Mounting device and welding robot
By designing an installation device for welding robots, the automatic lifting and lowering of gas cylinders is achieved using a frame, drive components, and limit components. This solves the problems of low efficiency and safety hazards caused by manual handling of welding gas cylinder racks, and improves the efficiency and safety of gas cylinder replacement.
Patent Information
- Application Number
- CN202520020954.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The existing welded gas cylinder racks require manual handling when changing gas cylinders, which affects work efficiency and increases safety hazards, especially in high-intensity and fast-paced industrial production environments.
Design an installation device, including a frame, a drive component, a lifting component, and a limiting component, to drive the gas cylinder to rise and fall mechanically, avoiding manual handling and realizing automatic replacement of the gas cylinder.
It improves the efficiency of gas cylinder replacement, saves the physical strength of operators, reduces the difficulty of operation and safety hazards, and ensures the safety and stability of the replacement process.
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Figure CN223684698U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of intelligent welding equipment, in particular to a mounting device and a welding robot. BACKGROUND
[0002] In the existing industrial manufacturing and maintenance field, welding technology as an important connection process is widely used in the combination and repair of various metal structures.
[0003] Gas shielded welding needs to use protective gas during welding operation, which needs to be stored in a gas cylinder. With the continuous development of welding technology, the welding gas cylinder rack as a key device for supporting and fixing the gas cylinder has gradually attracted attention in the industry. At present, most of the welding gas cylinder racks on the market adopt traditional architecture design, which can meet the basic fixing and supporting requirements, but in the actual use process, especially in the case of frequent replacement of gas cylinders, the operation convenience is not satisfactory.
[0004] Specifically, the welding gas cylinder rack in the prior art often needs the operator to carry the gas cylinder to the welding gas cylinder rack when replacing the gas cylinder. However, the welding gas cylinder rack is often set at a height of ten or more centimeters from the ground, and the manual operation of carrying the gas cylinder to the welding gas cylinder rack at a height of ten or more centimeters not only affects the work efficiency, but also increases the operation difficulty and safety hazards. Especially in the modern industrial production environment with high intensity and fast rhythm, this inconvenience is more prominent, which becomes an important factor restricting the improvement of welding operation efficiency. CONTENT OF THE INVENTION
[0005] The purpose of the present application is to provide a mounting device and a welding robot, which can improve the gas cylinder replacement efficiency and safety.
[0006] In order to achieve the above purpose, in a first aspect, an embodiment of the present application is a mounting device which can be used on a welding robot, comprising a rack, a driving member, a lifting member and a limiting member. The driving member is arranged on the rack; the lifting member is provided with a placing position for placing a gas cylinder, and the lifting member is connected with the driving member, so that the lifting member can drive the gas cylinder to move in a first direction under the action of the driving member; the limiting member is arranged on the lifting member to limit the movement of the gas cylinder in a second direction perpendicular to the first direction.
[0007] The mounting device provided by the embodiment of the present application can drive the lifting piece to reciprocate along the first direction, and the movement of the lifting piece drives the gas cylinder to lift, so that the operator does not need to manually carry the gas cylinder when the gas cylinder is replaced, which not only saves the physical strength of the operator, but also avoids the risks and hidden dangers that may be caused by manually carrying the gas cylinder. The gas cylinder can be replaced in a mechanical way, which can significantly improve the replacement efficiency and reduce human operation errors.
[0008] In one embodiment, the rack comprises a first support and a guide. The guide is arranged on the first support, and the guide has a guide portion. The lifting piece comprises a sliding portion and a supporting portion, and the placing position is arranged on the supporting portion. The supporting portion is arranged on the sliding portion, and the sliding portion is arranged along the first direction and connected with the driving piece. The sliding portion is in sliding connection with the guide portion, and under the action of the driving piece, the sliding portion moves along the guide portion and drives the supporting portion to move.
[0009] In one embodiment, the guide is a guide cylinder, both ends of the guide cylinder have openings, and the hollow structure of the guide cylinder is the guide portion. The sliding portion is a sliding rod, the sliding rod is arranged in the opening, and a part of the sliding rod is located in the hollow structure. The sliding rod abuts against the inner wall of the hollow structure.
