Wire ash removal mechanism for cold header
By designing a wire ash removal mechanism for cold heading machines that uses sliders and clamps to fix the wires, combined with an electric stirring rod and an electric heating plate to control the temperature, the problem of wire damage caused by the impact of cleaning agents is solved, achieving efficient cleaning and temperature control.
Patent Information
- Application Number
- CN202423218266.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the prior art, when the cleaning agent is stirred, it will continuously impact the wire, causing the wire to collide with the inner wall of the storage device, which may cause damage to the surface of the wire.
A wire ash removal mechanism for a cold heading machine was designed. The wire is fixed by a slider and clamping plate structure, and the temperature of the cleaning agent is controlled by an electric stirring rod and an electric heating plate to ensure that the cleaning agent is in full contact with the wire and to control the temperature.
It improves cleaning efficiency, prevents damage to the wire surface, ensures full contact between the cleaning agent and the wire, and effectively controls the temperature of the cleaning agent to avoid damage to the wire due to excessive heat.
Smart Images

Figure CN223684094U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a wire rod ash removal technical field especially relates to a wire rod ash removal mechanism for cold header. BACKGROUND
[0002] In the production process of the cold header, the ash removal of the wire rod is an important link to ensure the quality of subsequent processing. The following are some methods for the ash removal of the wire rod of the cold header: 1. Physical ash removal, brushing method: using a special brush or brush wheel to mechanically brush the surface of the wire rod to remove the attached dust and impurities. Air blowing method: using compressed air to blow off the dust on the surface of the wire rod, which is suitable for the removal of fine particles. 2. Chemical ash removal, cleaning agent: soaking the wire rod in a special cleaning agent, which should have the functions of oil removal and stain removal. Choose appropriate chemicals to ensure no corrosion to the metal. Pickling: for the attached oxides, pickling method can be used, but the concentration of the acid solution and the soaking time need to be carefully controlled to prevent damage to the metal. 3. Ultrasonic cleaning, ultrasonic machine: using ultrasonic cleaning equipment, through the vibration effect of ultrasonic waves, the fine dust and dirt on the surface of the wire rod can be effectively removed.
[0003] In the prior art, in order to improve the cleaning effect, some manufacturers use stirring or circulating method to ensure that the cleaning agent fully contacts the surface of the wire rod. However, when the cleaning agent is stirred, the cleaning agent will continuously impact the wire rod, which may collide with the inner wall of the storage device, and thus may cause damage to the surface of the wire rod. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problem that in the prior art, when the cleaning agent is stirred, the cleaning agent will continuously impact the wire rod, which may collide with the inner wall of the storage device, and thus may cause damage to the surface of the wire rod, and proposes a wire rod ash removal mechanism for cold header.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a wire rod ash removal mechanism for cold header, which comprises an ash removal box, the inside of the ash removal box is provided with a bottom plate, two supporting plates are symmetrically installed on the top of the bottom plate, a sliding groove is formed on the opposite side of each of the two supporting plates, a sliding block is slidably installed in each of the two sliding grooves, a clamping groove is formed on the side of each of the two sliding grooves close to the clamping groove, a spring is fixedly installed on the inner wall of the limiting groove, a clamping block is fixedly installed on one end of the spring, a connecting rod is fixedly installed on the end of the clamping block close to the spring, a pull plate is fixedly installed on the end of the connecting rod away from the clamping block and penetrating through the supporting plate, a clamping plate is fixedly installed on the opposite side of each of the two sliding blocks, and a plurality of evenly distributed through holes are formed in the top of the bottom plate and the clamping plate.
[0006] Preferably, a U-shaped frame is fixedly installed on the top of the ash removal box, an electric telescopic rod is fixedly installed on the top of the U-shaped frame, the telescopic end of the electric telescopic rod penetrates through the U-shaped frame and is fixedly installed with a top cover, two groups of fixed rods are fixedly installed on the bottom of the top cover, and the bottoms of the two groups of fixed rods are fixedly connected with the tops of two supporting plates respectively.
