Cathode rapping transmission device of electric dust remover

Abstract

The utility model belongs to the technical field of electric dust removers, and discloses a cathode rapping transmission device of an electric dust remover, which comprises a power device, a main transmission device, a rapping shaft and a rapping hammer, the main transmission device is in matched transmission connection with the upper and lower insulated driven transmission devices respectively, the two insulated driven transmission devices are in matched connection with the rapping shaft through the universal coupling, and the other end of the rapping shaft is fixedly connected with the rapping hammer; and the insulated driven transmission device is fixed on the outer side of a shell upright post of the electric dust remover through a fixing frame. According to the utility model, a lateral transmission mode is adopted for installation, and the motor and the electromagnetic insulation rapper are arranged at the outer side part of the shell, so that the internal space is not occupied, dust accumulation is avoided, the maintenance is convenient, the operation reliability is higher, the structure is simple, the maintenance and repair are convenient, the installation space is saved, and the rapping transmission performance of the electric dust remover is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of electric dust collector, especially relates to a cathode rapping transmission device of electric dust collector. BACKGROUND

[0002] At present, electric dust collector is very important industrial coal-fired kiln flue dust purification environmental protection equipment, and the electric dust collector equipment body is mainly composed of anode system and cathode system. The cathode system is one of the core parts of the whole device as a discharge electrode, which directly affects the operation and efficiency of the dust collector. The rapping and dust cleaning effect of the anode and cathode of the electric dust collector directly affects the dust removal efficiency of the electric dust collector, therefore, in order to remove the dust on the electrode plate and electrode wire, appropriate rapping force is needed, and periodic rapping is carried out, so that the electrode plate and electrode wire can obtain the acceleration required for dust cleaning, so that the dust collection or discharge of the electrode plate and electrode wire is continuously updated and efficient, and the dust adhered to the electrode plate and electrode wire falls into the dust hopper and is discharged in time through rapping.

[0003] The existing electric dust collector cathode rapping is a set of power device arranged on the top of the dust collector vertical transmission side two-layer mechanical arm hammer rapping structure, and this structure has two problems: first, the transmission device rotates in the high-temperature dust environment for a long time, which is particularly prone to damage, especially the transmission pinwheel has a particularly high failure rate. Second, once the cathode transmission fails, the cathode cannot effectively clean the dust, the cathode wire is wrapped with dust, the discharge tip of the cathode wire is nodular and cannot release the electric charge, which leads to a decrease in dust removal efficiency, and this failure can only be repaired after the unit stops running to restore its function.

[0004] The existing electric dust collector cathode rapping is a horizontal transmission side two-layer mechanical arm hammer rapping structure, and the main problem of this structure is that two sets of power devices are needed, which are independently powered and controlled, the energy consumption is doubled compared with the foregoing device, the construction investment of cables, bridge, control system and the like is large, the control is complex, and the investment and operation and maintenance cost is high.

[0005] As shown in Figure 6 and Figure 7 , it is a traditional cathode rapping structure, Figure 6 It is a traditional side rapping transmission structure, each power device, i.e. power source motor, is directly connected with the corresponding driven transmission device through the main shaft and universal coupling for rotation and rapping cooperation, so that the power source motor is used too much, the control system is complicated, and the control and maintenance are inconvenient. Figure 7The traditional top rapping transmission structure form, the power device, i.e., the power source motor and the rapping insulation shaft, is installed on the top of the dust remover, and the top rapping device is controlled on the top of the electric dust remover, which is relatively complex, the pulse current is large during rapping, the size of the rapping force, the rapping period, the rapping repetition times and other control variables are all designed by the control system programming, and the hardware design and software design of the system have high technical requirements, and the control points are many, all on the top of the electric dust remover, the installation and wiring workload is large, water is easy to accumulate on the top, which causes the cable bridge of the top equipment to be damaged due to damp, and thus the control system frequently fails.

