Intelligent monitoring dust removal device for industrial workshop

By designing an intelligent dust removal monitoring device, and utilizing adjustable monitoring components and sensors, the problem of fixed monitoring positions in existing technologies has been solved. This enables flexible adjustment of the dust removal device and efficient dust removal, ensuring the uniformity of air quality and the accuracy of monitoring within the workshop.

CN223683204UActive Publication Date: 2025-12-19LIYANG JINNIU ENVIRONMENTAL PROTECTION MASCH CO LTD
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Patent Information

Application Number
CN202520069472.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-19
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing dust removal devices in industrial workshops have fixed monitoring locations, making it difficult to adjust them according to the actual conditions of the workshop or production needs, which affects the dust removal effect and monitoring accuracy, and also limits the cleaning range.

Method used

An intelligent dust monitoring and removal device was designed. Through multiple adjustable monitoring and adjustment components, including C-blocks, limit blocks, levers, springs, and forward and reverse motors, the device enables rapid adjustment of monitoring points and multi-area coverage. It also combines dust concentration, gas concentration, and wind speed sensors for real-time detection and dust removal optimization.

Benefits of technology

This technology enables rapid adjustment of monitoring point locations based on actual workshop conditions, expands the dust removal and purification coverage, improves dust removal efficiency and monitoring accuracy, and ensures air quality in all areas of the workshop.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of workshop dust removal, in particular to an intelligent monitoring dust removal device for an industrial workshop, which comprises two dust removal purifiers arranged in the workshop, and the two dust removal purifiers are respectively communicated with a dust suction air inlet pipe and a purified air exhaust pipe. The dust collection air inlet pipe and the clean air exhaust pipe are hung at the upper end of the inner wall of the workshop through a plurality of supports respectively, a plurality of air outlets are formed in the dust collection air inlet pipe and the clean air exhaust pipe respectively, a supporting block is arranged at the upper end of the interior of the workshop, and the top face of the supporting block is fixedly connected with the top face of the interior of the workshop through a plurality of connecting rods. The supporting block is provided with a plurality of monitoring assemblies. The position of the monitoring point can be conveniently and rapidly adjusted, the accuracy and representativeness of monitoring data are ensured, the dust removal and purification coverage range is expanded, the dust removal efficiency is improved, the air quality of all areas in a workshop is ensured, and the dust removal effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of workshop dust removal, especially an intelligent monitoring and dust removal device for industrial workshops. BACKGROUND

[0002] The intelligent monitoring and dust removal device for industrial workshops is an advanced dust removal device integrated with modern information technology, which aims to monitor the dust concentration, equipment operation state and energy consumption in the workshop in real time and automatically perform dust removal operation.

[0003] According to the search, the patent with the publication number CN216094248U provides an intelligent monitoring and dust removal device for workshop cotton flock dust, which realizes the function of layered filtration through the cooperation of the filter layer and the electrostatic adsorber. It not only effectively removes the floating cotton flock and dust in the workshop, but also reduces the amount of dust adsorbed on the surface of the electrostatic adsorber, eliminating the need for frequent cleaning of the dust adsorbed on the surface of the electrostatic adsorber, thereby improving the cleaning efficiency.

[0004] However, during use, it was found that the device has limited dust cleaning range when used in the workshop, and the monitoring position is relatively fixed. The monitoring effect of different positions in the industrial workshop is not good, which is not conducive to the rapid monitoring of dust in the workshop. It is difficult to adjust according to the actual situation or production demand of the workshop, thereby affecting the dust removal effect and monitoring accuracy. UTILITY MODEL CONTENT

[0005] In view of the shortcomings of the prior art, the utility model provides an intelligent monitoring and dust removal device for industrial workshops, which can quickly adjust the position of the monitoring point according to the actual situation or production demand of the workshop, ensure the accuracy and representativeness of the monitoring data, expand the coverage of dust removal and purification, improve the dust removal efficiency, ensure the air quality in each area of the workshop, and improve the dust removal effect.

