Novel roller system mechanism for wire rod rolling

By using a support platform and mounting frame structure, and connecting the rolls to the mounting cylinder with snap-fit ​​parts and fasteners, and driving the rolls to rotate with a motor, the problem of cumbersome roll replacement in the prior art is solved, achieving efficient disassembly and installation, and improving the practicality and stability of the roll assembly.

CN223684187UActive Publication Date: 2025-12-19SUZHOU HOUFA FINE THREAD CO LTD
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Patent Information

Application Number
CN202423259312.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-19
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Replacing existing wire rod rolls requires completely removing the bearings from the bearing housing, a cumbersome and time-consuming process.

Method used

The system employs a support platform and mounting frame structure, connecting the rolls to the mounting cylinder via snap-fit ​​components and fasteners. The rolls are driven to rotate by a motor, simplifying the installation and disassembly process and avoiding bearing removal.

Benefits of technology

It improves the efficiency of roll disassembly and installation, simplifies the replacement process, and enhances the practicality and operational stability of the roll assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire rod processing, and particularly discloses a novel wire rod rolling roller system mechanism which comprises a supporting table and an installation frame installed on the supporting table, a first installation cylinder and a second installation cylinder are installed on the two sides of the installation frame respectively, and bearings are arranged on the two sides of the installation frame respectively. The first mounting cylinder and the second mounting cylinder are rotationally connected with the mounting frame through bearings respectively; a roller is further included. During dismounting, the roller is driven to rotate reversely, the clamping blocks located in the clamping grooves are separated from the clamping grooves, the mounting blocks drive the clamping blocks to be located in the movable grooves at the moment, then the first mounting cylinders are driven to slide out of the connecting flanges where the first mounting cylinders are located, the roller is dismounted from the second mounting cylinders in the same mode, and the dismounting efficiency of the roller device is greatly improved; in the detaching process, the bearing located on the mounting frame does not need to be detached, the roller is convenient to replace, meanwhile, the detaching and mounting efficiency is improved, and time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire rod processing technical field, concretely is a kind of new wire rod rolling's roller system mechanism. BACKGROUND

[0002] In wire rod processing, the existing roll seat is provided with bearings on the shafts of the two ends of the roll, and the shafts are installed in the bearing seat together with the bearings, thereby meeting the processing requirements. However, when the roll needs to be replaced, the bearings in the bearing seat need to be completely removed for replacement, which is time-consuming and laborious and complicated to operate. UTILITARIAN CONTENT

[0003] The utility model aims at providing a new wire rod rolling's roller system mechanism to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a new wire rod rolling's roller system mechanism, comprising a support table and a mounting bracket mounted on the support table, first mounting cylinders and second mounting cylinders are respectively mounted on the two sides of the mounting bracket, bearings are respectively arranged on the two sides of the mounting bracket, the first mounting cylinders and the second mounting cylinders are respectively connected with the mounting bracket in rotation through the bearings; further comprising a roll, the roll is respectively installed between the first mounting cylinder and the second mounting cylinder through a clamping piece.

[0005] Further, the roll is provided with a connecting flange on both sides, and each clamping piece is arranged between the connecting flange and the first mounting cylinder and the second mounting cylinder.

[0006] Further, the clamping piece comprises a mounting block fixedly connected to the first mounting cylinder, a clamping block is fixedly connected to the mounting block, a movable slot is formed in the connecting flange, and a clamping slot is also formed in the connecting flange, and the clamping slot is in communication with the movable slot; the clamping block is in clamping engagement with the clamping slot.

[0007] Further, a motor is arranged on the mounting bracket, the motor is connected with the first mounting cylinder through a driving shaft, and is used to drive the first mounting cylinder to rotate.

[0008] Further, the motor is arranged on the mounting bracket through a positioning piece.

[0009] Further, the positioning piece comprises a mounting plate mounted on the motor, and the mounting plate is connected with the mounting bracket through a fastening bolt.

[0010] Further, a fastening piece is arranged between the second mounting cylinder and the first mounting cylinder.

