structure design is single, and the hole site needs to carry out secondary processing, lacks the necessary identification, and the finished product is easy to deform, in addition, the defect that this structure is not closely combined with track 104, when facing storm impact, it is easy to slip along the vertical track direction, and then possibly lead to photovoltaic module not firm, failure security risks. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a photovoltaic support component, which is firm, durable and stable.

[0006] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows:

[0007] The utility model relates to a photovoltaic support component, including support leg, bolt fastener, track, the support leg base is sleeved in the slot mouth of the fixed groove of track, the upper portion of bolt fastener is fixed on support leg base, the lower portion of bolt fastener is sleeved in the fixed groove of track and is fixed with the fixed groove of track, the support leg is composed of installation part, support part, base, the installation part, support part, base are sequentially arranged from top to bottom, the width of support part is less than the width of installation part for installing solar panel and the base connected with track, and the through hole is formed in the base.

[0008] The bolt fastener comprises a bolt and a U-shaped clamping block, the middle part of the U-shaped clamping block is provided with a screw hole matched with the bolt, the top surface of the U-shaped clamping block is provided with two convex strips arranged on both sides of the screw hole and matched with the slot opening of the track fixing slot, the two sides of the U-shaped clamping block extend outward and can abut against the slot wall of the track fixing slot, the longitudinal dimension of the U-shaped clamping block is greater than the slot opening dimension of the fixing slot, and the transverse dimension of the U-shaped clamping block is greater than the slot opening dimension of the fixing slot; the upper part of the bolt is fixed on the support leg base, the lower end of the bolt is screwed with the screw hole on the U-shaped clamping block after penetrating through the through hole of the base, and the U-shaped clamping block is sleeved in the fixing slot of the track.

[0009] The support part and the base combination section of the support leg are provided with a side plate.

[0010] The middle part of the support part of the support leg is hollowed out.

[0011] The support part of the support leg is printed with a pattern for identification.

[0012] A through hole is formed in the middle part or both sides of the support leg base.

[0013] The bottom surface of the base of the support leg is provided with a pair of guide blocks arranged in parallel.

[0014] The support leg can produce a support component with complex shape and various structures. Through the die casting process, the main stress part of the photovoltaic support leg can be designed with fine structure reinforcement, such as skillfully increasing the reinforcing ribs, flexibly adjusting the wall thickness, and skillfully setting the limiting plate at the bottom, so as to ensure that the support component will not slide in the vertical direction of the track, and the carrying capacity and stability of the support component are significantly improved. In addition, the support leg also has the advantages of high precision, difficult deformation of finished products, high yield and the like, so that it can better adapt to various complex application scenarios and different load requirements. At the same time, the bolt fastener also successfully solves the problem that the traditional fastening assembly is easy to slide along the vertical track direction when facing the impact of waves. After the U-shaped clamping block on the bolt fastener is rotated by 90°, it can be limited with the inner wall of the track. With the continuous tightening of the bolt, the ribs in the upper structure of the U-shaped clamping block will tightly lock the clamping block on the track again, thereby greatly enhancing the stability of the entire structure.

[0015] The utility model integrates the support leg and the bolt fastener, and the unique feature is that the die casting forming technology is skillfully integrated into the photovoltaic support system to create a highly efficient and extremely reliable support scheme.

[0016] The utility model has the following advantages:

[0017] 1, the support leg at the front end relies on the unique structure design, and only one set of bolt fastener can complete the fixing, which significantly shortens the installation time and improves the work efficiency.

[0018] 2. Each support leg is cleverly equipped with a limiting device (guide block) at the bottom, which effectively prevents lateral displacement of the structure when under stress, ensuring the stability of the entire system.

[0019] 3. The support legs have undergone precise structural design, and the main stress areas, such as the upper and lower parts of the support, have been widened and thickened to strengthen them. Compared with traditional compression support legs, their overall compressive strength has been significantly improved, making them more robust and durable.

[0020] 4. Side plates were added to the hollowed-out area of ​​the support leg, and the bottom area of ​​the support leg at the rear end was widened. These improvements work together to greatly enhance the torsional resistance of the entire structure, enabling it to remain stable in complex environments.

[0021] 5. The support legs have pre-drilled holes on the base during the mold-making stage, eliminating the need for secondary machining and reducing secondary processing costs. Furthermore, the support legs can be marked during the die-casting stage, effectively preventing material mixing issues during shipment and improving management efficiency.

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of a traditional photovoltaic support structure;

[0024] Figure 2 This is an isometric drawing of this utility model;

[0025] Figure 3 This is an isometric view of the first embodiment of this utility model;

[0026] Figure 4 This is a schematic diagram of the assembly of the first embodiment of this utility model;

[0027] Figure 5 This is an isometric view of the second embodiment of this utility model;

[0028] Figure 6 This is a schematic diagram of the assembly of the second embodiment of this utility model;

[0029] Figure 7 This is an isometric drawing of the bolt fastener of this utility model. Detailed Implementation

[0030] like Figure 2 , Figure 5 , Figure 6 As shown, this utility model is a photovoltaic support component, including support legs 1, bolt fasteners 2, and track 3.

[0031] The support leg 1 is composed of a mounting portion 11, a support portion 12 and a base 13. The mounting portion 11, the support portion 12 and the base 13 are sequentially arranged from top to bottom, the width of the support portion 12 is smaller than the width of the mounting portion 11 for mounting the solar panel and the width of the base 13 connected with the rail 3, the base 13 is provided with a through hole 131, the bottom surface of the base 13 is provided with a pair of guide blocks 132 arranged in parallel, the support portion 12 of the support leg 1 is provided with a side plate 14 combined with the base 13, the middle portion of the support portion 12 of the support leg 1 is hollow, and the support portion 12 is printed with a pattern for identification.

