Quantitative mixing device for producing organic water-soluble fertilizer

Abstract

The utility model discloses a quantitative material mixing device for producing organic water-soluble fertilizer, and particularly relates to the technical field of material mixing devices, the quantitative material mixing device comprises a bottom plate, the middle part of the upper end of the bottom plate is fixedly connected with a material mixing assembly, and the middle part of the upper side of the material mixing assembly is fixedly connected with a plurality of quantitative assemblies which are distributed in a linear array; a flow quantitative control instrument is fixedly connected to the front portion of the upper side of the mixing assembly, a second support is fixedly connected to one side of the upper end of the bottom plate, and a second motor is fixedly connected to the upper end of the second support. According to the quantitative mixing device for producing the organic water-soluble fertilizer, the quantitative component, the flow sensor and the like are arranged, so that each material can be accurately discharged according to a set proportion and a set quantity value, the excessive or insufficient materials are avoided, errors caused by manual operation are avoided, the raw materials can be crushed firstly by arranging the mixing component, and the raw materials are uniformly mixed. Then stirring and mixing are carried out, so that the layering and caking phenomena in the mixing process can be reduced, and the uniform distribution of the materials is promoted.

Description

TECHNICAL FIELD

[0001] The utility model relates to mixing device technical field, especially in production organic water -soluble fertilizer's ration mixing device. BACKGROUND

[0002] Organic water -soluble fertilizer is a kind of new type of fertilizer product of full water -soluble, high concentration, multi-functional, full nutrition, efficiency, it uses multiple natural organic matter, such as seaweed, shellfish shell class chitin, pomace, soybean meal etc. as raw material, is processed by special technology, and organic water -soluble fertilizer is superior to other fertilizer varieties in water solubility, and stirring can be completely dissolved in water, so that it can better promote the rapid absorption of crop leaf surface, root etc.;

[0003] Organic water -soluble fertilizer usually contains multiple nutrient elements, such as nitrogen, phosphorus, potassium, calcium, magnesium and trace elements, etc., in the production process, through ration mixing, it can ensure that each nutrient element is mixed according to the predetermined proportion, to provide balanced nutrient supply, meet the growth needs of crops, and ration mixing helps to reduce impurities and sediments due to improper raw material proportion, improve the purity and quality of fertilizer.

[0004] Chinese patent publication No. CN221619217U discloses a kind of microbial compound fertilizer ration mixing device, it is related to mixing device technical field, including storage tank;Rotary mounting is installed in the storage tank and mixed cylinder, fixedly installed in the mixed cylinder and paddle, the bottom of the storage tank below the mixed cylinder forms storage room, first motor that the mixed cylinder is rotatory is fixedly installed on the lateral wall of the storage tank, the bottom of the mixed cylinder is fixedly connected with discharge pipe, the top of the mixed cylinder is fixedly connected with feed pipe, rotary mounting is installed in the feed pipe and mounting plate, weighing module is arranged on the mounting plate, weighing plate is installed on the weighing module, effectively solve the technical problems that current mixing device cannot continuously use mixing assembly to process microbial fertilizer, and cannot realize quantitative mixing of fertilizer.

[0005] Although the equipment in the above document can quantitatively mix fertilizer, for some fertilizer components with large differences in certain characteristics, simple stirring may be difficult to achieve completely uniform mixing, and different particle sizes, densities or humidities of fertilizer may appear stratification or aggregation phenomenon in the stirring process, affecting the mixing effect. UTILITY MODEL CONTENT

[0006] The main purpose of the utility model is to provide a kind of ration mixing device for producing organic water -soluble fertilizer, which can effectively solve the problems of not being able to quantitatively mix organic water -soluble fertilizer and uniformly mix.

[0007] To achieve the above purpose, the technical scheme adopted by the utility model is:

[0008] The utility model provides a kind of quantitative mixing device for producing organic water-soluble fertilizer, including bottom plate, the middle part of the upper end of the bottom plate is fixedly connected with mixing assembly, the upper side of the mixing assembly is fixedly connected with several quantitative assemblies in linear array distribution, the upper side of the front of the mixing assembly is fixedly connected with flow quantitative control instrument, the upper end of the bottom plate one side is fixedly connected with support two, the upper end of the support two is fixedly connected with motor two.