[0006] To solve the above technical problems, the utility model provides the following technical scheme: an intelligent monitoring and dust removal device for industrial workshops, comprising a dust removal and purification machine, the dust removal and purification machine is arranged in the workshop, the dust removal and purification machine is provided with two, two dust removal and purification machines are respectively communicated with a dust suction inlet pipe and a clean gas outlet pipe, the dust suction inlet pipe and the clean gas outlet pipe are respectively hung on the upper end of the inner wall of the workshop through a plurality of supports, a plurality of air outlets are respectively formed in the dust suction inlet pipe and the clean gas outlet pipe, a support block is arranged on the upper end of the inner part of the workshop, the top surface of the support block is fixedly connected with the inner top surface of the workshop through a plurality of connecting rods, a plurality of monitoring assemblies are arranged on the support block, an adjusting assembly is slidably connected to the support block, a moving seat is arranged on the adjusting assembly, a guide rail is fixedly arranged on the side wall of the support block, and the moving seat is slidably connected with the support block and the guide rail.

[0007] Preferably, the dust removal purifier is symmetrical, a plurality of connecting rods are respectively installed on the upper end of the inner wall of the workshop, the dust suction inlet pipe and the clean air outlet pipe on both sides are staggered, the dust removal purifier is installed on the bottom surface inside the workshop, one end of each of the dust suction inlet pipe and the clean air outlet pipe respectively extends through the workshop to the outside, and a ventilation pipe with a valve is connected to the one end of each of the dust suction inlet pipe and the clean air outlet pipe extending to the outside. New air is supplied to the inside of the workshop through one of the ventilation pipes, and the purified air is discharged to the outside of the workshop through the other ventilation pipe, which facilitates the replenishment and replacement of the air inside the workshop.

[0008] Preferably, the support block is symmetrical and has two grooves, the monitoring assembly includes a C-shaped block, the upper end of the C-shaped block is in clamping connection with the upper end groove, the inner wall of the C-shaped block is in sliding connection with the outer wall of the support block, a limiting groove is formed in the C-shaped block, a limiting block is in sliding connection in the limiting groove, and a pressing block is fixedly arranged on the limiting block. Two knobs are pulled to drive the pressing block to move downward, at this time the spring is compressed, and the pressing block drives the limiting block to slide along the limiting groove to clamp the upper end of the C-shaped block with the upper end groove.

[0009] Preferably, the top surface of the pressing block is in clamping connection with the other groove, the two ends of the bottom surface of the pressing block are fixedly provided with knobs respectively, two springs are fixedly arranged on the bottom surface of the pressing block, the other ends of the two springs are fixedly connected with the lower end inner wall of the C-shaped block, and the C-shaped block is in clearance fit with the connecting rod. The knobs are loosened to push the top surface of the limiting block to be clamped with the other groove through the restoring force of the spring, and the installation of the C-shaped block is completed.

[0010] Preferably, the top surface of the C-shaped block is fixedly provided with a knob, the bottom surface of the C-shaped block is fixedly provided with connecting columns, one of the connecting columns is provided with a detection module at the lower end, the detection module is provided with a dust concentration sensor and a gas concentration sensor, and one of the connecting columns is provided with a wind speed sensor at the lower end. The dust concentration, the gas concentration and the air flow rate inside the workshop are detected through the detection module and the wind speed sensor, so that the dust removal speed and the air flow rate of the dust removal purifier can be adjusted according to different data.

[0011] Preferably, the adjusting assembly includes a lead screw, the outer peripheral walls at the two ends of the lead screw are rotatably connected with fixed blocks respectively, the side walls of the fixed blocks are fixedly connected with the outer wall of the support block, and a forward and reverse motor is mounted on the support block through a mounting seat.

[0012] Preferably, the output shaft of the forward and reverse motor is coaxially connected with the lead screw, and the moving seat is in threaded connection with the lead screw through a threaded hole. The rotating direction of the forward and reverse motor is controlled to drive the lead screw to rotate forward or reversely along the fixed block, drive the moving seat and the electric cylinder to move along the axial direction of the lead screw, and adjust to a suitable position.

