Surface treatment device for metal door and window manufacturing
By introducing an automated film thickness detection and marking device into the aluminum alloy door and window manufacturing process, the problem of low efficiency in manual inspection has been solved, and efficient and accurate film thickness detection and handling of defective products have been achieved.
Patent Information
- Application Number
- CN202422549137.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the current technology, the film thickness detection of aluminum alloy door and window profiles relies on manual operation, which is time-consuming and labor-intensive, resulting in low efficiency and increased costs.
A surface treatment device for metal door and window manufacturing was designed, which integrates a conveyor belt and a device box, and has a built-in film thickness detector and marking device to automatically detect and mark defective products, thereby reducing manual intervention.
It has achieved automated film thickness detection, saving labor costs and time, improving detection efficiency, and ensuring accurate marking and disposal of non-conforming products.
Smart Images
Figure CN223683990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to door and window section bar technical field, concretely relates to a surface treatment device of metal door and window manufacturing. BACKGROUND
[0002] Metal door and window are assembled by aluminium alloy door and window section bar, and the aluminium alloy door and window section bar needs to be sawn, aged, polished, sand blasted, surface treated, pasted and packed in a series of steps after being extruded into shape and can be used for the assembly of metal door and window. The surface treatment of aluminium alloy door and window is usually fluorocarbon spraying, oxidation electrophoresis and powder spraying. In the process of fluorocarbon spraying and powder spraying, the aluminium alloy door and window section bar is transported to each pasting area for pasting after being discharged from the vertical spraying line by using a conveyor, and an inspector is arranged at the connection between the conveyor and the vertical spraying line to detect the surface treatment of each aluminium alloy door and window section bar, which includes the film thickness detection after spraying. The film thickness is generally required to be within a specified range, and the film thickness lower than or higher than the specified range is unqualified and needs to be scrapped. At present, the film thickness detection of aluminium alloy door and window section bar is mostly artificial detection, which is time-consuming and laborious, and this is a deficiency in actual production.
[0003] Therefore, the utility model is provided. CONTENT OF THE UTILITY MODEL
[0004] To solve the above technical problems, the basic idea of the technical scheme of the utility model is as follows:
[0005] A surface treatment device of metal door and window manufacturing, including: conveyor and device box, the side plate of device box two sides all is provided with threaded hole, the threaded hole all is equipped with bolt, the side plate of device box two sides respectively with threaded way is installed in the support of conveyor two sides, the inside of device box is provided with three columnar slide, and a group of detection devices are arranged on two columns of three columnar slide, and a marking device is arranged on the other columnar slide, the upper surface of device box is provided with controller.
[0006] The detection device includes a first sliding block, a first automatic telescopic rod, a fixing member and a film thickness detector, the first sliding block is slidingly arranged on the columnar slide, the first automatic telescopic rod is installed on the first sliding block, the first automatic telescopic rod is electrically connected with the controller through wires, the fixing member is installed on the end of the first automatic telescopic rod away from the first sliding block, the detection part of the film thickness detector is arranged on the fixing member, and the display and control part of the film thickness detector is installed on the upper surface of the device box.
[0007] The marking device comprises a second sliding block, a second automatic telescopic rod and a marking stamp, the second sliding block is slidingly arranged on a cylindrical sliding rod without the detection device, the second sliding block is provided with the second automatic telescopic rod, the second automatic telescopic rod is connected with the marking stamp at an end away from the second sliding block, and the second automatic telescopic rod is electrically connected with the controller through wires.
[0008] The device baffle is screwedly installed on the front and rear faces of the device box.
[0009] The device box is further provided with display lamps, the display lamps are electrically connected with the controller, and the control part of the film thickness detector is electrically connected with the controller.
[0010] Compared with the prior art, the utility model has the following beneficial effects:
[0011] The detection device is provided with the film thickness detector, the film thickness detector can detect the film thickness of each aluminum alloy door and window profile conveyed on the conveyor belt conveyor, the marking device is further arranged on the conveyor belt conveyor, and the unqualified aluminum alloy door and window profile is marked, so that the unqualified product is conveniently discarded, and compared with the manual detection, the manpower cost and time cost are effectively saved.
[0012] The specific implementation manners of the utility model will be further and specifically described in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0013] In the drawings:
[0014] Fig. 1 It is the whole outline structure schematic diagram of the utility model;
[0015] Fig. 2 It is the device box structure cutout shaft side schematic diagram of the utility model.
[0016] In the drawings: 101, conveyor belt conveyor; 201, device box; 202, device baffle; 203, display lamp; 204, second sliding block; 205, controller; 206, cylindrical sliding rod; 207, marking stamp; 208, first automatic telescopic rod; 209, fixing piece; 210, film thickness detector; 211, threaded hole; 212, first sliding block; 213, second automatic telescopic rod; 214, side plate. PREFERRED EMBODIMENT
[0017] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model more clear, the technical scheme in the embodiments will be clearly and completely described in combination with the drawings of the embodiments of the utility model, and the following embodiments are used to illustrate the utility model.