[0010] In one embodiment, along the first direction, a strip-shaped hole is arranged on the guide cylinder. The driving piece comprises a driving end, and the driving end is arranged in the strip-shaped hole and connected with the sliding portion.
[0011] In one embodiment, the rack further comprises a second support. One end of the guide is connected with the first support, and the other end of the guide is connected with the second support. The driving piece is arranged on the first support or the second support.
[0012] In one embodiment, the second support comprises a fixed portion and a connecting portion. The fixed portion is a hollow frame structure, and the fixed portion is fixedly connected with the connecting portion. The connecting portion is provided with a through hole matched with the guide. The other end of the guide is arranged in the through hole on the connecting portion.
[0013] In one embodiment, the limiting piece comprises a first limiting structure arranged on the supporting portion. The first limiting structure is used for limiting the movement of the bottom of the gas cylinder along the second direction.
[0014] In one embodiment, the first limiting structure is a limiting protrusion or a limiting groove arranged on the supporting portion.
[0015] In an embodiment, the limiting member further comprises a second limiting structure, the second limiting structure is arranged at one end of the sliding part away from the supporting part, and the second limiting structure is used for limiting the bottle body of the gas cylinder to move in the second direction.
[0016] In an embodiment, the second limiting structure comprises a first limiting part and a second limiting part, at least one of the first limiting part and the second limiting part is arranged on the sliding part, and the first limiting part and the second limiting part define a limiting channel for the gas cylinder to pass through, and the first limiting part and the second limiting part are detachably connected.
[0017] In an embodiment, one end of the first limiting part is hingedly arranged with one end of the second limiting part, and the other end of the first limiting part is detachably connected with the other end of the second limiting part.
[0018] In an embodiment, the first limiting part and the second limiting part are both arc-shaped plate structures.
[0019] In an embodiment, the lifting member further comprises a fixing plate, the fixing plate is provided with a connecting through hole, the fixing plate is arranged at the connection between the supporting part and the sliding part, and the fixing plate is connected with the supporting part and the sliding part respectively, the number of the fixing plates is two, and the two fixing plates are respectively located on both sides of the sliding part.
[0020] In an embodiment, the driving member is a telescopic mechanism.
[0021] In a second aspect, the embodiments of the present application further provide a welding robot, comprising a mobile vehicle, a welding mechanical arm and the mounting device as described in any of the above embodiments. The mobile vehicle has a vehicle head end and a vehicle tail end, and the vehicle tail end and the vehicle head end are sequentially distributed along the advancing direction of the mobile vehicle. The welding mechanical arm is arranged at the vehicle head end, and the welding mechanical arm is provided with a welding gun for welding. The welding mechanical arm drives the welding gun to move. The mounting device is mounted at the vehicle tail end.
[0022] The welding robot provided by the embodiments of the present application lifts the gas cylinder to the welding robot through the mounting device, saves the physical strength of the operator, and assists the operator to replace the gas cylinder, avoids the risk brought by manual carrying of the gas cylinder, reduces the operation difficulty and the safety hidden danger, and improves the gas cylinder replacement efficiency.
[0023] In one embodiment, the welding robot further comprises a vehicle electrical control cabinet arranged at the tail end of the vehicle, the vehicle electrical control cabinet being configured to control the movement of the vehicle; and / or, the welding robot further comprises a mechanical arm control cabinet arranged at the tail end of the vehicle, the mechanical arm control cabinet being configured to control the movement of the welding mechanical arm and the welding; and / or, the welding robot further comprises a welding power supply cabinet configured to supply power to the welding torch.
[0024] Other features and advantages of the present application will be illustrated in the following detailed description of the embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some of the embodiments of the present application, and therefore should not be considered as limiting the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.
[0026] Figure 1 A perspective view of the structure of one of the embodiments of the welding robot provided by the present application is shown, wherein the mounting device is provided with a gas cylinder;
[0027] Figure 2 A perspective view of the structure of one of the embodiments of the welding robot provided by the present application is shown;
[0028] Figure 3 A perspective view of the structure of one of the embodiments of the welding robot provided by the present application is shown;
[0029] Figure 4 A perspective view of the structure of one of the embodiments of the welding robot provided by the present application is shown;
[0030] Figure 5 A perspective view of the structure of one of the embodiments of the mounting device provided by the present application is shown, wherein the mounting device is provided with a gas cylinder;
[0031] Figure 6 A perspective view of the structure of one of the embodiments of the mounting device provided by the present application is shown, wherein the mounting device is provided with a gas cylinder;
[0032] Figure 7 A perspective view of the structure of one of the embodiments of the mounting device provided by the present application is shown;
[0033] Figure 8A five-view structural schematic diagram of one of the embodiments of the mounting device provided by the embodiment of the present application, Figure 8 On the basis of Figure 7 The cover is hidden;
[0034] Figure 9 A five-view structural schematic diagram of one of the embodiments of the mounting device provided by the embodiment of the present application, Figure 9 On the basis of Figure 8 The triangular support is hidden.