[0013] Preferably, the mobile seat top surface is provided with an electric cylinder through the mounting seat, a regulating block is fixed on the piston rod of the electric cylinder, and the regulating block is in clamping connection with the dial block.

[0014] The utility model discloses the beneficial effect that:

[0015] 1. The dust suction inlet pipe inhales the dust-containing air in the workshop, and after filtering and purifying treatment in the dust removal purifier, the clean air is discharged through the clean air outlet pipe, at this time, the air between the dust suction inlet pipe and the clean air outlet pipe at both ends forms a convection, improves the dust suction and the air circulation effect in the workshop, the multiple air outlets expand the coverage of dust removal and purification, improve the dust removal efficiency, through the use of monitoring assembly and adjusting assembly, according to the actual situation or production demand of the workshop, the position of the monitoring point is adjusted quickly, the accuracy and representativeness of monitoring data are ensured, the coverage of dust removal and purification is expanded, the dust removal efficiency is improved, the air quality in each area of the workshop is ensured, and the dust removal effect is improved.

[0016] 2. Two dial blocks are pulled respectively to drive the pressing block to move downwards, at this time, the spring is compressed, the pressing block drives the limiting block to slide along the limiting groove, the upper end of the C-shaped block is clamped and connected with the groove at the upper end, the dial block is released through the restoring force of the spring, the limiting block top surface is clamped and connected with another groove, the installation of the C-shaped block is completed, different detection modules are conveniently installed and used, the dust concentration sensor and the gas concentration sensor are conveniently installed at appropriate positions, and the installation of the air velocity sensor is facilitated.

[0017] 3. The rotating direction of the forward and reverse motor is controlled, the lead screw is driven to rotate forward or reverse along the fixed block, the mobile seat and the electric cylinder are driven to move along the axis direction of the lead screw, after being adjusted to appropriate positions, the regulating block is synchronously moved through the piston rod of the electric cylinder, the regulating block is clamped and connected with the dial block, and the corresponding monitoring assembly is moved to appropriate positions, the monitoring demand of the workshop at different positions is adapted, timely and accurate detection of the dust concentration or the gas concentration in different areas in the workshop is ensured, and the monitoring efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the dust removal purifier structure schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the air outlet structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the monitoring component structure assembly of this utility model;

[0022] Figure 5 This is a schematic diagram of the C-shaped block structure of this utility model;

[0023] Figure 6 This is a rear view of the adjustment component structure of this utility model;

[0024] Figure 7 This is a schematic diagram of the movable seat structure of this utility model.

[0025] In the diagram: 1. Workshop; 2. Dust removal and purification machine; 3. Dust suction inlet pipe; 4. Clean air exhaust pipe; 5. Bracket; 6. Air outlet; 7. Support block; 8. Connecting rod; 9. Monitoring component; 901. C-shaped block; 902. Limiting groove; 903. Limiting block; 904. Pressure block; 905. Pulley; 906. Spring; 907. Pulley; 908. Connecting column; 909. Detection module; 910. Wind speed sensor; 10. Adjustment component; 1001. Moving seat; 1002. Lead screw; 1003. Fixing block; 1004. Forward and reverse motor; 1005. Electric cylinder; 1006. Adjustment block; 11. Guide rail; 12. Groove; 13. Air exchange pipe. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Example 1, as Figures 1-6 As shown, this embodiment provides an intelligent monitoring and dust removal device for an industrial workshop, including a dust removal and purification machine 2. The dust removal and purification machine 2 is installed in the workshop 1. There are two dust removal and purification machines 2. The two dust removal and purification machines 2 are respectively connected to a dust suction inlet pipe 3 and a clean air exhaust pipe 4. The dust suction inlet pipe 3 and the clean air exhaust pipe 4 are respectively hung on the upper part of the inner wall of the workshop body 1 by multiple brackets 5. The dust suction inlet pipe 3 and the clean air exhaust pipe 4 are respectively provided with multiple air outlets 6. The upper part of the interior of the workshop body 1 is provided with a support block 7. The top surface of the support block 7 is fixedly connected to the inner top surface of the workshop body 1 by multiple connecting rods 8. The support block 7 is provided with multiple monitoring components 9. The support block 7 is slidably connected with an adjustment component 10. The adjustment component 10 is provided with a movable seat 1001. The side wall of the support block 7 is fixedly provided with a guide rail 11. The movable seat 1001 is slidably connected to the support block 7 and the guide rail 11 respectively.