[0009] Preferably, the mixing assembly includes a mixing box fixedly connected to the upper end of the bottom plate, two crushing parts are rotatably connected to the inner surface of the mixing box, one end of each of the two crushing parts penetrates the mixing box and is fixedly connected with a gear, the two gears are meshed with each other, one of the gears is fixedly connected with a belt pulley at the right end, a stirrer is rotatably connected to the lower side of the inner surface of the mixing box, one end of the stirrer penetrates the mixing box and is fixedly connected with a belt pulley two, the outer surfaces of the belt pulley one and the belt pulley two are jointly connected with a transmission belt, a discharge port is formed in the lower side of the mixing box, and blade set two is fixedly connected to the upper side of the front side wall and the upper side of the rear side wall of the inner surface of the mixing box.

[0010] Preferably, each of the two crushing parts includes a rotating roller rotatably connected to the upper side of the inner surface of the mixing box, blade set one is fixedly connected to the outer surface of each of the two rotating rollers, the two blade sets one are arranged in a staggered manner, and each of the two blade sets one is arranged in a staggered manner with the blade set two close to each other.

[0011] Preferably, the quantitative assembly includes a support cylinder fixedly connected to the upper end of the mixing box, a worm gear is rotatably connected to the upper side of the support cylinder, a semicircular hole is formed in one side of the worm gear, a storage tank is rotatably connected to the upper side of the worm gear, the storage tank is fixedly connected to the upper side of the mixing box, a feeding port is formed in the upper end of the storage tank, a baffle is fixedly connected to the lower side of the inner surface of the storage tank, a support one is fixedly connected to the upper end of the mixing box, a worm is rotatably connected to the middle part of the support one, a motor one is fixedly connected to one side of the support one, one end of the worm is fixedly connected to the output end of the motor one through a shaft coupling, and a flow sensor is fixedly connected to the lower side of the storage tank.

[0012] Preferably, the output end of the motor two is fixedly connected to the belt pulley two through a shaft coupling.

[0013] Preferably, the diameter of the baffle is the same as that of the semicircular hole, and the horizontal projection of the baffle is an arcuate sector.

[0014] Preferably, the lower end of each of the support cylinders penetrates the upper side of the mixing box and communicates with the inner cavity of the mixing box.

[0015] Preferably, the worm is meshed with the outer surface of the worm gear.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1, the utility model discloses a set up quantitative component, flow sensor etc. can make every material according to the set proportion and the accurate discharge of the amount value, avoid the excess or deficiency of material, reduce waste, avoid the error of manual operation, also alleviate the labor intensity of the worker simultaneously.

[0018] 2, the utility model discloses a set up mixing component can first break raw materials, then carry out stirring and mixing, can reduce the stratification and caking phenomenon in the mixing process, promote the uniform distribution of material, and when the fertilizer particle size is consistent, the nutrient release is also more uniform after fertilization, reduces the nutrient waste and loss due to local concentration is too high. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall structure schematic diagram of the utility model;

[0020] Figure 2 It is the local section structure schematic diagram of the utility model;

[0021] Figure 3 It is Figure 2 It is the enlarged view structure schematic diagram of A place in the middle;

[0022] Figure 4 It is the layout section structure schematic diagram of the utility model's quantitative component;

[0023] Figure 5 It is the explosion structure schematic diagram of the utility model's quantitative component.

[0024] In the drawing: 1, bottom plate;2, mixing component;201, mixing box;202, crushing part;2021, rotating roller;2022, blade group one;203, gear;204, stirrer;205, belt pulley one;206, belt pulley two;207, transmission belt;208, discharge port;209, blade group two;3, quantitative component;301, support cylinder;302, worm wheel;303, semicircular hole;304, storage tank;305, feed inlet;306, baffle;307, support one;308, worm;309, motor one;310, flow sensor;4, flow quantitative control instrument;5, support two;6, motor two. DETAILED DESCRIPTION

[0025] In order to make the technical means, creation features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners.