[0007] Preferably, a motor is fixedly installed on the bottom of the ash removal box, the output end of the motor penetrates through the bottom of the ash removal box and is fixedly installed with a rotating shaft, and two stirring rods are fixedly installed on the outer wall of the rotating shaft.
[0008] Preferably, an electric heating plate is fixedly installed on the outer wall of the ash removal box, and a temperature sensor is fixedly installed on the inner wall of the ash removal box.
[0009] Preferably, a handle is fixedly installed on the top of each of the two sliding blocks.
[0010] Preferably, a supporting frame is fixedly installed on each of the four corners of the bottom of the ash removal box.
[0011] Preferably, the outer walls of the two sliding blocks are respectively matched with the inner walls of the two sliding grooves, and the outer walls of the two clamping blocks are respectively matched with the inner walls of the two clamping grooves.
[0012] Preferably, two guardrails are symmetrically installed on the top of the bottom plate.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that,
[0014] 1、in the utility model, when ash removal, staff will line material flatly on the bottom plate, then put two sliding blocks into two sliding grooves respectively, sliding block drops, when sliding block and the inclined surface of the clamping block contact, sliding block pushes the clamping block into the limiting groove, spring compression, when the clamping groove moves to the side of the clamping block, the clamping block enters the clamping groove under the elastic force of spring, at this time, sliding block is fixed, and the clamping plate contacts the upper surface of the line material and is fixed, when cleaning, cleaning agent enters between the bottom plate and the clamping plate from the through hole and contacts the line material to remove dirt on the surface, so that the cleaning efficiency of the line material can be improved, and damage to the line material can be prevented.
[0015] 2、in the utility model, when cleaning, staff starts the electric heating plate, the electric heating plate starts to heat the cleaning agent, until the cleaning agent reaches the required temperature, when the temperature of the cleaning agent is too high, the temperature sensor alarms, and the electric heating plate is closed, so that the staff can conveniently control the temperature of the cleaning agent, and prevent the line material from being damaged or the cleaning agent from evaporating too quickly due to the high temperature. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 a whole three-dimensional view of the line material ash removal mechanism of the cold header is provided in the utility model;
[0017] Figure 2 This utility model provides a three-dimensional view of the internal structure of the ash removal box of a wire ash removal mechanism for a cold heading machine;
[0018] Figure 3 This utility model provides a three-dimensional view of the base plate of a wire ash removal mechanism for a cold heading machine;
[0019] Figure 4 This utility model provides a cross-sectional view of the support plate for a wire ash removal mechanism for a cold heading machine.
[0020] Legend: 1. Ash removal box; 2. Support frame; 3. U-shaped frame; 4. Electric telescopic rod; 5. Top cover; 6. Heating plate; 7. Temperature sensor; 8. Fixing rod; 9. Motor; 10. Rotating shaft; 11. Stirring rod; 12. Base plate; 13. Support plate; 14. Clamping plate; 15. Guardrail; 16. Through hole; 17. Slide groove; 18. Sliding block; 19. Slot; 20. Limiting groove; 21. Spring; 22. Locking block; 23. Connecting rod; 24. Pull plate; 25. Handle. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1, as Figures 1-4 As shown, this utility model provides a wire ash removal mechanism for a cold heading machine, including an ash removal box 1. The ash removal box 1 has a bottom plate 12 inside. Two support plates 13 are symmetrically installed on the top of the bottom plate 12. Each of the two support plates 13 has a sliding groove 17 on its opposite side. Each of the two sliding grooves 17 has a slider 18 slidably installed inside. Each of the two sliders 18 has a slot 19 on its side wall. Each of the two sliding grooves 17 has a limiting groove 20 on its side near the slot 19. A spring 21 is fixedly installed on the inner wall of the limiting groove 20. A locking block 22 is fixedly installed on one end of the spring 21. A connecting rod 23 is fixedly installed on the end of the locking block 22 near the spring 21. The end of the connecting rod 23 away from the locking block 22 passes through the support plate 13 and is fixedly installed with a pull plate 24. A clamping plate 14 is fixedly installed on the opposite side of the two sliders 18. Multiple evenly distributed through holes 16 are opened through the clamping plate 14 and the top of the bottom plate 12.
