Mechanical instrument reading intelligent identification device for industrial internet
By designing a camera, reading recognition module, wireless communication module, and time counting module on the mechanical instrument, and combining them with a signal transmitting component and an angle sensor, the problem of unstable uploading of reading signals in complex industrial environments was solved, and stable signal transmission and feedback were achieved.
Patent Information
- Application Number
- CN202423101900.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing intelligent identification devices are prone to data loss in complex industrial environments due to poor communication, which may result in the failure to upload reading signals. This is especially true in remote areas or when subjected to electromagnetic interference, where stable uploading and transmission of reading signals cannot be guaranteed.
A mechanical instrument reading intelligent identification device was designed. It uses a camera, a reading recognition module, wireless communication, and a signal light. The device employs a camera, a reading recognition module, a wireless communication module, and a signal transmitting device. It also incorporates a camera, a reading recognition module, a wireless communication module, and a signal transmitting device. In addition, it uses a camera, a reading recognition module, a wireless communication module, and a signal transmitting device. Combined with a time counting module and a start module, the device ensures stable signal transmission.
The transmission of the reading signal is confirmed by the time counting module, which ensures accurate signal transmission, signal stability, and stable signal transmission, expands wireless communication capabilities, and ensures stable uploading and transmission of the reading signal.
Smart Images

Figure CN223681067U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to industrial interconnection, instrument data technical field, concretely is a kind of mechanical instrument reading intelligent identification device for industrial internet. BACKGROUND
[0002] At present, in order to realize the effect of industrial interconnection, the reading of mechanical instrument can be identified by intelligent identification mode, and the reading data of mechanical instrument is added to industrial interconnection system.
[0003] When the intelligent identification device is installed to the mechanical instrument of existing equipment, due to the complex environment of industrial equipment, part of pipeline and equipment are arranged at relatively marginal or semi-underground position, and the existing intelligent identification device mostly adopts separate power supply and wireless communication, if external environment and part of equipment start or work and lead to poor communication, intelligent identification device has uploaded data, but control console has not received signal, leading to industrial data omission, which may bring risk.
[0004] Therefore, we propose a kind of mechanical instrument reading intelligent identification device for industrial internet, which is beneficial to confirm whether reading signal is correctly uploaded, avoid electromagnetic interference of industrial equipment or remote area of instrument, so that reading signal is not uploaded, and it is beneficial to expand signal antenna to enlarge wireless signal transmitting and receiving capacity, ensure the stable uploading and back transmission of reading signal. UTILITY MODEL CONTENT
[0005] In order to overcome the above-mentioned defects of prior art, the utility model provides a kind of mechanical instrument reading intelligent identification device for industrial internet, to solve the problems in the above background art.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a kind of mechanical instrument reading intelligent identification device for industrial internet, including fixed ring and identification component, the fixed ring is nested to the dial of mechanical instrument, the fixed ring front end is connected with identification component by hinge;
[0007] The identification component includes control panel and camera;
[0008] The camera is installed on the identification component and opposite to the dial of mechanical instrument;
[0009] The control panel includes reading identification module, wireless communication module, time counting module and starting module;
[0010] The reading recognition module uploads the identification signal and receives the reading confirmation signal through the wireless communication module, the time counting module counts the time between the uploading of the identification signal by the wireless communication module and the receiving of the reading confirmation signal, and the timing signal of the time counting module exceeds the threshold value to start the starting module.
[0011] The starting module controls the signal emitting component to be adjusted.
[0012] Further, the outer wall of the recognition assembly is provided with a signal groove for accommodating the signal emitting component.
[0013] The signal emitting component comprises a signal antenna, a motor and an angle sensor, the angle sensor is mounted on the outer portion of the shaft body of the motor, the signal antenna is connected to the end of the shaft body of the motor, and the motor drives the signal antenna to rotate.
[0014] Further, the outer wall of the recognition assembly is provided with a battery component, and the battery component is internally provided with a power supply battery.