[0026] For example Figure 1As shown, a quantitative mixing device for producing organic water-soluble fertilizer, comprising a bottom plate 1, a mixing assembly 2 fixedly connected to the middle of the upper end of the bottom plate 1, a plurality of quantitative assemblies 3 fixedly connected to the middle of the upper side of the mixing assembly 2 in linear array, a flow quantitative control instrument 4 fixedly connected to the front upper side of the mixing assembly 2, a support two 5 fixedly connected to one side of the upper end of the bottom plate 1, a motor two 6 fixedly connected to the upper end of the support two 5, and the output end of the motor two 6 is fixedly connected with a belt pulley two 206 through a shaft coupling.

[0027] The flow quantitative control instrument 4 and the flow sensor 310 both adopt prior art, the flow sensor 310 is a device for measuring the speed, flow or volume of fluid through a pipe, including differential pressure type, magnetic induction, turbine type and various types, the differential pressure type is to calculate the flow by measuring the differential pressure generated when the fluid passes through the pipe, when the fluid fills the pipe and flows through the throttling device, the flow beam will appear local contraction, the flow rate increases, the static pressure decreases, thereby generating a pressure difference before and after the throttling piece, the greater the flow of the medium, the greater the pressure difference, so the size of the fluid flow can be measured by measuring the pressure difference; the magnetic induction is to measure the flow of liquid or gas by using the principle of electromagnetic induction, by installing an electromagnetic flowmeter on the pipe, the flow rate and flow of the conductive substance in the fluid are measured;

[0028] In the actual use process of the device, the connection among the flow sensor 310, the flow quantitative control instrument 4 and the motor one 309 mainly depends on electrical signals and control circuits, the flow sensor 310 transmits the detected flow information to the flow quantitative control instrument 4 through electrical signals such as analog signals 4-20mA, pulse signals or digital communication protocols, these signals represent the amount of material flowing out of the tank door, the flow quantitative control instrument 4 sends a control signal to the motor one 309 according to the received signal of the flow sensor 310 when the amount of material flowing out reaches a preset value, the control signal is transmitted to the motor one 309 through the control circuit, the control circuit can include elements such as relays, contactors and PLCs (programmable logic controllers) for realizing signal amplification, conversion and logic control, after receiving the control signal, the motor starts to work through a series of structural connections with the worm 308 and the worm gear 302, to close the channel for the raw material to fall and complete the quantitative feeding.

[0029] As Figure 4 and Figure 5As shown, the quantitative component 3 includes a support cylinder 301 fixedly connected to the upper end of the mixing box 201. The lower ends of several support cylinders 301 all penetrate the upper side of the mixing box 201 and communicate with the inner cavity of the mixing box 201. A worm gear 302 is rotatably connected to the upper side of the support cylinder 301. A semi-circular hole 303 is opened on one side of the worm gear 302. A storage tank 304 is rotatably connected to the upper side of the worm gear 302. The storage tank 304 is fixedly connected to the upper side of the mixing box 201. A feed inlet 305 is opened at the upper end of the storage tank 304. A baffle 306 is fixedly connected to the lower side of the inner surface of the storage tank 304. The diameter of the baffle 306 is the same as that of the semi-circular hole 303. The horizontal projection of the baffle 306 is an arc-shaped sector.

[0030] The superior arc sector refers to the sector formed when the length of an arc exceeds a semicircle, that is, when the central angle is greater than 180°. When the semicircular hole 303 and the baffle 306 are in the same position, the worm gear 302 and the baffle 306 together block the lower side of the storage tank 304 to prevent the raw material in the storage tank 304 from flowing out of the semicircular hole 303.

[0031] A support 307 is fixedly connected to the upper end of the mixing tank 201. A worm 308 is rotatably connected to the middle of the support 307. The worm 308 meshes with the outer surface of the worm wheel 302. A motor 309 is fixedly connected to one side of the support 307. One end of the worm 308 passes through the support 307 and is fixedly connected to the output end of the motor 309 through a coupling. A flow sensor 310 is fixedly connected to the lower side of the storage tank 304.

[0032] In the actual use of the device, the raw materials of various organic water-soluble fertilizers are first placed into different storage tanks 304 through the feed inlet 305. When quantitative mixing is required, the flow metering controller 4 controls the motor 309 and the flow sensor 310. The motor 309 drives the worm 308 to rotate, and the worm 308 drives the worm wheel 302 to rotate, so that the semi-circular hole 303 and the baffle 306 are staggered, opening the channel for the raw materials to fall.