[0032] The base 13 of the support leg 1 is sleeved in the slot 32 of the fixing groove 31 of the rail 3, the upper portion of the bolt fastener 2 is fixed on the base 13 of the support leg 1, and the lower portion of the bolt fastener 2 is sleeved in the fixing groove 31 of the rail 3 and fixed with the fixing groove 31 of the rail 3.

[0033] The bolt fastener 2 comprises a bolt 21 and a U-shaped clamping block 22, the middle portion of the U-shaped clamping block 22 is provided with a screw hole 221 matched with the bolt 21, the top surface of the U-shaped clamping block 22 is provided with two convex strips 222 arranged on the two sides of the screw hole 221 and matched with the slot of the fixing groove 31 of the rail 3, the two sides of the U-shaped clamping block 22 extend outward and can abut against the slot wall of the fixing groove 31 of the rail 3, the longitudinal dimension of the U-shaped clamping block 22 is greater than the slot dimension of the fixing groove 31, and the transverse dimension of the U-shaped clamping block 22 is smaller than the slot dimension of the fixing groove 31, so that the U-shaped clamping block 22 can be inserted at any position of the slot of the C-shaped rail and can be installed; the upper portion of the bolt 21 is fixed on the base 13 of the support leg 1, the lower end of the bolt 21 is screwed with the screw hole 221 on the U-shaped clamping block 22 after penetrating through the through hole of the base 13, and the U-shaped clamping block 22 is sleeved in the fixing groove 31 of the rail 3.

[0034] The support leg has two embodiments, and the structures of the two embodiments are basically same.

[0035] As shown in Figure 3 , Figure 4 , the first embodiment is a support leg 1A used for a front end, and the middle portion of the base 13A of the support leg 1A is provided with a through hole 133A for the bolt fastener 2A to penetrate through.

[0036] As shown in Figure 5 , Figure 6 , the second embodiment is a support leg 1 used for a rear end, and the two sides of the base 13 of the support leg 1 are respectively provided with through holes 133 for the bolt fastener 2 to penetrate through.

[0037] As shown in Figures 5-7 , the working principle of the utility model is as follows:

[0038] 1、The support leg 1 is provided with a limiting device (guide block 132) at the bottom for one-time limiting, which effectively prevents the structure from lateral displacement under stress and ensures the stability of the whole system;

[0039] 2、The side plate 14 is additionally arranged in the hollow area of the support leg 1, and the bottom area structure of the rear end of the support leg 1 is widened, which greatly enhances the torsion resistance of the whole structure and keeps it stable in complex environment;

[0040] 3、The support leg 1 is provided with a hole (through hole 133) on the base during the mold opening stage, so that the hole does not need to be processed again, reducing the secondary processing cost. At the same time, the identification of the support leg can be completed during the die casting stage, effectively avoiding the mixing problem during delivery and improving the management efficiency.

[0041] Installation method:

[0042] The U-shaped clamping block 22 adopts a symmetrical two-side angle cutting structure design, when rotated by 90°, the outer wall 223 of the U-shaped clamping block 22 can form preliminary limiting (secondary limiting) with the inner wall 32 of the slot 31 of the track 3, and as the bolt 21 is continuously tightened, the ribs in the upper structure of the U-shaped clamping block 22 will tightly fit the inner wall 32 of the slot 31 of the track 3, realizing re-limiting (third limiting), thereby greatly enhancing the stability and safety of the whole photovoltaic structure.

[0043] The above is only a preferred embodiment of the present application, and therefore cannot limit the scope of the present application, that is, equivalent changes and modifications made according to the patent range and content of the present application should still be within the scope of the present application.

Claims

1. A photovoltaic support member comprising a support leg, a bolt fastener, a rail; the support leg base is sleeved in the slot of the fixed slot of the rail, the upper part of the bolt fastener is fixed on the support leg base, and the lower part of the bolt fastener is sleeved in the fixed slot of the rail and fixed with the fixed slot of the rail; characterized in that: The support leg is composed of a mounting part, a support part and a base, the mounting part, the support part and the base are arranged in sequence from top to bottom, the width of the support part is smaller than the width of the mounting part for mounting the solar panel and the width of the base connected with the track, and a through hole is formed in the base.

2. The photovoltaic support member of claim 1, wherein: The bolt fastener comprises a bolt and a U-shaped clamping block, the middle part of the U-shaped clamping block is provided with a screw hole matched with the bolt, the top surface of the U-shaped clamping block is provided with two convex strips arranged on both sides of the screw hole and matched with the slot opening of the track fixing slot, the two sides of the U-shaped clamping block extend outward and can abut against the slot wall of the track fixing slot, the longitudinal dimension of the U-shaped clamping block is greater than the slot opening dimension, and the transverse dimension of the U-shaped clamping block is greater than the slot opening dimension; the upper part of the bolt is fixed on the base of the support leg, the lower end of the bolt is screwed with the screw hole on the U-shaped clamping block after passing through the through hole of the base, and the U-shaped clamping block is sleeved in the fixing slot of the track.

3. The photovoltaic support member of claim 1, wherein: The support part and the base combination section of the support leg are provided with a side plate.

4. The photovoltaic support member of claim 1, wherein: The middle part of the support part of the support leg is hollowed out.

5. The photovoltaic support member of claim 1, wherein: The support part of the support leg is printed with a pattern for identification.

6. The photovoltaic support member of claim 1, wherein: A through hole is formed in the middle part or both sides of the base of the support leg.

7. The photovoltaic support member of claim 1, wherein: The bottom surface of the base of the support leg is provided with a pair of guide blocks arranged in parallel.