Positioning and shaping module for bearing ring
By using the shaping rotation and scribing mechanism of the bearing ring positioning and shaping module, the problem of the existing module's difficulty in accurately controlling the ring's rotation of one revolution is solved, thus improving shaping efficiency and quality.
Patent Information
- Application Number
- CN202423233822.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-26
AI Technical Summary
When the existing shaping module drives the bearing ring to rotate through the roller rotation structure, it is difficult to accurately control the ring to rotate one revolution, resulting in low shaping efficiency or unqualified shape.
The bearing ring positioning and shaping module includes a shaping rotation mechanism and a rotating scribing mechanism. The shaping electric cylinder drives the shaping slider to slide, and the shaping motor drives the shaping roller to rotate. Combined with the scribing pen, lines are drawn on the outside of the ring to ensure that the shaping of the ring is completed accurately in one turn.
This has improved the quality and efficiency of bearing ring forming, avoided the problem of unqualified ring forming, and facilitated operation by staff.
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Figure CN223684336U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to bearing processing technical field, more specifically, it is especially related to bearing ring positioning shaping module. BACKGROUND
[0002] The bearing is combined by bearing ring, inner ring and roller, the bearing ring needs to be shaped and quenched and then shaped during processing, so as to ensure the shape of the bearing ring, and the positioning shaping module needs to be used during the shaping of the bearing ring, the bearing ring is installed on the shaping module, and the module drives the bearing ring to rotate and shape.
[0003] According to CN202323392545.5, the utility model relates to a kind of shaping tool applied to bearing ring heat treatment, including outer shaping die sleeve and inner shaping expansion sleeve, bearing ring is clamped between outer shaping die sleeve and inner shaping expansion sleeve, outer shaping die sleeve includes two groups of opposite outer sleeve, outer sleeve is made of semicircular ring outer clamp sleeve and several cylindrical ring positioning pins, positioning pin is inserted and fixed on the end face of one end of outer clamp sleeve, a plurality of step holes are formed on the outer wall of outer clamp sleeve, a plurality of pin holes opposite positioning pin are formed on the end face of the other end of outer clamp sleeve, and a plurality of threaded holes are formed on the bottom surface of pin hole and penetrate the outer wall of outer clamp sleeve;The positioning pin on the two groups of outer sleeve is inserted into the pin hole of outer clamp sleeve;Screw is inserted into the step hole of outer clamp sleeve, and the screw is screwed into the threaded hole of outer clamp sleeve through the inner hole of positioning pin.This shaping tool is made of outer shaping die sleeve and inner shaping expansion sleeve clamping the inner wall and outer wall of thin-wall bearing ring, and can effectively shape and limit the thin-wall bearing ring.
[0004] Based on the above, the existing shaping module generally drives the bearing ring to rotate through the roller rotating structure, when the staff installs the bearing ring on the shaping module, the roller drives the bearing ring to rotate and shape, and the staff is difficult to accurately control the bearing ring to rotate and shape a circle during work, which can easily lead to the bearing ring to shape more than a circle, affecting the shaping efficiency, or the bearing ring to shape less than a circle, causing the shape of the bearing ring to be unqualified. Utility model content
[0005] In order to solve the above technical problems, the utility model provides bearing ring positioning shaping module, to solve the problem that the existing shaping module generally drives the bearing ring to rotate through the roller rotating structure, when the staff installs the bearing ring on the shaping module, the roller drives the bearing ring to rotate and shape, and the staff is difficult to accurately control the bearing ring to rotate and shape a circle during work, which can easily lead to the bearing ring to shape more than a circle, affecting the shaping efficiency, or the bearing ring to shape less than a circle, causing the shape of the bearing ring to be unqualified.
[0006] The purpose and function of the bearing ring positioning shaping module of the utility model are achieved by the following specific technical means:
[0007] The bearing ring positioning and shaping module comprises a shaping base, a shaping electric cylinder, a shaping sliding block, a shaping motor, a roller base, a scribing sliding block, a shaping rotating mechanism and a rotating scribing mechanism; the shaping electric cylinder is fixedly connected to the right side of the upper end face of the shaping base; the shaping sliding block is fixedly connected to the telescopic rod of the shaping electric cylinder and is slidingly connected to the right side of the upper end face of the shaping base; the shaping motor is fixedly connected to the left side of the inside of the shaping base; the roller base is provided with two groups, and the two groups of roller bases are fixedly connected to the upper end face of the shaping base; the scribing sliding block is slidingly connected to the inside of the upper end face of the shaping base and slides on the front side of the upper end face of the shaping base; the shaping rotating mechanism is arranged on the left side of the inside of the shaping base; and the rotating scribing mechanism is arranged on the right side of the inside of the shaping base.