[0011] Further, the fastening piece comprises a positioning column, and the positioning column is inserted into the first mounting cylinder and the second mounting cylinder.

[0012] Further, the positioning column is provided with a protruding part, and the protruding part is in interference fit with the second mounting cylinder.

[0013] Further, the bottom of the support table is provided with a plurality of groups of support columns, and the bottom of each support column is further provided with an antiskid pad.

[0014] Compared with the prior art, the beneficial effects of the novel wire rod rolling roller system mechanism are as follows: when it is needed to install the roller between the first mounting cylinder and the second mounting cylinder, the mounting block drives the clamping block to slide into the movable groove at this moment, the clamping block is located at the upstream part of the clamping groove, then the first mounting cylinder, the second mounting cylinder or the roller drives the connecting flange to rotate, so that the clamping block is clamped in the clamping groove, at this moment, the clamping block is clamped in the clamping groove when the external power source drives the first mounting cylinder to rotate, which facilitates the rotation of the roller. When it is needed to disassemble the roller, the roller is reversed at this moment, the clamping block in the clamping groove is separated from the clamping groove, the mounting block drives the clamping block to be located in the movable groove at this moment, then the first mounting cylinder is slid out of the connecting flange, and the roller is disassembled from the second mounting cylinder in the same way, which greatly improves the disassembly efficiency of the roller device. In the above disassembly process, the bearing on the mounting frame does not need to be disassembled, which facilitates the replacement of the roller and improves the disassembly and installation efficiency, and greatly improves the practicability of the roller device. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0016] Figure 1 The overall structure schematic view provided by the embodiment of the present application is shown in the figure.

[0017] Figure 2 The overall front view provided by the embodiment of the present application is shown in the figure.

[0018] Figure 3 The bearing installation mode front view provided by the embodiment of the present application is shown in the figure.

[0019] Figure 4 The clamping piece installation mode schematic view provided by the embodiment of the present application is shown in the figure.

[0020] Figure 5 The clamping piece explosion state structure schematic view provided by the embodiment of the present application is shown in the figure.

[0021] Figure 6The positioning column mounting mode structure schematic view provided by the embodiment of the utility model;

[0022] Figure 7 The positioning column mounting mode structure schematic view provided by the embodiment of the utility model;

[0023] Figure 8 The mounting rack mounting mode structure schematic view provided by the embodiment of the utility model.

[0024] Mark 1, support table; 2, mounting rack; 3, first installation cylinder; 4, roller; 5, connecting flange; 6, second installation cylinder; 7, motor; 8, mounting plate; 9, fastening bolt; 10, bearing; 11, clamping piece; 111, mounting block; 112, clamping block; 113, movable groove; 114, clamping groove; 12, positioning column; 13, gland. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Please refer to Figures 1-8 The utility model provides a kind of technical scheme: a kind of new wire rod rolling's roller system mechanism, including support table 1 and the mounting rack 2 being installed on support table 1, first installation cylinder 3 and second installation cylinder 6 are respectively installed on the two sides of mounting rack 2, bearing 10 is respectively arranged on the two sides of mounting rack 2, first installation cylinder 3, second installation cylinder 6 are respectively connected with mounting rack 2 by bearing 10 rotationally;It also includes roller 4, roller 4 is respectively installed between first installation cylinder 3 and second installation cylinder 6 by clamping piece 11.