[0033] Then, the raw material in the storage tank 304 falls into the mixing box 201 through the semi-circular hole 303 under the action of gravity. When the flow sensor 310 detects that the raw material flowing out of the storage tank 304 has reached the set value, it transmits the detected flow information to the flow metering controller 4 through the transmission signal. The flow metering controller 4 sends a control signal to make the motor 309 run, which drives the worm 308 and worm wheel 302 to rotate, so that the semi-circular hole 303 coincides with the position of the baffle 306, closing the channel for the raw material to fall.

[0034] like Figure 2As shown, the mixing assembly 2 includes a mixing box 201 fixedly connected to the upper end of the base plate 1, two crushing parts 202 are rotatably connected to the upper inner surface of the mixing box 201, one end of each of the two crushing parts 202 penetrates through the mixing box 201 and is fixedly connected with a gear 203, the two gears 203 are meshed with each other, one end of the gear 203 is fixedly connected with a belt pulley 205, a stirrer 204 is rotatably connected to the lower inner surface of the mixing box 201, one end of the stirrer 204 penetrates through the mixing box 201 and is fixedly connected with a belt pulley 206, the belt pulley 205 and the belt pulley 206 are jointly connected with a transmission belt 207, a discharge port 208 is formed in the lower side of the mixing box 201, and the upper side of the front side wall and the upper side of the rear side wall of the inner surface of the mixing box 201 are fixedly connected with a second blade group 209.

[0035] As shown in the figure, Figure 3 The two crushing parts 202 each include a rotating roller 2021 rotatably connected to the upper inner surface of the mixing box 201, and a first blade group 2022 is fixedly connected to the outer surface of the rotating roller 2021, the two first blade groups 2022 are arranged in a staggered manner, and each of the first blade groups 2022 is arranged in a staggered manner with the second blade group 209 close to each other.

[0036] In the actual use of the device, after completing the quantitative discharging, the belt pulley 206 and the belt pulley 205 are driven to rotate by the motor 6, the belt pulley 205 drives the two gears 203 to rotate, the gears 203 drive the crushing parts 202 to rotate, the first blade groups 2022 arranged in a staggered manner are driven to rotate, and the first blade groups 2022 and the second blade group 209 jointly crush the raw materials, the crushed materials flow into the inside of the mixing box 201 from the gap between the first blade groups 2022 and the second blade group 209, the belt pulley 206 drives the stirrer 204 to rotate, the stirrer 204 is driven to rotate to stir and mix the raw materials, after completing the mixing, the operator can open the discharge port 208 to collect the mixed organic water-soluble fertilizer.

[0037] It should be particularly pointed out that the specific installation mode and the circuit connection mode of the motor 309, the flow sensor 310, the flow quantitative control instrument 4 and the motor 6 and the control method all belong to conventional design, and the utility model will not be described in detail.

[0038] The working principle of the utility model is as follows: firstly, the raw materials of various organic water-soluble fertilizers are respectively put into different storage tanks 304 through the feed inlet 305 for storage, when quantitative mixing is needed, the motor one 309 and the flow sensor 310 are controlled through the flow quantitative control instrument 4, the motor one 309 drives the worm 308 to rotate, the worm 308 drives the worm gear 302 to rotate, the position of the semicircular hole 303 and the baffle 306 is staggered, the channel of the raw material falling is opened, then the raw material in the storage tank 304 falls into the mixing box 201 under the action of gravity through the semicircular hole 303, when the flow sensor 310 detects that the raw material flowing out of the storage tank 304 reaches the set value, the detected flow information is transmitted to the flow quantitative control instrument 4 through the transmission signal, the flow quantitative control instrument 4 sends a control signal to make the motor one 309 run, drives the worm 308 and the worm gear 302 to rotate, the position of the semicircular hole 303 and the baffle 306 is coincided, the channel of the raw material falling is closed;

[0039] After completing the quantitative discharging, the motor two 6 drives the belt pulley two 206 and the belt pulley one 205 to rotate, the belt pulley one 205 drives the two gears 203 to rotate, the gear 203 drives the crushing part 202 to rotate, the staggered blade group one 2022 rotates together with the blade group two 209 to crush the raw material, the crushed small material flows into the inside lower side of the mixing box 201 from the gap between the blade group one 2022 and the blade group two 209, the belt pulley two 206 drives the stirrer 204 to rotate, the stirrer 204 stirs and mixes the raw material when rotating, after completing the mixing, the operator can open the discharge port 208 to collect the mixed organic water-soluble fertilizer.