[0008] Further, the shaping rotating mechanism comprises a power pulley, a shaping transmission belt, a shaping roller and a shaping pulley; the power pulley is provided with two groups, and the two groups of power pulleys are coaxially fixedly connected to the rotating shaft of the shaping motor; the shaping roller is provided with two groups, and the two groups of shaping rollers are respectively rotationally connected to the upper sides of the two groups of roller bases and are respectively rotationally connected to the inside of the shaping base; the shaping pulley is provided with two groups, and the two groups of shaping pulleys are respectively coaxially fixedly connected to the lower sides of the rotating shafts of the two groups of shaping rollers; and the shaping transmission belt is provided with two groups, and the two groups of shaping transmission belts are respectively transmissionally connected to the outer end faces of the two groups of power pulleys and the two groups of shaping pulleys.
[0009] Further, the rotating scribing mechanism comprises a moving rack, a moving gear and a direction-changing gear; the moving rack is fixedly connected to the lower side of the front end face of the shaping sliding block and slides on the right side of the inside of the shaping base; the moving gear is rotationally connected to the right side of the inside of the shaping base, and the moving rack and the moving gear jointly constitute a gear and rack transmission mechanism; and the direction-changing gear is rotationally connected to the right side of the inside of the shaping base, and the moving gear and the direction-changing gear jointly constitute a gear transmission mechanism.
[0010] Further, the rotating scribing mechanism further comprises a moving pulley, a moving transmission belt and a scribing pulley; the moving pulley is coaxially fixedly connected to the lower side of the direction-changing gear; the scribing pulley is rotationally connected to the front side of the middle position of the inside of the shaping base; and the moving transmission belt is transmissionally connected to the outer end faces of the moving pulley and the scribing pulley.
[0011] Further, the rotating scribing mechanism further comprises a scribing gear and a scribing rack; the scribing gear is coaxially fixedly connected to the upper side of the scribing pulley; and the scribing rack is fixedly connected to the lower side of the right end face of the scribing sliding block and slides on the front side of the middle position of the inside of the shaping base, and the scribing gear and the scribing rack jointly constitute a gear and rack transmission mechanism.
[0012] Further, the rotating line marking mechanism further comprises: a mounting sleeve and a mounting spring; the mounting sleeve is slidingly connected to the inner end face of the line marking slider; the mounting spring is provided in two groups, and the two groups of mounting springs are fixedly connected to the upper and lower sides of the inner part of the line marking slider respectively, and the two groups of mounting springs are elastically connected to the mounting sleeve respectively.
[0013] Further, the rotating line marking mechanism further comprises: a mounting screw hole and a mounting bolt; the mounting screw hole is arranged in the middle of the left end face of the mounting sleeve; and the mounting bolt is threadedly connected to the inside of the mounting screw hole.
[0014] Compared with the prior art, the rotating line marking mechanism has the following beneficial effects:
[0015] The shaping rotating mechanism is adopted, the shaping slider is driven to slide by the shaping electric cylinder, the bearing sleeve is pressed in the inner end face of the shaping slider and the shaping roller by the sliding of the shaping slider, the shaping roller is driven to rotate by the shaping motor, the bearing sleeve is driven to rotate by the rotation of the shaping roller, the bearing sleeve is shaped by the rotation of the bearing sleeve, and the quality and efficiency of the bearing sleeve shaping are ensured.
[0016] The rotating line marking mechanism is adopted, the line marking pen is mounted in the inside of the mounting sleeve, the line marking pen is moved by the movement of the shaping slider when the bearing sleeve is placed in the inner end face of the shaping slider and the shaping roller, the line marking pen is moved to the position of the bearing sleeve, and the line marking pen marks a line on the outside of the bearing sleeve, one circle of the bearing sleeve shaping can be replaced by the bearing sleeve when the line marking pen marks a circle on the outside of the bearing sleeve, the efficiency and quality of the bearing sleeve shaping are avoided to be influenced by the difficulty in accurately controlling one circle of the bearing sleeve shaping, and it is convenient for the staff to use the shaping module to shape the bearing sleeve. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic view of the overall module of the utility model.
[0018] Figure 2 It is a structural schematic view of the shaping rotating mechanism of the utility model.
[0019] Figure 3 It is a structural schematic view of the overall rotating line marking mechanism of the utility model.