[0006] In view of the defects of the traditional structure, the utility model provides a kind of electric dust collector cathode rapping transmission device, power system, vertical transmission, transmission device are placed in flue gas, and high reliability commutator is replaced traditional pin wheel steering cathode rapping transmission device. Utility model content

[0007] To overcome the problems in the related art, the utility model discloses an electric dust collector cathode rapping transmission device.

[0008] The technical scheme of the utility model is as follows: an electric dust collector cathode rapping transmission device is provided with a power device, a main transmission device, a rapping shaft and a rapping hammer, the power device is installed on the outside of the shell column of the electric dust remover, the main transmission device is connected with the output end of the power device, the main transmission device is respectively connected with two upper and lower insulation driven transmission devices in cooperation, the two insulation driven transmission devices are connected with the rapping shaft in cooperation through a universal coupling, and the other end of the rapping shaft is fixedly connected with the rapping hammer.

[0009] The insulation driven transmission device is fixed on the outside of the shell column of the electric dust remover through a fixing frame.

[0010] In one embodiment, the two insulation driven transmission devices are respectively an upper insulation magnetic shaft and a lower insulation magnetic shaft, and the universal couplings are connected with the two ends of the upper insulation magnetic shaft and the lower insulation magnetic shaft in cooperation.

[0011] In one embodiment, the power device is a direct connection transmission motor, which is vertically fixedly connected with the outside of the shell column.

[0012] The main transmission device is a light rod rotating shaft connected with the couplings in cooperation, the light rod rotating shaft is connected with the upper commutator and the lower commutator through the couplings in cooperation, and the upper commutator and the lower commutator are connected with the two insulation driven transmission devices in cooperation.

[0013] The coupling is divided into a first coupling, a second coupling and a third coupling, the upper reversing gear is double-inlet, the lower reversing gear is single-inlet, the power device is connected with the upper reversing gear through the main transmission device and the first coupling and the second coupling, and is connected with the upper horizontal insulation driven transmission device through the third coupling, one side of the lower reversing gear is connected with the polished rod rotating shaft through the third coupling, and the other side is connected with the lower insulation driven transmission device through the universal coupling.

[0014] In one embodiment, the main transmission device comprises upper gears, lower gears and chains which are in rolling connection with each other, and the upper gears and the lower gears are connected through the chains.

[0015] In another embodiment, the power device is a direct transmission motor which is fixedly installed on the outside of the shell column vertically or horizontally.

[0016] The power device is connected with the central shaft of the upper gear through the single-inlet reversing gear and the coupling.

[0017] The power device is a direct transmission motor which is fixedly installed on the outside of the shell column horizontally, and the output shaft of the power device is connected with the central shaft of the upper gear through the coupling.

[0018] In combination with all the above technical solutions, the utility model has the beneficial effects that: the utility model is installed in a side transmission mode, changes the traditional direct transmission mode, installs the motor and the electromagnetic insulation rapping on the outside of the shell, does not occupy the internal space, does not accumulate dust, is convenient to overhaul, changes the two-layer cathode rapping into an independent horizontal transmission device, the device is provided with a side heat preservation box, does not need to change the direction, the motor is horizontally arranged and is directly connected with the cathode rapping shaft through the porcelain rotating shaft, saves the power source equipment, thereby reduces the control route of a series of rapping transmission systems, avoids the complicated and cumbersome transmission system arrangement, saves the control system equipment, is convenient for manual control operation, reduces the equipment cost, has high operation reliability, has simple structure, is convenient to overhaul and maintain, does not accumulate dust, saves the installation space, greatly improves the rapping transmission performance of the electric dust collector.

[0019] It is understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the disclosure of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings incorporated into the specification and forming part of the specification, show embodiments consistent with the present disclosure, and together with the specification, serve to explain the principles of the present disclosure.

[0021] Figure 1It is the structural schematic view of the cathode rapping transmission device of the electric dust collector provided in Embodiment 1 of the utility model.

[0022] Figure 2 It is the structural schematic view of the cathode rapping transmission device of the electric dust collector provided in Embodiment 2 of the utility model.