[0028] The dust removal purifier 2 is symmetrical structure, a plurality of connecting rods 8 are respectively installed on the inner wall of the workshop 1, the dust suction inlet pipe 3 and the clean air outlet pipe 4 on both sides are staggered distribution, the dust removal purifier 2 is installed on the bottom surface inside the workshop 1, one end of the dust suction inlet pipe 3 and the clean air outlet pipe 4 is respectively penetrated through the workshop 1 and extended to the outside, one of the dust suction inlet pipe 3 and the clean air outlet pipe 4 extended to the outside is communicated with the air exchange pipe 13 with valve; the new air is supplemented through one of the air exchange pipes 6 inside the workshop 1, the purified air is discharged to the outside of the workshop 1 through the other air exchange pipe 6, which facilitates the air supplement and replacement inside the workshop 1.

[0029] The support block 7 is symmetrical structure and has two grooves 12, the monitoring assembly 9 includes a C-shaped block 901, the upper end of the C-shaped block 901 is clamped and matched with the upper end groove 12, the inner wall of the C-shaped block 901 is slidingly connected with the outer wall of the support block 7, a limiting groove 902 is formed on the C-shaped block 901, a limiting block 903 is slidingly connected inside the limiting groove 902, and a pressing block 904 is fixedly arranged on the limiting block 903; two knobs 905 are pulled respectively to drive the pressing block 904 to move downward, at this time the spring 906 is compressed, and the pressing block 904 drives the limiting block 903 to slide along the limiting groove 902, so that the upper end of the C-shaped block 901 is clamped and matched with the upper end groove 12.

[0030] The top surface of the pressing block 904 is clamped and matched with the other groove 12, the two ends of the bottom surface of the pressing block 904 are fixedly provided with the knobs 905 respectively, two springs 906 are fixedly arranged on the bottom surface of the pressing block 904, the other ends of the two springs 906 are fixedly connected with the lower end inner wall of the C-shaped block 901 respectively, and the C-shaped block 901 is gap matched with the connecting rod 8; the knobs 905 are loosened, the top surface of the limiting block 903 is clamped and matched with the other groove 12 through the restoring force of the spring 906, and the installation of the C-shaped block 901 is completed.

[0031] The top surface of the C-shaped block 901 is fixedly provided with a knob 907, the bottom surface of the C-shaped block 901 is fixedly provided with a connecting column 908, a detection module 909 is arranged at the lower end of one of the connecting columns 908, dust concentration sensors and gas concentration sensors are arranged on the detection module 909, and a wind speed sensor 910 is arranged at the lower end of one of the connecting columns 908; the dust concentration, the gas concentration and the air flow rate inside the workshop 1 are detected through the detection module 909 and the wind speed sensor 910, so that the dust removal speed and the air flow rate of the dust removal purifier 2 are adjusted according to different data.