[0020] Figure 4 It is a structural schematic view of the right side transmission of the rotating line marking mechanism.
[0021] Figure 5 It is a structural schematic view of the left side transmission of the rotating line marking mechanism.
[0022] Figure 6 It is a structural schematic view of the left view of the line marking slider.
[0023] Figure 7 is the structural diagram of the mounting sleeve connection.
[0024] In the figure, the correspondence between the component name and the figure number is:
[0025] 1, shaping base; 2, shaping electric cylinder; 3, shaping sliding block; 301, moving rack; 4, shaping motor; 401, power pulley; 402, shaping transmission belt; 5, roller base; 6, shaping roller; 601, shaping pulley; 7, moving gear; 8, direction-changing gear; 801, moving pulley; 9, moving transmission belt; 10, scribing pulley; 1001, scribing gear; 11, scribing sliding block; 1101, scribing rack; 12, mounting sleeve; 1201, mounting spring; 1202, mounting screw hole; 13, mounting bolt. DETAILED DESCRIPTION
[0026] The embodiment of the utility model will be further described in detail below in combination with the drawings and examples. Example one:
[0027] As shown in the accompanying Figure 1 and accompanying Figure 2 :
[0028] The utility model provides bearing ring positioning shaping module, including shaping base 1, shaping electric cylinder 2, shaping sliding block 3, shaping motor 4, roller base 5, scribing sliding block 11 and shaping rotary mechanism, shaping electric cylinder 2 fixed connection is established in the right side of shaping base 1 upper end face, shaping sliding block 3 fixed connection is established in the telescopic rod of shaping electric cylinder 2, and shaping sliding block 3 slidingly connects in the right side of shaping base 1 upper end face, and shaping motor 4 fixed connection is established in the left side in shaping base 1 inside, and roller base 5 is provided with two groups, and two groups of roller base 5 are fixedly connected on the upper end face of shaping base 1 respectively, scribing sliding block 11 slidingly connects in the inside of shaping base 1 upper end face, and scribing sliding block 11 slides in the front side of shaping base 1 upper end face, and shaping rotary mechanism is arranged in the left side in shaping base 1 inside.
[0029] The shaping rotating mechanism comprises a power pulley 401, a shaping transmission belt 402, a shaping roller 6 and a shaping pulley 601. The power pulley 401 is coaxially fixedly connected to the rotating shaft of the shaping motor 4. The shaping roller 6 is rotatably connected to the upper side of the roller base 5. The shaping pulley 601 is coaxially fixedly connected to the rotating shaft of the shaping roller 6. The shaping transmission belt 402 is transmissionally connected to the outer end surface of the power pulley 401 and the shaping pulley 601. In use, the bearing is placed in the inner end surface of the shaping roller 6 and the shaping sliding block 3. The shaping cylinder 2 drives the shaping sliding block 3 to slide. The shaping sliding block 3 squeezes the bearing. The rotating shaft of the shaping motor 4 drives the power pulley 401 to rotate. The power pulley 401 drives the shaping transmission belt 402 to drive the shaping pulley 601 to rotate. The shaping pulley 601 drives the shaping roller 6 to rotate. The shaping roller 6 drives the bearing to rotate.
[0030] The specific use mode and effect of the embodiment one are as follows:
[0031] In use, the bearing is placed in the inner end surface of the shaping roller 6 and the shaping sliding block 3. The shaping cylinder 2 drives the shaping sliding block 3 to slide. The shaping sliding block 3 squeezes the bearing. The rotating shaft of the shaping motor 4 drives the power pulley 401 to rotate. The power pulley 401 drives the shaping transmission belt 402 to drive the shaping pulley 601 to rotate. The shaping pulley 601 drives the shaping roller 6 to rotate. The shaping roller 6 drives the bearing to rotate, so that the bearing is rotated and shaped. Embodiment two
[0032] Based on the embodiment one, as shown in the accompanying drawings: Figure 3 to the accompanying drawings: Figure 7 As shown in the accompanying drawings:
[0033] The utility model provides a bearing ring positioning and shaping module, still include rotating scribe mechanism, rotating scribe mechanism sets up in the right side inside shaping base 1, rotating scribe mechanism includes: moving rack 301, moving gear 7 and change direction gear 8, moving rack 301 fixedly connected in the lower side of shaping slider 3 front end surface, moving rack 301 slides in the right side inside shaping base 1, moving gear 7 rotatably connected in the right side inside shaping base 1, and moving rack 301 and moving gear 7 engage to jointly constitute gear rack drive mechanism, change direction gear 8 rotatably connected in the right side inside shaping base 1, and moving gear 7 and change direction gear 8 engage to jointly constitute gear drive mechanism, in the use process, shaping slider 3 sliding drives moving rack 301 to slide, and moving rack 301 sliding drives the rotation of engaging moving gear 7, and moving gear 7 rotates and drives the rotation of engaging change direction gear 8.