[0024] The effect achieved by the whole embodiment 1 is that when ash removal, the worker lays the wire on the bottom plate 12, and then puts two sliding blocks 18 into two sliding grooves 17 respectively, the sliding block 18 descends, when the sliding block 18 contacts with the inclined surface of the clamping block 22, the sliding block 18 pushes the clamping block 22 into the limiting groove 20, the spring 21 is compressed, when the clamping groove 19 moves to the side of the clamping block 22, the clamping block 22 enters the clamping groove 19 under the elastic force of the spring 21, at this time the sliding block 18 is fixed, and the clamping plate 14 contacts with the upper surface of the wire to fix it, when cleaning, the cleaning agent continuously enters the bottom plate 12 between the clamping plate 14 from the through hole 16, contacts with the wire, and decontaminates the surface of the wire, so that the cleaning efficiency of the wire can be improved, and the wire can be prevented from being damaged.
[0025] As shown in embodiment 2, Figures 1-4 Further, the top of the ash removal box 1 is fixedly provided with a U-shaped frame 3, the top of the U-shaped frame 3 is fixedly provided with an electric telescopic rod 4, the telescopic end of the electric telescopic rod 4 penetrates through the U-shaped frame 3 and is fixedly provided with a top cover 5, the bottom of the top cover 5 is fixedly provided with two groups of fixed rods 8, and the bottoms of the two groups of fixed rods 8 are fixedly connected with the tops of two supporting plates 13 respectively.
[0026] Further, the bottom of the ash removal box 1 is fixedly provided with a motor 9, the output end of the motor 9 penetrates through the bottom of the ash removal box 1 and is fixedly provided with a rotating shaft 10, and the outer wall of the rotating shaft 10 is fixedly provided with two stirring rods 11.
[0027] Further, the outer wall of the ash removal box 1 is fixedly provided with an electric heating plate 6, and the inner wall of the ash removal box 1 is fixedly provided with a temperature sensor 7.
[0028] Further, the top of each of the two sliding blocks 18 is fixedly provided with a handle 25.
[0029] Further, the bottom of the ash removal box 1 is fixedly provided with a support frame 2 at each of four corners.
[0030] Further, the outer wall of each of the two sliding blocks 18 is matched with the inner wall of each of the two sliding grooves 17, and the outer wall of each of the two clamping blocks 22 is matched with the inner wall of each of the two clamping grooves 19, so that when the clamping block 22 enters the clamping groove 19, the sliding block 18 can be prevented from shaking.
[0031] Further, the top of the bottom plate 12 is symmetrically provided with two protective fences 15 to prevent the wire from rolling off.
[0032] The effect achieved by the whole embodiment 2 is that when cleaning, the worker starts the electric heating plate 6, the electric heating plate 6 starts to heat the cleaning agent, and the temperature of the cleaning agent is heated to the required temperature, when the temperature of the cleaning agent is too high, the temperature sensor 7 alarms, and the electric heating plate 6 is closed, so that the worker can control the temperature of the cleaning agent, and the wire surface can be prevented from being damaged or the cleaning agent from evaporating too fast.