[0023] Figure 3 It is the structural schematic view of the cathode rapping transmission device of the electric dust collector provided in Embodiment 3 of the utility model.

[0024] Figure 4 It is the structural schematic view of the cathode rapping transmission device of the electric dust collector provided in Embodiment 4 of the utility model.

[0025] Figure 5 It is the structural schematic view of the reversing transmission mode simple structure provided in Embodiment 4 of the utility model.

[0026] Figure 6 It is the schematic view of the traditional side rapping transmission structure form.

[0027] Figure 7 It is the schematic view of the traditional top rapping transmission structure form.

[0028] In the drawing: 1, power device; 2, polished rod pivot; 3, upper reversing device; 4, lower reversing device; 5, upper insulation magnetic shaft; 6, lower insulation magnetic shaft; 7, rapping shaft; 8, rapping hammer; 9, universal coupling; 10, shell column; 11, first coupling; 12, second coupling; 13, third coupling; 14, single-entry reversing device; 15, fixed frame; 16, upper gear; 17, lower gear; 18, chain; 19, cathode upper frame; 20, cathode lower frame. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the following disclosed specific implementation.

[0030] Embodiment 1: as Figure 1 and Figure 5As shown, the utility model embodiment provides a kind of electric precipitator cathode rapping transmission device, including power device 1, light pole shaft 2, rapping shaft 7 and rapping hammer 8, the power device 1 is direct-connected transmission motor, vertically fixedly fitted and installed on the outside of shell column 10, the output shaft of power device 1 is respectively connected with upper commutator 3 and lower commutator 4 by several couplings and light pole shaft 2 of mutual cooperation, and it is vertically transmitted that light pole shaft 2 is respectively connected with the upper and lower two insulation driven transmission devices of cooperation by dust upper commutator 3 and lower commutator 4, and two insulation driven transmission devices are connected with rapping shaft 7 by universal coupling 9, such as Figure 5 As shown, the internal cooperation mode of upper commutator 3 and lower commutator 4 is rack meshing transmission.

[0031] The insulation driven transmission device includes upper insulation magnetic shaft 5 and lower insulation magnetic shaft 6, and the upper insulation magnetic shaft 5 and the lower insulation magnetic shaft 6 are respectively connected with the upper commutator 3 and the lower commutator 4. The coupling is divided into first coupling 11, second coupling 12 and third coupling 13, the upper commutator 3 is double-in type, the lower commutator 4 is single-in type, the power device 1 is connected with the upper commutator 3 by the light pole shaft 2 and the first coupling 11 and the second coupling 12, is connected with the upper insulation magnetic shaft 5 installed horizontally by the universal coupling 9, and the lower commutator 4 is connected with the light pole shaft 2 by the third coupling 13 on one side and is connected with the lower insulation magnetic shaft 6 by the universal coupling 9 on the other side.

[0032] The upper insulation magnetic shaft 5 and the lower insulation magnetic shaft 6 are respectively fixed on the outside of the shell column 10 of the dust collector by two fixed frames 15, are connected with the upper commutator 3 or the lower commutator 4 by the universal coupling 9 on one end, and are connected with the rapping shaft 7 of the cathode upper frame 19 or the cathode lower frame 20 on the other end, and then the rapping shaft 7 is connected with the cathode upper frame 19 and the cathode lower frame 20 respectively.

[0033] The working principle of the utility model is that the power device 1, i.e. the motor, is vertically fixedly installed on the outside of the shell column 10, is connected with the upper insulation magnetic shaft 5 and the lower insulation magnetic shaft 6 by the light pole shaft 2 and the double-in type upper commutator 3 and the single-in type lower commutator 4 respectively, and then the upper insulation magnetic shaft 5 and the lower insulation magnetic shaft 6 are connected with the upper and lower rapping rods and the rapping hammer 8 respectively, so that the upper and lower cathode frames are rapped.