[0032] The dust-containing air in the workshop is sucked in through the dust suction inlet pipe 3, filtered and purified inside the dust removal purifier 2, and then discharged through the clean air outlet pipe 4. At this time, the air between the dust suction inlet pipe 3 and the clean air outlet pipe 4 at both ends forms a convection, improving the dust suction and air circulation effect inside the workshop 1. The multiple air outlets 6 expand the coverage of dust removal and purification, improve the dust removal efficiency, and facilitate quick adjustment of the monitoring point position according to the actual situation or production demand of the workshop through the use of the monitoring assembly 9 and the adjusting assembly 10, ensuring the accuracy and representativeness of the monitoring data, expanding the coverage of dust removal and purification, improving the dust removal efficiency, ensuring the air quality in each area of the workshop, and improving the dust removal effect;

[0033] Pulling the two knobs 905 respectively drives the pressing block 904 to move downward, at this time the spring 906 is compressed, the pressing block 904 drives the limiting block 903 to slide along the limiting groove 902, the upper end of the C-shaped block 901 is clamped and matched with the groove 12 located at the upper end, the knobs 905 are loosened through the restoring force of the spring 906, the top surface of the limiting block 903 is clamped and matched with another groove 12, the installation of the C-shaped block 901 is completed, and the installation and use of different detection modules 909 are facilitated;

[0034] The dust concentration sensor and the gas concentration sensor are conveniently installed at appropriate positions, and the installation of the air speed sensor 910 is facilitated. After installation, the dust concentration, gas concentration and air flow rate inside the workshop 1 are detected by the detection module 909 and the air speed sensor 910, which facilitates adjustment of the dust removal speed and air flow rate of the dust removal purifier 2 according to different data to optimize the dust removal effect and ensure the air quality inside the workshop 1;

[0035] During use, the dust removal purifier 2 supplements new air inside the workshop 1 through one of the air pipes 6 and discharges the purified air outside the workshop 1 through the other air pipe 6, which facilitates air replenishment and replacement inside the workshop 1.

[0036] Example two, as Figure 1 , Figure 6 and Figure 7As shown, on the basis of the first embodiment, the adjusting assembly 10 comprises a lead screw 1002, the outer peripheral wall of both ends of the lead screw 1002 is rotationally connected with a fixed block 1003, the side wall of the fixed block 1003 is fixedly connected with the outer wall of the supporting block 7, the supporting block 7 is provided with a forward-reverse motor 1004 through a mounting seat, the output shaft of the forward-reverse motor 1004 is coaxially connected with the lead screw 1002, and the moving seat 1001 is threadedly connected with the lead screw 1002 through a threaded hole; by controlling the rotation direction of the forward-reverse motor 1004, the lead screw 1002 is driven to rotate forward or reversely along the fixed block 1003, the moving seat 1001 and the electric cylinder 1005 are driven to move along the axial direction of the lead screw 1002, and adjustment is made to a suitable position.

[0037] The electric cylinder 1005 is mounted on the top surface of the moving seat 1001 through a mounting seat, a regulating block 1006 is fixedly arranged on the piston rod of the electric cylinder 1005, and the regulating block 1006 is clamped and matched with the shifting block 905; the regulating block 1006 is clamped and matched with the shifting block 905 and pushes the corresponding monitoring assembly 9 to move to a suitable position, thereby adapting to the monitoring requirements of the workshop 1 at different positions.

[0038] In use, by controlling the rotation direction of the forward-reverse motor 1004, the lead screw 1002 is driven to rotate forward or reversely along the fixed block 1003, the moving seat 1001 and the electric cylinder 1005 are driven to move along the axial direction of the lead screw 1002, and adjustment is made to a suitable position; after that, the regulating block 1006 is synchronously moved by the piston rod of the electric cylinder 1005, the regulating block 1006 is clamped and matched with the shifting block 905 and pushes the corresponding monitoring assembly 9 to move to a suitable position, thereby adapting to the monitoring requirements of the workshop 1 at different positions, ensuring timely and accurate detection of the dust concentration or the gas concentration in different areas of the workshop 1, and improving the monitoring efficiency.