[0040] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by the person skilled in the art that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification only illustrate the principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall into the scope of the utility model claimed for protection. The protection scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A quantitative mixing device for producing organic water-soluble fertilizer, comprising a base plate (1), characterized in that: The bottom plate (1) upper end middle part is fixedly connected with a mixing assembly (2), the mixing assembly (2) upper side middle part is fixedly connected with a plurality of quantitative assembly (3) that is linear array distribution, the mixing assembly (2) upper side front part is fixedly connected with flow quantitative control instrument (4), the bottom plate (1) upper end one side is fixedly connected with support two (5), the support two (5) upper end is fixedly connected with motor two (6); The mixing assembly (2) includes a mixing box (201) fixedly connected to the upper end of the bottom plate (1), two crushing parts (202) are rotatably connected to the inner surface of the mixing box (201), one end of each of the two crushing parts (202) penetrates the mixing box (201) and is fixedly connected with a gear (203), the two gears (203) are meshed with each other, one end of one of the gears (203) is fixedly connected with a belt pulley (205), a stirrer (204) is rotatably connected to the lower inner surface of the mixing box (201), one end of the stirrer (204) penetrates the mixing box (201) and is fixedly connected with a belt pulley (206), the outer surfaces of the belt pulley (205) and the belt pulley (206) are jointly connected with a transmission belt (207), a discharge port (208) is formed in the lower side of the mixing box (201), blade groups (209) are fixedly connected to the upper inner surface of the front side wall and the upper inner surface of the rear side wall of the mixing box (201).

2. The quantitative mixing device for producing organic water-soluble fertilizer according to claim 1, characterized in that: Each of the two crushing parts (202) includes a rotating roller (2021) rotatably connected to the upper inner surface of the mixing box (201), a blade group (2022) is fixedly connected to the outer surface of each of the two rotating rollers (2021), the two blade groups (2022) are arranged in a staggered manner, and each of the two blade groups (2022) is arranged in a staggered manner with the blade group (209) adjacent thereto.

3. The quantitative mixing device for producing organic water-soluble fertilizer according to claim 1, characterized in that: The quantitative assembly (3) includes a support cylinder (301) fixedly connected to the upper end of the mixing box (201), a worm gear (302) rotatably connected to the upper side of the support cylinder (301), a semicircular hole (303) formed in one side of the worm gear (302), a storage tank (304) rotatably connected to the upper side of the worm gear (302), the storage tank (304) fixedly connected to the upper side of the mixing box (201), a feed inlet (305) formed in the upper end of the storage tank (304), a baffle (306) fixedly connected to the lower inner surface of the storage tank (304), a support (307) fixedly connected to the upper end of the mixing box (201), a worm (308) rotatably connected to the middle part of the support (307), a motor (309) fixedly connected to one side of the support (307), one end of the worm (308) penetrates the support (307) and is fixedly connected with the output end of the motor (309) through a shaft coupling, and a flow sensor (310) fixedly connected to the lower side of the storage tank (304).

4. The quantitative mixing device for producing organic water-soluble fertilizer according to claim 1, characterized in that: The output end of the motor two (6) is fixedly connected with the belt pulley two (206) through a shaft coupling.

5. The quantitative mixing device for producing organic water-soluble fertilizer according to claim 3, characterized in that: The baffle (306) is the same diameter as the semicircular hole (303), and the horizontal projection of the baffle (306) is an arcuate sector.

6. The quantitative mixing device for producing organic water-soluble fertilizer according to claim 3, characterized in that: The lower ends of the support cylinders (301) all penetrate the upper side of the mixing box (201) and communicate with the inner cavity of the mixing box (201).

7. The quantitative mixing device for producing organic water-soluble fertilizer according to claim 3, characterized in that: The worm (308) is engaged with the outer surface of the worm wheel (302).

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