[0015] Further, the control panel further comprises a signal lamp, the signal lamp has three groups, one group of the signal lamp is used for indicating the working state of the reading recognition module, one group of the signal lamp is used for indicating the communication state of the wireless communication module, and one group of the signal lamp is used for indicating the battery state of the battery component.
[0016] Further, screw rods are screwed through the upper and lower sides of the fixing ring, and arc-shaped pressing plates are connected to the bottoms of the screw rods through bearings.
[0017] Further, a lighting light ring is installed at a position opposite to the dial of the mechanical instrument on the recognition assembly, and the camera is located in the middle of the lighting light ring.
[0018] Compared with the prior art, the technical effects and advantages of the utility model are:
[0019] 1) The industrial internet mechanical instrument reading intelligent recognition device of the utility model, through the setting of the camera, the reading recognition module, the wireless communication module and the time counting module, the dial of the mechanical instrument is shot through the camera, the reading in the picture is recognized through the reading recognition module, the identification signal of the mechanical instrument is uploaded to the external control console through the wireless communication module, when the control console receives the identification signal, the reading confirmation signal is returned, the time between the uploading of the identification signal and the receiving of the reading confirmation signal is counted through the time counting module, which is beneficial to confirming whether the reading signal is correctly uploaded, and avoids the electromagnetic interference of the industrial equipment or the remote area of the instrument, so that the reading signal is not uploaded.
[0020] 2) The utility model discloses an industrial internet mechanical instrument reading intelligent identification device, through the setting of time counting module, starting module and signal transmitting part, when the time counter counts exceeds threshold range, through the motor of starting signal transmitting part of starting module, through the motor drive signal antenna is unfolded from the storage state, and the orientation of signal antenna is detected in combination with angle sensor, so that signal antenna is vertically upward, it is favorable to expand wireless signal transmitting and receiving ability through the unfolding signal antenna, guarantee the stable uploading and backhaul of reading signal. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is whole expansion structure schematic diagram of the utility model;
[0022] Figure 2 It is whole folding structure schematic diagram of the utility model;
[0023] Figure 3 It is signal transmitting part structure schematic diagram of the utility model;
[0024] Figure 4 It is control panel internal control module schematic diagram of the utility model;
[0025] The figure mark is: 1, fixed ring, 11, screw rod, 12, pressurizing plate, 2, identification assembly, 21, illumination light ring, 22, camera, 23, control panel, 231, signal lamp, 232, reading identification module, 233, wireless communication module, 234, time counting module, 235, starting module, 24, battery part, 25, signal slot, 26, signal antenna, 27, motor, 271, angle sensor. DETAILED DESCRIPTION
[0026] The technical scheme in the utility model will be described clearly and completely in combination with the drawings in the utility model, and in addition, the form of each structure recorded in the following implementation is only an example, the structure involved in the utility model is not limited to each structure recorded in the following implementation, all other implementation obtained by the ordinary skill in the art without making creative labor belongs to the range of protection of the utility model.