[0034] Embodiment 2: as Figure 2As shown, the power unit 1 is vertically placed and has two horizontally placed insulated magnetic shafts with side transmission. The main transmission device consists of an upper gear 16, a lower gear 17, and a chain 18 that roll over each other. The power unit 1 is connected to the power input end of a single-entry commutator 14 via a first coupling 11, and the output end of the single-entry commutator 14 is connected to the upper insulated magnetic shaft 5 via a second coupling 12.

[0035] The upper gear 16 and the lower gear 17 are rotatably connected by a chain 18. The upper gear 16 is rotatably connected to the output shaft of the single-entry commutator 14. The central shaft of the lower gear 17 is rotatably connected to the lower insulated magnetic shaft 6 by a universal coupling 9.

[0036] The working principle of this utility model is as follows: The power device 1, i.e., the vertical direct-drive motor, is vertically fixedly installed on the outside of the housing column 10. It is connected to a set of gears and racks, i.e., the upper gear 16 and the lower gear 17, through a single-entry upper commutator 3. The two gears are connected by a chain 18. The input shaft on one side of the upper commutator 3 is connected to the power source motor through the first coupling 11. The output shaft on the other side is connected to the upper gear 16 and the universal coupling 9. It is also connected to the upper insulated magnetic shaft 5 through the universal coupling 9. Then, it is connected to the upper rapping shaft 7, the rapping hammer 8, the rapping rod, etc. to rap the upper cathode frame. The lower gear 17 is connected to the lower universal coupling 9 and the lower insulated magnetic shaft 6 through the central shaft. Then, it is connected to the lower rapping device to rap the lower cathode frame.

[0037] Example 3: As Figure 3 As shown, the power unit 1 is horizontally positioned with two horizontally positioned insulated shafts on its side for transmission. The main transmission device consists of an upper gear 16, a lower gear 17, and a chain 18 that roll over each other. The upper gear 16 and lower gear 17 are rotatably connected via the chain 18. The power unit 1 is connected to the power input end of a single-entry commutator 14 via a first coupling 11. The output end of the single-entry commutator 14 is connected to the upper insulated magnetic shaft 5 via a second coupling 12. The upper gear 16 is rotatably connected to the output shaft of the single-entry commutator 14, and the central shaft of the lower gear 17 is rotatably connected to the lower insulated magnetic shaft 6 via a universal coupling 9.

[0038] The working principle of this utility model is as follows: The power unit 1, i.e., the horizontal side-connected drive motor, is fixedly installed on the outside of the housing column 10 and placed horizontally. It is connected to the upper and lower cathode frame vibration devices through a set of gears and racks that cooperate with each other, namely the upper gear 16 and the lower gear 17. The two gears are connected by a chain 18. The input shaft on one side of the upper commutator 3 is connected to the power source motor through the first coupling 11. The output shaft on the other side is connected to the upper gear 16 and the universal coupling 9, and is connected to the upper insulating magnetic shaft 5 through the universal coupling 9. Then, the upper vibration shaft 7, vibration hammer 8, vibration rod, etc. are connected to vibrate the upper cathode frame. The lower gear 17 is connected to the lower universal coupling 9 and the lower insulating magnetic shaft 6 through the central shaft, and is connected to the lower vibration device to vibrate the lower cathode frame.

[0039] Example 4: Figure 4 As shown, the power unit 1 is horizontally positioned and directly connected to the upper insulated magnetic shaft 5. An upper gear 16, a lower gear 17, and a chain 18 are rolled on its shaft. The upper gear 16 and lower gear 17 are rotatably connected via the chain 18. The upper gear 16 and lower gear 17 respectively drive and are driven by the upper insulated magnetic shaft 5 and the lower insulated magnetic shaft 6. The shaft of the power unit 1 is connected to the upper insulated magnetic shaft 5 and the lower insulated magnetic shaft 6 via a universal coupling 9. The upper gear 16 is rotatably connected to the shaft of the power unit 1, and the central shaft of the lower gear 17 is rotatably connected to the lower insulated magnetic shaft 6 via the universal coupling 9.