[0035] Icon:
[0036] 1000-welding robot;
[0037] 100-mobile vehicle; 110-vehicle head end; 120-vehicle tail end; 130-isolation cover; 140-triangular support; 150-pivot shaft;
[0038] 200-welding mechanical arm; 210-welding torch;
[0039] 300-mounting device;
[0040] 310-rack; 312-first support; 314-second support; 314a-fixed part; 314b-connection part; 316-guide; 318-strip-shaped hole; 319-cover;
[0041] 320-driving part; 321-driving end;
[0042] 330-lifting part; 332-sliding part; 334-supporting part;
[0043] 340-first limiting structure; 342-limiting protrusion; 350-second limiting structure; 352-first limiting part; 354-second limiting part;
[0044] 360-fixed plate; 362-connection through hole;
[0045] 410-vehicle electrical control cabinet; 420-mechanical arm control cabinet; 430-welding power supply cabinet;
[0046] 510-torch cleaning station; 520-gas cylinder. DETAILED DESCRIPTION
[0047] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0048] In the description of this application, it should be noted that the terms "inner" and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0049] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "setup" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0050] Embodiments of this application provide an installation device 300 and a welding robot 1000, such as Figure 2 As shown, the mounting device 300 can be mounted on the welding robot 1000, such as... Figure 1 and Figure 5 As shown, the mounting device 300 provides a mounting base for the gas cylinder 520, which stores welding shielding gas. This welding shielding gas provides protection for the welding operation of the welding robot 1000. The mounting device 300 can lift and lower the gas cylinder 520. When the gas cylinder 520 needs to be replaced, the mounting device 300 lowers the original gas cylinder 520 to the ground, and the operator removes the original gas cylinder 520 from the mounting device 300 and installs the new gas cylinder 520 onto the mounting device 300. Figure 1 As shown, the lifting device 300 lifts the gas cylinder 520, keeping it away from the ground. During the movement of the welding robot 1000, keeping the gas cylinder 520 away from the ground prevents it and the installation device 300 from touching the ground. When changing the gas cylinder 520, the operator does not need to manually carry it onto the welding robot 1000; they only need to use the installation device 300 to lift it. This saves the operator's physical strength. Furthermore, the installation device 300 assists the operator in changing the gas cylinder 520, avoiding the risks associated with manually carrying it, reducing operational difficulty and safety hazards, and improving the efficiency of gas cylinder 520 replacement.
[0051] Firstly, such as Figure 1 As shown, the installation device 300 provided in this application includes a frame 310, a drive component 320, a lifting component 330, and a limiting component.
[0052] As shown in Figure 2 , the rack 310 is fixedly arranged on the mobile vehicle 100 of the welding robot 1000, for example by welding, clamping or bolting.
[0053] As shown in Figure 7 and Figure 8 , the driving member 320 is arranged on the rack 310, and is used to drive the lifting member 330 to move. For example, the driving member 320 includes but is not limited to a telescopic mechanism or a gear and rack driving mechanism.
[0054] As shown in Figure 6 to Figure 8 , the lifting member 330 is arranged on the rack 310, and is provided with a placing position for placing the gas cylinder 520.
[0055] As shown in Figure 9 , the lifting member 330 is connected with the driving member 320, so that the driving member 320 can drive the lifting member 330 to move reciprocally along a first direction, for example a Z-axis direction. The lifting member 330 is connected with the driving member 320 through a transmission mode, so that the driving member 320 can drive the lifting member 330 to move.
[0056] Under the action of the driving member 320, the lifting member 330 can drive the gas cylinder 520 to move along the first direction.