[0034] Wherein, rotating scribe mechanism still includes: moving pulley 801, moving transmission belt 9 and scribe pulley 10, moving pulley 801 coaxially fixedly connected in the lower side of change direction gear 8, scribe pulley 10 rotatably connected in the front side of intermediate position inside shaping base 1, and moving transmission belt 9 transmission is connected in the outer end surface of moving pulley 801 and scribe pulley 10, in the use process, change direction gear 8 rotates and drives the rotation of moving pulley 801, and moving pulley 801 rotates and drives the transmission of moving transmission belt 9, and moving transmission belt 9 transmission drives the rotation of scribe pulley 10.
[0035] Wherein, rotating scribe mechanism still includes: scribe gear 1001 and scribe rack 1101, scribe gear 1001 coaxially fixedly connected on the upper side of scribe pulley 10, scribe rack 1101 fixedly connected in the lower side of scribe slider 11 right end surface, scribe rack 1101 slides in the front side of intermediate position inside shaping base 1, and scribe gear 1001 and scribe rack 1101 engage to jointly constitute gear rack drive mechanism, in the use process, scribe pulley 10 rotates and drives the rotation of scribe gear 1001, and scribe gear 1001 rotates and drives the sliding of engaging scribe rack 1101, and scribe rack 1101 sliding drives scribe slider 11 to slide.
[0036] Wherein, rotating scribe mechanism still includes: mounting sleeve 12 and mounting spring 1201, mounting sleeve 12 slidingly connected in the inner end surface of scribe slider 11, mounting spring 1201 is provided with two groups, and the two groups of mounting spring 1201 are fixedly connected in the upper and lower sides inside scribe slider 11 respectively, and the two groups of mounting spring 1201 are elastically connected with mounting sleeve 12 respectively, in the use process, scribe pen is placed in the inside of mounting sleeve 12, and scribe slider 11 sliding drives mounting sleeve 12 and mounting spring 1201 to slide, and mounting sleeve 12 sliding drives scribe pen to slide to the bearing position and carry out scribe.
[0037] The rotating scribe mechanism further comprises a mounting screw hole 1202 and a mounting bolt 13; the mounting screw hole 1202 is arranged in the middle of the left end surface of the mounting sleeve 12; the mounting bolt 13 is screwed into the mounting screw hole 1202; in use, the scribe pen is placed in the mounting sleeve 12, the mounting bolt 13 is screwed into the mounting screw hole 1202, and the mounting bolt 13 presses the scribe pen, so that the scribe pen is fixed in the mounting sleeve 12.
[0038] The specific use and effect of the second embodiment are as follows:
[0039] In use, the shaping slider 3 slides to drive the moving rack 301 to slide, the moving rack 301 slides to drive the meshing moving gear 7 to rotate, the moving gear 7 rotates to drive the meshing direction-changing gear 8 to rotate, the direction-changing gear 8 rotates to drive the moving belt pulley 801 to rotate, the moving belt pulley 801 rotates to drive the moving transmission belt 9 to transmit, the moving transmission belt 9 drives the scribe belt pulley 10 to rotate, the scribe belt pulley 10 rotates to drive the scribe gear 1001 to rotate, the scribe gear 1001 rotates to drive the meshing scribe rack 1101 to slide, the scribe rack 1101 slides to drive the scribe slider 11 to slide, the scribe pen is placed in the mounting sleeve 12, the scribe slider 11 slides to drive the mounting sleeve 12 and the mounting spring 1201 to slide, the mounting sleeve 12 slides to drive the scribe pen to slide to the bearing position to scribe, the scribe pen is placed in the mounting sleeve 12, the mounting bolt 13 is screwed into the mounting screw hole 1202, and the mounting bolt 13 presses the scribe pen, so that the scribe pen is fixed in the mounting sleeve 12, thereby achieving the shaping of the bearing by observing whether the bearing rotates one circle.
[0040] In this paper, the following points need attention:
[0041] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0042] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.