[0033] Working principle: when cleaning, the worker lays the wire on the bottom plate 12, then puts two sliders 18 into two sliding grooves 17 respectively, the sliders 18 descend, when the sliders 18 contact with the inclined surface of the clamping blocks 22, the sliders 18 push the clamping blocks 22 into the limiting grooves 20, the springs 21 are compressed, when the clamping grooves 19 move to the side of the clamping blocks 22, the clamping blocks 22 enter the clamping grooves 19 under the elastic force of the springs 21, at this time the sliders 18 are fixed, the clamping plates 14 contact with the upper surface of the wire and fix it, then the telescopic end of the electric telescopic rod 4 is stretched, pushes the top cover 5 to descend, the bottom plate 12 enters the cleaning box 1, starts the motor 9, the rotating shaft 10 and the stirring rod 11 rotate, drive the cleaning agent to rotate, the cleaning agent continuously enters the bottom plate 12 and the clamping plate 14 from the through hole 16, contacts with the wire, and removes the dirt on the surface of the wire, so that the cleaning efficiency of the wire is improved, and the wire is prevented from being damaged. At the same time, the worker starts the electric heating plate 6, the electric heating plate 6 starts to heat the cleaning agent, until the cleaning agent reaches the required temperature, when the temperature of the cleaning agent is too high, the temperature sensor 7 alarms, the electric heating plate 6 is closed, so that the worker can control the temperature of the cleaning agent, and prevent the wire surface from being damaged or the cleaning agent from evaporating too fast due to the high temperature.
[0034] The above is only a preferred embodiment of the present application, and does not limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments still belongs to the protection scope of the present application.
Claims
1. A wire dust removal mechanism for a cold heading machine, comprising a dust removal box (1), characterized in that: The ash removal box (1) is internally provided with a bottom plate (12), the top of the bottom plate (12) is symmetrically provided with two supporting plates (13), the opposite sides of the two supporting plates (13) are both provided with a sliding groove (17), the sliding grooves (17) are both internally provided with a sliding block (18), the side walls of the two sliding blocks (18) are both provided with a clamping groove (19), the inner walls of the two sliding grooves (17) are both provided with a limiting groove (20) near the clamping groove (19), the limiting groove (20) is internally fixedly provided with a spring (21), one end of the spring (21) is fixedly provided with a clamping block (22), the clamping block (22) is fixedly provided with a connecting rod (23) at the end close to the spring (21), the connecting rod (23) penetrates through the supporting plate (13) at the end away from the clamping block (22) and is fixedly provided with a pull plate (24), the opposite sides of the two sliding blocks (18) are both fixedly provided with a clamping plate (14), the clamping plate (14) and the top of the bottom plate (12) are both provided with a plurality of uniformly distributed through holes (16).
2. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The top of the ash removal box (1) is fixedly provided with a U-shaped frame (3), the top of the U-shaped frame (3) is fixedly provided with an electric telescopic rod (4), the telescopic end of the electric telescopic rod (4) penetrates through the U-shaped frame (3) and is fixedly provided with a top cover (5), the bottom of the top cover (5) is fixedly provided with two groups of fixed rods (8), the bottoms of the two groups of fixed rods (8) are respectively fixedly connected with the tops of the two supporting plates (13).
3. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The bottom of the ash removal box (1) is fixedly provided with a motor (9), the output end of the motor (9) penetrates through the bottom of the ash removal box (1) and is fixedly provided with a rotating shaft (10), the outer wall of the rotating shaft (10) is fixedly provided with two stirring rods (11).
4. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The outer wall of the ash removal box (1) is fixedly provided with an electric heating plate (6), and the inner wall of the ash removal box (1) is fixedly provided with a temperature sensor (7).
5. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The top of each of the two sliding blocks (18) is fixedly provided with a handle (25).
6. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The bottom of the ash removal box (1) is fixedly provided with a supporting frame (2) at each of the four corners.
7. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The outer walls of the two sliding blocks (18) respectively abut the inner walls of the two sliding grooves (17), and the outer walls of the two clamping blocks (22) respectively abut the inner walls of the two clamping grooves (19).
8. The wire dust removal mechanism for a cold heading machine according to claim 1, characterized in that: The top of the bottom plate (12) is symmetrically provided with two guardrails (15).