[0057] A limiting member is arranged on the lifting member 330, and is used to limit the gas cylinder 520 from moving along a second direction perpendicular to the first direction.
[0058] As shown in Figure 2 , for example, the first direction is a Z-axis direction, and the second direction is an X-axis direction or a Y-axis direction. For example, the Z-axis direction is a vertical direction, and the X-axis direction and the Y-axis direction are horizontal directions.
[0059] The mounting device 300 can drive the gas cylinder 520 to move up and down, so that when the gas cylinder 520 is replaced, the operator does not need to manually carry the gas cylinder 520 to the welding robot 1000, which not only saves the physical strength of the operator, but also avoids the risks and safety hazards that may be caused by manually carrying the gas cylinder 520. By replacing the gas cylinder 520 in a mechanical way, the replacement efficiency can be significantly improved, and human operation errors can be reduced.
[0060] In one embodiment, as shown in Figure 7 , the rack 310 is provided with a cover 319 for isolating and protecting the driving member 320.
[0061] By setting the cover 319 on the frame 310, the driving member 320 can be effectively isolated and protected, preventing the gas cylinder 520 or other objects from accidentally bumping into the driving member 320 during operation, thereby avoiding damage to the driving member 320. This helps to prolong the service life of the driving member 320, reduce the frequency of maintenance and replacement, and reduce maintenance costs.
[0062] In another embodiment, the cover 319 is a hollow shell structure. By designing the cover 319 as a hollow shell structure, the weight of the cover 319 can be significantly reduced while ensuring structural strength. This not only helps to reduce the load and improve operating efficiency, but also helps to reduce manufacturing costs and material consumption. At the same time, the hollow design can effectively release internal stress, preventing the cover 319 from deforming during welding or assembly, further improving its deformation resistance.
[0063] As shown in Figure 5 to Figure 8 In one embodiment, the frame 310 includes a first support 312 and a guide 316.
[0064] As shown in Figure 4 The first support 312 is provided on the mobile vehicle 100 of the welding robot 1000. The guide 316 is provided on the first support 312, and the guide 316 has a guide portion for guiding the lifting member 330 to slide in the first direction.
[0065] The lifting member 330 includes a sliding portion 332 and a support portion 334. The sliding portion 332 is provided in the first direction and connected with the driving member 320. The sliding portion 332 is in sliding connection with the guide portion. The support portion 334 is provided on the sliding portion 332. The placing position is provided on the support portion 334. Under the action of the driving member 320, the sliding portion 332 moves along the guide portion and drives the support portion 334 to move. The movement of the support portion 334 drives the movement of the gas cylinder 520.
[0066] In one embodiment, the guide 316 is a guide rail, and the sliding portion 332 has a groove body matched with the guide rail. The sliding portion 332 is slidingly installed on the guide rail. The guide rail is provided in the first direction, i.e. the guide rail is provided in the Z-axis direction. The driving member 320 can drive the sliding portion 332 to reciprocate on the guide rail in the Z-axis direction. However, in another embodiment, as shown in Figure 8 and Figure 9As shown, the guide 316 is a guide cylinder, both ends of the guide cylinder have openings, and the hollow structure of the guide cylinder is a guide part. The guide cylinder is fixedly arranged on the first support 312 in the first direction, and the fixed connection is achieved by welding, clamping, riveting, or bolt connection, etc. The sliding part 332 is a sliding rod, the sliding rod is arranged in the opening, and a part of the sliding rod is located in the hollow structure. The sliding rod abuts against the inner wall of the hollow structure. The inner wall of the hollow structure limits the movement of the sliding rod in the radial direction of the guide cylinder, so that the sliding rod can only reciprocate in the axial direction of the guide cylinder.
[0067] The guide rail or guide cylinder is used as the guide 316. The guide rail design provides a stable linear motion trajectory, and the hollow structure of the guide cylinder limits the radial movement of the sliding rod, ensuring the accuracy and stability of the sliding.
[0068] In one embodiment, the driving part 320 further includes a driving end 321. The driving end 321 of the driving part 320 is connected to the rod body of the sliding rod located outside the guide cylinder, so that the driving part 320 can drive the sliding rod to reciprocate on the guide cylinder in the first direction. However, in another embodiment, as shown in Figure 8 and Figure 9 In the first direction, a strip-shaped hole 318 is formed in the guide cylinder. The driving part 320 includes a driving end 321. The driving end 321 is arranged in the strip-shaped hole 318 and connected to the sliding part 332, so that the driving part 320 can drive the sliding rod to reciprocate on the guide cylinder in the first direction.