[0018] For example, Figs. 1-2shown,
[0019] The surface treatment device for metal door and window manufacturing comprises a conveyor belt conveyor 101 and a device box 201. Threaded holes 211 are arranged on the side plates 214 on both sides of the device box 201, and bolts are arranged in the threaded holes 211. The side plates 214 on both sides of the device box 201 are respectively installed on the supports on both sides of the conveyor belt conveyor 101 in a threaded manner. Three columnar slide rods 206 are arranged in the interior of the device box 201. The two ends of the columnar slide rods 206 are respectively connected to the side plates 214 on both sides of the device box 201. A group of detection devices are slidably arranged on two of the three columnar slide rods 206, and a marking device is slidably arranged on the columnar slide rod 206 without the detection devices. A controller 205 is arranged on the upper surface of the device box 201. Each group of detection devices comprises a first sliding block 212, a first automatic telescopic rod 208, a fixing member 209 and a film thickness detector 210. The first sliding block 212 is slidably arranged on the columnar slide rod 206. The first automatic telescopic rod 208 is installed on the first sliding block 212. The first automatic telescopic rod 208 is electrically connected to the controller 205 through wires. A module for controlling the first automatic telescopic rod 208 is arranged on the controller 205. The first automatic telescopic rod 208 is controlled to be elongated or shortened. The fixing member 209 is installed on the end of the first automatic telescopic rod 208 away from the first sliding block 212. The detection part of the film thickness detector 210 is arranged on the fixing member 209. The display and control part of the film thickness detector 210 is installed on the upper surface of the device box 201. The detection part of the film thickness detector 210 can be in contact with the door and window profiles on the conveyor belt conveyor 101 through the elongation and shortening of the first automatic telescopic rod 208, so as to determine whether the film thickness of the door and window profiles is within the standard value range. The first sliding block 212 can slide on the columnar slide rod 206, so as to slide the first automatic telescopic rod 208, the fixing member 209 and the detection part of the film thickness detector 210 on the first sliding block 212 to a specific position, and detect the specific part of the door and window profiles.
[0020] The marking device comprises a second sliding block 204, a second automatic telescopic rod 213 and a marking stamp 207. The second sliding block 204 is slidingly arranged on the cylindrical sliding rod 206 without the detection device. The second automatic telescopic rod 213 is arranged on the second sliding block 204. The marking stamp 207 is connected to the end of the second automatic telescopic rod 213 away from the second sliding block 204. The second automatic telescopic rod 213 is electrically connected to the controller 205 through wires. The controller 205 is further provided with a module for controlling the second automatic telescopic rod 213. The controller 205 controls the extension or shortening of the second telescopic rod 213, so that the marking stamp 207 arranged on the second automatic telescopic rod 213 contacts the door and window profile on the conveyor 101. The unqualified product is marked. In the next packaging step, the operator directly takes away the door and window profile with the unqualified mark.
[0021] The device box 201 is provided with a device baffle 202 on the front and rear surfaces in a threaded manner.
[0022] The device box 201 is further provided with a display lamp 203. The display lamp 203 is electrically connected to the controller 205. The control part of the film thickness detector 210 is electrically connected to the controller 205. Since the door and window profile has various types such as window frame and window sash, the surface treatment is processed in batches. Some batches may be all qualified in the inspection. At this time, the display lamp 203 can play a reminding role. The controller 205 can control the on-off of the display lamp 203. When the film thickness detector 210 detects unqualified products, the signal is transmitted to the control part of the film thickness detector 210. The control part of the film thickness detector 210 is electrically connected to the controller 205. The controller 205 can send the lighting instruction to the display lamp 203. At the same time, the controller 205 sends the instruction to the marking device. The unqualified product is marked, prompting that the batch of profiles has unqualified products.
Claims
1. A surface treatment apparatus for metal door and window manufacturing, comprising: The belt conveyor (101) and the device box (201); characterized in that the side plates (214) on both sides of the device box (201) are provided with threaded holes (211), bolts are arranged in the threaded holes (211), the side plates (214) on both sides of the device box (201) are respectively installed on the supports on both sides of the belt conveyor (101) in a threaded manner, three columnar slide rods (206) are arranged in the device box (201), a group of detection devices are arranged on two of the three columnar slide rods (206), and a marking device is arranged on the other columnar slide rod (206), and a controller (205) is arranged on the upper surface of the device box (201).
2. The surface treatment apparatus for manufacturing a metal door / window according to claim 1, wherein The detection device comprises a first sliding block (212), a first automatic telescopic rod (208), a fixing piece (209) and a film thickness detector (210), the first sliding block (212) is slidingly arranged on the columnar slide rod (206), the first automatic telescopic rod (208) is arranged on the first sliding block (212), the first automatic telescopic rod (208) is electrically connected with the controller (205) through wires, the fixing piece (209) is arranged on the end of the first automatic telescopic rod (208) away from the first sliding block (212), the detection part of the film thickness detector (210) is arranged on the fixing piece (209), and the display and control part of the film thickness detector (210) is arranged on the upper surface of the device box (201).
3. The surface treatment apparatus for manufacturing a metal door / window according to claim 1, wherein The marking device comprises a second sliding block (204), a second automatic telescopic rod (213) and a marking seal (207), the second sliding block (204) is slidingly arranged on the columnar slide rod (206) without the detection device, the second automatic telescopic rod (213) is arranged on the second sliding block (204), the marking seal (207) is connected to the end of the second automatic telescopic rod (213) away from the second sliding block (204), and the second automatic telescopic rod (213) is electrically connected with the controller (205) through wires.
4. The surface treatment apparatus for manufacturing a metal door / window according to claim 1, wherein The device baffle (202) is installed on the front and rear surfaces of the device box (201) in a threaded manner.
5. The surface treatment apparatus for manufacturing a metal door / window according to claim 2, wherein The device box (201) is further provided with display lamps (203), the display lamps (203) are electrically connected with the controller (205), and the control part of the film thickness detector (210) is electrically connected with the controller (205).