[0027] Specifically, the new wire rolling roller system mechanism, wherein the support table 1 and the mounting frame 2 are installed on the support table 1, which facilitates the subsequent installation and use of the roller 4. Meanwhile, the first mounting cylinder 3 and the second mounting cylinder 6 are respectively installed on both sides of the mounting frame 2, and the structure of the first mounting cylinder 3 and the second mounting cylinder 6 is consistent. The two sides of the mounting frame 2 are respectively provided with bearings 10, and the first mounting cylinder 3 and the second mounting cylinder 6 are respectively connected with the mounting frame 2 through the bearings 10, so that the stability of the first mounting cylinder 3 and the second mounting cylinder 6 during installation can be improved, and the rotation of the roller 4 is facilitated. Specifically, the first mounting cylinder 3 and the second mounting cylinder 6 are respectively connected with the bearings 10 through corresponding limiting pieces, and the limiting piece can be a limiting strip provided on the first mounting cylinder 3 and the second mounting cylinder 6, and a limiting groove matched with the limiting strip is formed in the bearing 10, and the limiting strip and the limiting groove are connected. The roller 4 is also included, and the roller 4 is installed between the first mounting cylinder 3 and the second mounting cylinder 6 through the clamping piece 11, which can improve the stability of the roller 4 during work. When it is necessary to disassemble the roller 4 from the entire roller 4 device, the roller 4 and the first mounting cylinder 3 and the second mounting cylinder 6 are unlocked through the clamping piece 11, and then the roller 4 can be disassembled, which greatly improves the practicability of the roller 4 device and meets the work needs.

[0028] In the embodiments of the utility model, the roller 4 is provided with a connecting flange 5 on both sides, and each clamping piece 11 is arranged between the connecting flange 5 and the first mounting cylinder 3 and the second mounting cylinder 6. Specifically, the roller 4 is connected with the connecting flange 5 through bolts, and the use effect is better.

[0029] In the embodiment of the utility model, the connecting flange 5 is provided with a movable slot 113, and the connecting flange 5 is also provided with a clamping slot 114, and the clamping slot 114 is communicated with the movable slot 113; the clamping block 112 is clamped and matched with the clamping slot 114. Specifically, when the roller 4 needs to be installed between the first mounting cylinder 3 and the second mounting cylinder 6, the mounting block 111 drives the clamping block 112 to slide into the movable slot 113 at this moment, and the clamping block 112 is located at the upstream part of the clamping slot 114, then the first mounting cylinder 3 and the second mounting cylinder 6 are driven or the roller 4 drives the connecting flange 5 to rotate, so that the clamping block 112 is clamped in the clamping slot 114, at this moment, when the external power source drives the first mounting cylinder 3 to rotate, the clamping block 112 at this moment is clamped in the clamping slot 114, which facilitates the rotation of the roller 4. When the roller 4 needs to be disassembled, the roller 4 is reversed at this moment, the clamping block 112 in the clamping slot 114 is separated from the clamping slot 114, the mounting block 111 at this moment drives the clamping block 112 to be located in the movable slot 113, then the first mounting cylinder 3 is slid out of the connecting flange 5, the roller 4 is disassembled from the second mounting cylinder 6 in the same way, which greatly improves the disassembly efficiency of the roller 4 device, and in the above disassembly process, the bearing 10 located on the mounting frame 2 does not need to be disassembled, which facilitates the replacement of the roller 4 and improves the disassembly and installation efficiency.

[0030] In the embodiment of the utility model, the mounting frame 2 is provided with a motor 7, the motor 7 is connected with the first mounting cylinder 3 through a driving shaft, and is used for driving the first mounting cylinder 3 to rotate, which facilitates the rotation of the roller 4.

[0031] In the embodiment of the utility model, the motor 7 is arranged on the mounting frame 2 through a positioning piece, the positioning piece comprises an installation plate 8 arranged on the motor 7, and the installation plate 8 is connected with the mounting frame 2 through a fastening bolt 9, so that the motor 7 is conveniently disassembled from the mounting frame 2, after the motor 7 is disassembled from the mounting frame 2, the clamping block 112 in the clamping slot 114 is separated from the clamping slot 114, then the mounting block 111 drives the clamping block 112 to be located in the movable slot 113, then the first mounting cylinder 3 is slid out of the connecting flange 5, which drives the first mounting cylinder 3 and the roller 4 to be separated, so that the roller 4 is conveniently disassembled.