[0027] Embodiment:
[0028] Please refer to Figures 1-4 The utility model provides a technical scheme: an industrial internet mechanical instrument reading intelligent identification device, including fixed ring 1 and identification assembly 2, the fixed ring 1 is nested to the dial of mechanical instrument, the dial outside mechanical instrument is mostly cylindrical, through the fixed ring 1 nested to the dial cylindrical structure,
[0029] The fixed ring 1 is screwed with a screw rod 11 on both sides, the bottom of the screw rod 11 is connected with an arc-shaped pressing plate 12 through a bearing, the height of the arc-shaped pressing plate 12 is lowered by rotating the screw rod 11 through the bearing to clamp the dial of the mechanical instrument, so that the identification assembly 2 is fixed;
[0030] The front end of the fixed ring 1 is connected with an identification assembly 2 through a hinge, the identification assembly 2 is opened and closed through the hinge, the dial of the mechanical instrument is exposed by rotating the identification assembly 2 through the hinge, and the dial of the mechanical instrument can be directly viewed;
[0031] The identification assembly 2 comprises a control panel 23 and a camera 22, and the dial of the mechanical instrument is photographed through the camera 22;
[0032] The camera 22 is installed on the identification assembly 2 at a position opposite to the dial of the mechanical instrument;
[0033] The control panel 23 comprises a reading identification module 232, a wireless communication module 233, a time counting module 234 and a starting module 235;
[0034] The identification signal of the reading identification module 232 is uploaded through the wireless communication module 233, and a reading confirmation signal is received, the time counting module 234 counts the time between the uploaded identification signal and the received reading confirmation signal of the wireless communication module 233, and the timing signal of the time counting module 234 exceeds the threshold value to start the starting module 235;
[0035] The dial pointer of the mechanical instrument is photographed through the camera 22, the reading in the picture is identified through the reading identification module 232, and the identification signal of the mechanical instrument is uploaded to the external control console through the wireless communication module 233, and when the control console receives the identification signal, a reading confirmation signal is returned, the time between the uploaded identification signal and the received reading confirmation signal is counted through the time counting module 234, and whether the reading signal is correctly uploaded is confirmed.
[0036] The starting module 235 controls the signal emitting component to be adjusted, and a signal groove 25 for accommodating the signal emitting component is formed in the outer wall of the identification assembly 2;
[0037] The signal emitting component comprises a signal antenna 26, a motor 27 and an angle sensor 271, the angle sensor 271 is installed outside the shaft body of the motor 27, the rotation angle of the signal antenna 26 driven by the motor 27 is adjusted through the angle sensor 271, the position of the signal antenna 26 is adjusted in combination with the actual position of the instrument and the orientation, the shaft body end of the motor 27 is connected with the signal antenna 26, and the motor 27 drives the signal antenna 26 to rotate.
[0038] When the time counter counts over the threshold range, it indicates that the reading signal has no effective transmission possibility, the motor 27 of the signal transmitting part is started by the starting module 235, the signal antenna 26 is unfolded from the storage state by the motor 27, and the orientation of the signal antenna 26 is detected by the angle sensor 271, so that the signal antenna 26 is vertically upward, the wireless signal transmitting and receiving capacity is expanded by unfolding the signal antenna 26, and the stable uploading and back transmission of the reading signal are ensured.
[0039] It should be particularly pointed out that, in order to prevent the problem of dead loop, if the requirement cannot be met after being started for 3 times continuously in a period of time, the power supply is turned off, and the signal lamp 231 is turned off.
[0040] The outer wall of the identification assembly 2 is provided with a battery part 24, and a power supply battery is built in the battery part 24 to provide power supply.
[0041] The control panel 23 further comprises a signal lamp 231, the signal lamp 231 has three groups, one group of the signal lamp 231 is used for indicating the working state of the reading identification module 232, one group of the signal lamp 231 is used for indicating the communication state of the wireless communication module 233, and one group of the signal lamp 231 is used for indicating the battery state of the battery part 24.
[0042] The working state of each module is indicated by the signal lamp 231, the signal lamp 231 has red and green colors, the red color represents an exception, and the green color represents normal.
[0043] The illumination ring 21 is installed at a position opposite to the dial of the mechanical instrument on the identification assembly 2, and the camera 22 is located in the middle of the illumination ring 21.
[0044] In order to save power supply, the shooting of the camera 22 is periodic, a time period is set by the time counting module 234, the camera 22 is started to shoot after the time period is reached, and it should be noted that the illumination ring 21 needs to be started to supplement light source at the same time.
[0045] The working principle of the embodiment of the utility model is as follows: the power supply battery is placed in the battery part 24, a shooting period of the mechanical instrument reading is set by the time counting module 234, the illumination ring 21 is started to supplement light source and the shooting is completed by the camera 22 after the time period is reached, then the index in the picture is identified by the reading identification module 232, the identification signal of the mechanical instrument is uploaded to the external control console by the wireless communication module 233, the reading confirmation signal is back transmitted after the control console receives the identification signal, the time between the uploading of the identification signal and the receiving of the reading confirmation signal is counted by the time counting module 234, and whether the reading signal is correctly uploaded is confirmed.