[0040] The working principle of this utility model is as follows: The power device 1, i.e., the direct-drive motor, is fixedly installed on the outside of the housing column 10 and placed horizontally. It is connected to the upper and lower cathode frame vibration devices through a set of gears and racks that are mutually connected. The upper gear 16 and the lower gear 17 are connected by a chain 18. The input shaft on one side of the upper commutator 3 is connected to the power source motor through the first coupling 11. The output shaft on the other side is connected to the upper gear 16 and the universal coupling 9. It is also connected to the upper insulating magnetic shaft 5 through the universal coupling 9. The upper vibration shaft 7, vibration hammer 8, vibration rod, etc. are then connected to vibrate the upper cathode frame. The lower gear 17 is connected to the lower universal coupling 9 and the lower insulating magnetic shaft 6 through the central shaft. The lower vibration device is then connected to vibrate the lower cathode frame.

[0041] In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more than two;The terms "up", "down", "left", "right", "inside", "outside", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0042] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art in the technical range disclosed by the utility model, any modification, equivalent replacement and improvement made within the spirit and principle of the utility model, etc. should be covered within the protection scope of the utility model.

Claims

1. An electric precipitator cathode rapping drive comprising a power device (1), a main drive, a rapping shaft (7) and a rapping hammer (8), characterized in that, The power device (1) is installed outside the shell column (10) of the electric dust collector, the main transmission device is connected with the output end of the power device (1), the main transmission device is connected with the upper and lower two insulation driven transmission devices respectively, the two insulation driven transmission devices are connected with the rapping shaft (7) through the universal joint (9), and the other end of the rapping shaft (7) is fixedly connected with the rapping hammer (8). The insulation driven transmission device is fixed outside the shell column (10) of the electric dust collector through the fixing frame (15).

2. The electrostatic precipitator cathode rapping drive of claim 1, wherein, The two insulation driven transmission devices are the upper insulation magnetic shaft (5) and the lower insulation magnetic shaft (6), and the universal joints (9) are connected with the two ends of the upper insulation magnetic shaft (5) and the lower insulation magnetic shaft (6) respectively.

3. The electrostatic precipitator cathode rapping drive of claim 1, wherein, The power device (1) is a direct drive motor, which is vertically fixedly and cooperatively installed outside the shell column (10). The main transmission device is a light rod rotating shaft (2) connected through the joint, the light rod rotating shaft (2) is connected with the upper commutator (3) and the lower commutator (4) through the joint, and the upper commutator (3) and the lower commutator (4) are connected with the upper and lower two insulation driven transmission devices respectively.

4. The electrostatic precipitator cathode rapping drive of claim 3, wherein, The joint is divided into a first joint (11), a second joint (12) and a third joint (13), the upper commutator (3) is double-inlet type, the lower commutator (4) is single-inlet type, the power device (1) is connected with the upper commutator (3) through the main transmission device, the first joint (11) and the second joint (12), and is connected with the upper insulation driven transmission device through the universal joint (9), one side of the lower commutator (4) is connected with the light rod rotating shaft (2) through the third joint (13), and the other side is connected with the lower insulation driven transmission device through the universal joint (9).

5. The electrostatic precipitator cathode rapping drive of claim 1 wherein, The main transmission device comprises the upper gear (16), the lower gear (17) and the chain (18) which are cooperatively connected through rolling. The central shafts of the upper gear (16) and the lower gear (17) are connected with the upper and lower two insulation driven transmission devices respectively.

6. The electrostatic precipitator cathode rapping drive of claim 5 wherein, The power device (1) is a direct drive motor, which is vertically or horizontally fixedly and cooperatively installed outside the shell column (10). The power device (1) is connected with the central shaft of the upper gear (16) through the single-inlet commutator (14) and the joint.

7. The electrostatic precipitator cathode rapping drive of claim 5 wherein, The power device (1) is a direct drive motor, which is horizontally fixedly and cooperatively installed outside the shell column (10), and the output shaft of the power device (1) is connected with the central shaft of the upper gear (16) through the joint.

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