[0032] In the embodiment of the utility model, fastener is further arranged between the second installation cylinder 6 and the first installation cylinder 3, the fastener includes positioning column 12, the positioning column 12 is inserted with the first installation cylinder 3 and the second installation cylinder 6, can form integrated structure with the first installation cylinder 3, the second installation cylinder 6 and roller 4, so that the first installation cylinder 3, the second installation cylinder 6 and roller 4 always keep the same horizontal plane, so that the stability of the whole roller 4 device when working can be further improved, and the rolling effect is improved.

[0033] In the embodiment of the utility model, the positioning column 12 is provided with a protruding part, and the protruding part is in interference fit with the second installation cylinder 6, facilitating the installation and use of the positioning column 12.

[0034] In the embodiment of the utility model, a plurality of support columns are arranged on the bottom of the support table 1, and an anti-skid pad is further arranged on the bottom of each support column, improving the stability of the device during use.

[0035] In the embodiment of the utility model, the outermost side of the positioning column 12 is provided with a gland 13, and the gland 13 is clamped with the mounting bracket 2 through a clamping piece, further improving the stability of the positioning column 12 during installation. When it is necessary to disassemble the positioning column 12, the gland 13 is first unlocked through the clamping piece at this moment, improving the safety.

[0036] It should be noted that the electric equipment involved in the present application can be powered by a battery or an external power source.

[0037] In the description of the utility model, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "installation", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A novel wire rolling roller system mechanism, comprising a support table (1) and a mounting frame (2) mounted on the support table (1), characterized in that: first mounting cylinders (3) and second mounting cylinders (6) are mounted on both sides of the mounting frame (2), respectively, bearings (10) are arranged on both sides of the mounting frame (2), respectively, the first mounting cylinders (3) and the second mounting cylinders (6) are rotatably connected with the mounting frame (2) through the bearings (10); further comprising rollers (4), the rollers (4) are mounted between the first mounting cylinders (3) and the second mounting cylinders (6) through clamping pieces (11).

2. A novel roll set mechanism for wire rod rolling as claimed in claim 1, wherein: Both sides of the rollers (4) are provided with connecting flanges (5), and each clamping piece (11) is arranged between the connecting flange (5) and the first mounting cylinder (3) and the second mounting cylinder (6).

3. A novel roll set mechanism for wire rod rolling as claimed in claim 2, wherein: The clamping piece (11) comprises a mounting block (111) fixedly connected to the first mounting cylinder (3), a clamping block (112) fixedly connected to the mounting block (111), an active slot (113) formed in the connecting flange (5), and a clamping slot (114) formed in the connecting flange (5), the clamping slot (114) and the active slot (113) are in communication; the clamping block (112) and the clamping slot (114) are clamped and matched.

4. A novel roll set mechanism for wire rod rolling as claimed in claim 1, wherein: A motor (7) is arranged on the mounting frame (2), the motor (7) is connected with the first mounting cylinder (3) through a driving shaft, for driving the first mounting cylinder (3) to rotate.

5. A novel roll set mechanism for wire rod rolling as claimed in claim 4, wherein: The motor (7) is arranged on the mounting frame (2) through a positioning piece.

6. A novel roll set mechanism for wire rod rolling as claimed in claim 5, wherein: The positioning piece comprises a mounting plate (8) mounted on the motor (7), and the mounting plate (8) is connected with the mounting frame (2) through fastening bolts (9).

7. A novel roll set mechanism for wire rod rolling as claimed in claim 1, wherein: A fastening piece is further arranged between the second mounting cylinder (6) and the first mounting cylinder (3).

8. A novel roll set mechanism for wire rod rolling as claimed in claim 7, wherein: The fastening piece comprises a positioning column (12), and the positioning column (12) is inserted into the first mounting cylinder (3) and the second mounting cylinder (6).

9. A novel roll set mechanism for wire rod rolling as claimed in claim 8, wherein: The positioning column (12) is provided with a protruding portion, and the protruding portion is in interference fit with the second mounting cylinder (6).

10. A novel roll set mechanism for wire rod rolling as claimed in claim 1, wherein: A plurality of supporting columns are arranged on the bottom of the support table (1), and an anti-skid pad is further arranged on the bottom of each supporting column.