[0046] When the time counter counts over the threshold range, it indicates that the reading signal has no effective transmission possibility, the motor 27 of the signal transmitting part is started by the starting module 235, the signal antenna 26 is unfolded from the storage state by the motor 27, and the orientation of the signal antenna 26 is detected by the angle sensor 271, so that the signal antenna 26 is vertically upward, the wireless signal transmitting and receiving capacity is expanded by unfolding the signal antenna 26, and the stable uploading and returning of the reading signal is ensured;
[0047] The three groups of signal lamps 231 of the control panel 23 represent the equipment state, one group of signal lamps 231 is used for indicating the working state of the reading identification module 232, one group of signal lamps 231 is used for indicating the communication state of the wireless communication module 233, and one group of signal lamps 231 is used for indicating the battery state of the battery part 24. The signal lamps 231 have red and green colors, the red color represents abnormality, and the green color represents normality.
[0048] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, and it is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, the scope of the utility model is defined by the appended claims instead of the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model, and any figure mark in the claims should not be regarded as limiting the involved claims.
[0049] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. An industrial internet mechanical instrument reading intelligent identification device, comprising a fixed ring (1) and an identification assembly (2), the fixed ring (1) is nested with the dial of the mechanical instrument, characterized in that: The fixed ring (1) is connected with an identification assembly (2) through a hinge at the front end; The identification assembly (2) comprises a control panel (23) and a camera (22); The camera (22) is installed on the identification assembly (2) at a position opposite to the dial of the mechanical instrument. The control panel (23) comprises a reading identification module (232), a wireless communication module (233), a time counting module (234) and a starting module (235); The identification signal of the reading identification module (232) is uploaded through the wireless communication module (233) and receives a reading confirmation signal, the time counting module (234) counts the time between the uploading of the identification signal by the wireless communication module (233) and the receiving of the reading confirmation signal, and the timing signal of the time counting module (234) exceeding a threshold value will start the starting module (235); The starting module (235) controls the signal emitting part to adjust. 2.The mechanical instrument reading intelligent identification device for industrial internet according to claim 1, characterized in that: A signal groove (25) for accommodating the signal emitting part is formed in the outer wall of the identification assembly (2); The signal emitting part comprises a signal antenna (26), a motor (27) and an angle sensor (271), the angle sensor (271) is installed outside the shaft body of the motor (27), the signal antenna (26) is connected to the end of the shaft body of the motor (27), and the motor (27) drives the signal antenna (26) to rotate. 3.The mechanical instrument reading intelligent identification device for industrial internet according to claim 1, characterized in that: A battery part (24) is arranged on the outer wall of the identification assembly (2), and a power supply battery is arranged in the battery part (24).
4. The mechanical instrument reading intelligent identification device for industrial internet according to claim 3, characterized in that: The control panel (23) further comprises a signal lamp (231), the signal lamp (231) has three groups, one group of the signal lamp (231) is used to indicate the working state of the reading identification module (232), one group of the signal lamp (231) is used to indicate the communication state of the wireless communication module (233), and one group of the signal lamp (231) is used to indicate the battery state of the battery part (24). 5.The mechanical instrument reading intelligent identification device for industrial internet according to claim 1, characterized in that: Screw rods (11) are screwed through the upper and lower sides of the fixed ring (1), and a circular arc-shaped pressing plate (12) is connected to the bottom of the screw rod (11) through a bearing. 6.The mechanical instrument reading intelligent identification device for industrial internet according to claim 1, characterized in that: A lighting light ring (21) is installed on the identification assembly (2) at a position opposite to the dial of the mechanical instrument, and the camera (22) is located in the middle of the lighting light ring (21).