[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An intelligent monitoring dust removal device for an industrial workshop, comprising a dust removal purifier (2), the dust removal purifier (2) is arranged in a workshop (1), characterized in that: The dust removal purifier (2) is communicated with the dust suction inlet pipe (3) and the clean gas exhaust pipe (4), the dust suction inlet pipe (3) and the clean gas exhaust pipe (4) are hung on the upper end of the inner wall of the workshop (1) through a plurality of supports (5), a plurality of air outlets (6) are formed in the dust suction inlet pipe (3) and the clean gas exhaust pipe (4), the upper end of the inner wall of the workshop (1) is provided with a supporting block (7), the top surface of the supporting block (7) is fixedly connected with the inner top surface of the workshop (1) through a plurality of connecting rods (8), a plurality of monitoring assemblies (9) are arranged on the supporting block (7), and an adjusting assembly (10) is slidably connected to the supporting block (7).

2. The intelligent monitoring dedusting device for industrial workshops of claim 1, wherein: The dust removal purifier (2) is symmetrical, a plurality of connecting rods (8) are arranged on the upper end of the inner wall of the workshop (1), the dust suction inlet pipe (3) and the clean gas exhaust pipe (4) on the two sides are staggered, the dust removal purifier (2) is installed on the inner bottom surface of the workshop (1), one end of each of the dust suction inlet pipe (3) and the clean gas exhaust pipe (4) extends to the outside of the workshop (1), and a gas exchange pipe (13) with a valve is communicated with the dust suction inlet pipe (3) and the clean gas exhaust pipe (4) extending to the outside.

3. The intelligent monitoring dedusting device of the industrial plant according to claim 2, characterized in that: The supporting block (7) is provided with two grooves (12) in a symmetrical structure, the monitoring assembly (9) comprises a C-shaped block (901), the upper end of the C-shaped block (901) is connected with the groove (12) at the upper end in a clamping manner, the inner wall of the C-shaped block (901) is slidably connected with the outer wall of the supporting block (7), a limiting groove (902) is formed in the C-shaped block (901), a limiting block (903) is slidably connected in the limiting groove (902), and a pressing block (904) is fixedly arranged on the limiting block (903).

4. The intelligent monitoring dedusting device of the industrial plant according to claim 3, characterized in that: The top surface of the pressing block (904) is clamped and matched with the other groove (12), the bottom surface of the pressing block (904) is fixedly provided with a pushing block (905) at two ends, respectively, two springs (906) are fixedly arranged on the bottom surface of the pressing block (904), the other ends of the two springs (906) are fixedly connected with the lower end inner wall of the C-shaped block (901), and the C-shaped block (901) is matched with the connecting rod (8) in a gap.

5. The intelligent monitoring dedusting device of the industrial plant according to claim 4, characterized in that: A pushing rod (907) is fixedly arranged on the top surface of the C-shaped block (901), a connecting column (908) is fixedly arranged on the bottom surface of the C-shaped block (901), a detection module (909) is arranged at the lower end of one of the connecting columns (908), a dust concentration sensor and a gas concentration sensor are arranged on the detection module (909), and a wind speed sensor (910) is arranged at the lower end of one of the connecting columns (908).

6. The intelligent monitoring dedusting device of the industrial plant according to claim 5, characterized in that: The adjusting assembly (10) comprises a lead screw (1002), the outer circumferential wall of both ends of the lead screw (1002) is rotationally connected with a fixed block (1003) respectively, the side wall of the fixed block (1003) is fixedly connected with the outer wall of a supporting block (7), and the supporting block (7) is provided with a forward and reverse motor (1004) through a mounting seat.

7. The intelligent monitoring dedusting device of the industrial plant according to claim 6, characterized in that: The output shaft of the forward and reverse motor (1004) is coaxially connected with the lead screw (1002), and the moving seat (1001) is threadedly connected with the lead screw (1002) through a threaded hole.

8. The intelligent monitoring dedusting device of the industrial plant according to claim 7, characterized in that: The top surface of the moving seat (1001) is provided with an electric cylinder (1005) through a mounting seat, a adjusting block (1006) is fixedly arranged on the piston rod of the electric cylinder (1005), and the adjusting block (1006) is clamped and matched with the shifting block (905).

Citation Information

Patent Citations

  • Intelligent monitoring and dust removing device for workshop cotton fiber dust

    CN216094248U