[0069] The driving end 321 of the driving part 320 is connected to the rod body of the sliding rod located outside the guide cylinder. During the extension and retraction of the driving part 320, after the sliding rod moves to the limit position in the guide cylinder, the driving end 321 can abut against the end face of the guide cylinder to limit the sliding rod at the limit position in the guide cylinder. The driving part 320 does not need to always maintain the extension length to keep the sliding rod at the limit position in the guide cylinder, thereby saving energy consumption.
[0070] The driving end 321 is arranged in the strip-shaped hole 318 and connected to the sliding part 332. During the extension and retraction of the driving part 320, after the sliding rod moves to the limit position in the guide cylinder, the driving end 321 abuts against the inner wall of one end of the strip-shaped hole 318. The inner wall of the strip-shaped hole 318 limits the displacement of the driving end 321, and further limits the displacement of the sliding rod, so as to limit the sliding rod at the limit position in the guide cylinder. The driving part 320 does not need to always maintain the extension length to keep the sliding rod at the limit position in the guide cylinder, thereby saving energy consumption.
[0071] Exemplarily, the driving end 321 and the sliding rod are connected by a bolt or a pin shaft 150, etc.
[0072] As shown in Figure 8 and Figure 9As shown, in one embodiment, the rack 310 further comprises a second bracket 314, the first bracket 312 is connected to one end of the guide 316, and the second bracket 314 is connected to the other end of the guide 316, and the driving member 320 is arranged on the first bracket 312. But in another embodiment, the driving member 320 is arranged on the second bracket 314.
[0073] By fixing the two ends of the guide 316 by the first bracket 312 and the second bracket 314 respectively, the stability of the guide 316 can be ensured. This double support structure can effectively prevent the guide 316 from shaking or shifting during work.
[0074] The stable guide 316 support structure can reduce the wear and failure rate of the sliding part 332, thereby improving the reliability and durability. This design helps to prolong the service life of the machine and reduce maintenance costs.
[0075] In one embodiment, as shown in Figure 2 and Figure 4 The welding robot 1000 is provided with a triangular bracket 140 on the motor vehicle. As shown in Figure 5 to Figure 7 The triangular bracket 140 is provided with a pin shaft 150, and the first bracket 312 is provided with a matching through hole matched with the pin shaft 150. The first bracket 312 is arranged on the pin shaft 150 through the matching through hole, the pin shaft 150 is arranged in the matching through hole, the first bracket 312 is rotatably installed on the pin shaft 150, and the pin shaft 150 limits the displacement of the first bracket 312 along the radial direction of the pin shaft 150.
[0076] When installing, first, the first bracket 312 is installed on the pin shaft 150, then the first bracket 312 is rotated, the guide 316 is close to the second bracket 314, the guide 316 abuts against the second bracket 314, and then the guide 316 is fixedly connected to the second bracket 314, so that the assembly method is quick and convenient, and the assembly efficiency is improved. If the first bracket 312 and the second bracket 314 are fixedly connected to the guide 316 by bolts, in the assembly process, one end of the guide 316 needs to be fixed to the corresponding height of the rack 310 first, and then the other end is installed on the rack 310, and after the other end is installed, the previously fixed end is installed on the rack 310. In this application, one end of the guide 316 is fixed while the guide 316 is installed on the first bracket 312, which saves the assembly steps and improves the assembly efficiency and difficulty.
[0077] By adopting the design of the pin shaft 150 and the matching through hole, the first support 312 can be rotatably installed on the triangular support 140. This design simplifies the assembly process, because only the first support 312 needs to be installed on the pin shaft 150, then the first support 312 is rotated to make the guide 316 close to and abut against the second support 314, and finally fixed. Compared with the traditional bolt fixing method, this method greatly reduces the assembly steps.
[0078] The traditional bolt fixing method needs to repeatedly adjust the height and position of the two ends during assembly, while the present application only needs to install and fix the guide 316 on the first support 312 once, thereby significantly improving the assembly efficiency.