[0043] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A bearing ring positioning and shaping module, comprising a shaping base (1), a shaping electric cylinder (2), a shaping slider (3), a shaping motor (4), a roller base (5), a scribing slider (11), a shaping rotation mechanism, and a rotation scribing mechanism; wherein the shaping electric cylinder (2) is fixedly connected to the right side of the upper end face of the shaping base (1); characterized in that: The shaping slider (3) is fixedly connected to the telescopic rod of the shaping electric cylinder (2), and the shaping slider (3) is slidably connected to the right side of the upper end face of the shaping base (1); the shaping motor (4) is fixedly connected to the left side inside the shaping base (1); there are two sets of roller bases (5), and the two sets of roller bases (5) are fixedly connected to the upper end face of the shaping base (1); the scribing slider (11) is slidably connected to the inside of the upper end face of the shaping base (1), and the scribing slider (11) slides on the front side of the upper end face of the shaping base (1); the shaping rotation mechanism is located on the left side inside the shaping base (1); the rotating scribing mechanism is located on the right side inside the shaping base (1).
2. The bearing ring positioning and shaping module as described in claim 1, characterized in that: The shaping and rotating mechanism includes: a power pulley (401), a shaping transmission belt (402), shaping rollers (6), and a shaping pulley (601); the power pulley (401) is provided in two sets, and the two sets of power pulleys (401) are coaxially fixedly connected to the shaft of the shaping motor (4); the shaping rollers (6) are provided in two sets, and the two sets of shaping rollers (6) are rotatably connected to the upper side of the two sets of roller bases (5), and the two sets of shaping rollers (6) are rotatably connected to the inside of the shaping base (1); the shaping pulleys (601) are provided in two sets, and the two sets of shaping pulleys (601) are coaxially fixedly connected to the lower side of the shaft of the two sets of shaping rollers (6); the shaping transmission belt (402) is provided in two sets, and the two sets of shaping transmission belts (402) are respectively connected to the outer end faces of the two sets of power pulleys (401) and the two sets of shaping pulleys (601).
3. The bearing ring positioning and shaping module as described in claim 1, characterized in that: The rotary marking mechanism includes: a movable rack (301), a movable gear (7), and a reversing gear (8); the movable rack (301) is fixedly connected to the lower side of the front end face of the shaping slider (3), and the movable rack (301) slides inside the right side of the shaping base (1); the movable gear (7) is rotatably connected to the right side of the shaping base (1), and the movable rack (301) and the movable gear (7) mesh together to form a gear and rack transmission mechanism; the reversing gear (8) is rotatably connected to the right side of the shaping base (1), and the movable gear (7) and the reversing gear (8) mesh together to form a gear transmission mechanism.
4. The bearing ring positioning and shaping module as described in claim 3, characterized in that: The rotary marking mechanism further includes: a movable pulley (801), a movable transmission belt (9), and a marking pulley (10); the movable pulley (801) is coaxially fixedly connected to the lower side of the reversing gear (8); the marking pulley (10) is rotatably connected to the front side of the middle position inside the shaping base (1); the movable transmission belt (9) is driven to connect the movable pulley (801) and the outer end face of the marking pulley (10).
5. The bearing ring positioning and shaping module as described in claim 4, characterized in that: The rotary scribing mechanism also includes a scribing gear (1001) and a scribing rack (1101); the scribing gear (1001) is coaxially fixedly connected to the upper side of the scribing pulley (10); the scribing rack (1101) is fixedly connected to the lower side of the right end face of the scribing slider (11), and the scribing rack (1101) slides in the front side of the middle position inside the shaping base (1). The scribing gear (1001) and the scribing rack (1101) mesh together to form a gear and rack transmission mechanism.
6. The bearing ring positioning and shaping module as described in claim 1, characterized in that: The rotating marking mechanism further includes: a mounting sleeve (12) and a mounting spring (1201); the mounting sleeve (12) is slidably connected to the inner end face of the marking slider (11); there are two sets of mounting springs (1201), and the two sets of mounting springs (1201) are respectively fixedly connected to the upper and lower sides inside the marking slider (11), and the two sets of mounting springs (1201) are elastically connected to the mounting sleeve (12).
7. The bearing ring positioning and shaping module as described in claim 6, characterized in that: The rotary marking mechanism also includes: a mounting screw hole (1202) and a mounting bolt (13); the mounting screw hole (1202) is located at the middle position of the left end face of the mounting sleeve (12); the mounting bolt (13) is threaded into the mounting screw hole (1202).
Citation Information
Patent Citations
Shaping tool applied to heat treatment of bearing ring
CN221695066U