[0079] Since the pin shaft 150 restricts the displacement of the first support 312 in the radial direction of the pin shaft 150, it is not necessary to pay too much attention to the stability of the first support 312 during assembly, thereby reducing the difficulty of assembly. At the same time, the complexity of bolt fixing and the fine requirement for height adjustment are reduced.
[0080] The first support 312 can rotate relative to the triangular support 140, which increases the flexibility of the mechanical structure, making it more convenient during installation and adjustment.
[0081] Through the connection mode of the pin shaft 150 and the matching through hole, the connection between the first support 312 and the triangular support 140 can be ensured to be stable and reliable, thereby improving the reliability of the entire mechanical structure.
[0082] As shown in Figure 8 and Figure 9 In one embodiment, the second support 314 includes a fixed part 314a and a connecting part 314b. The fixed part 314a is a hollow frame structure, and the fixed part 314a is fixedly connected with the connecting part 314b. The connecting part 314b is provided with a through hole matched with the guide 316, and the other end of the guide 316 is installed at the through hole on the connecting part 314b.
[0083] During installation, the guide 316 is installed on the pin shaft 150 through the first support 312, then the connecting part 314b is fixedly connected on the guide 316, the fixed part 314a is fixed on the moving vehicle 100 of the welding robot 1000, the first support 312 is rotated to make the guide 316 close to the fixed part 314a, the fixed part 314a abuts against the connecting part 314b, and then the fixed part 314a and the connecting part 314b are fixed. This step-by-step installation method makes the whole process more orderly and easy to operate. At the same time, due to the rationality of the structural design, the disassembly process is also simple.
[0084] By dividing the second support 314 into a fixed part 314a and a connecting part 314b, the entire mechanical structure exhibits a modular feature. This design allows each part to be manufactured, installed, and maintained independently, thereby improving production efficiency and simplifying the maintenance and replacement process in the later stage.
[0085] The fixed part 314a adopts a hollow frame structure, which not only realizes lightweight design and reduces material usage, but also ensures the strength and stability of the structure. This design not only conforms to the environmental protection concept of energy saving and emission reduction, but also reduces production costs. In some embodiments, the fixed part 314a is made of sheet metal, and the hollow frame structure of the fixed part 314a can also reduce internal stress and avoid excessive deformation of the fixed part 314a during welding or installation.
[0086] As shown in Figure 8 and Figure 9 , in one embodiment, the limiting part includes a first limiting structure 340, which is arranged on the support part 334 and is used to limit the movement of the bottom of the gas cylinder 520 in the second direction.
[0087] As shown in Figure 8 and Figure 9 , in one embodiment, the first limiting structure 340 is a limiting protrusion 342 arranged on the support part 334; but in another embodiment, the first limiting structure 340 is a limiting groove arranged on the support part 334.
[0088] By setting the limiting protrusion 342 or the limiting groove as the first limiting structure 340, the movement of the bottom of the gas cylinder 520 in the second direction (the second direction is parallel to the horizontal direction or slightly inclined to the horizontal direction, depending on the actual application scenario) can be effectively limited. This design ensures that the gas cylinder 520 can remain stable during transportation or use, preventing potential safety risks caused by accidental movement.
[0089] The design of the limiting protrusion 342 or the limiting groove is relatively simple and easy to process and manufacture. At the same time, this structure also makes the installation process more convenient, allowing the gas cylinder 520 to be quickly and accurately placed on the support part 334 and effectively limited by the first limiting structure 340.
[0090] During transportation or use, accidental movement of the gas cylinder 520 can cause serious safety accidents. By setting the first limiting structure 340, this risk can be greatly reduced, improving overall safety.
[0091] The limiting structure not only limits the movement of the gas cylinder 520, but also plays a role in protecting the gas cylinder 520 to some extent. During transportation or handling, the limiting structure can reduce the collision and friction between the gas cylinder 520 and other objects, thereby prolonging the service life of the gas cylinder 520.
[0092] As shown in Figure 8 and Figure 9 , in one embodiment, the limiting piece further comprises a second limiting structure 350, the second limiting structure 350 is arranged at one end of the sliding part 332 away from the supporting part 334, as shown in Figure 5 and Figure 6 , the second limiting structure 350 is used to limit the movement of the cylinder body of the gas cylinder 520 in the second direction.
[0093] As shown in Figure 8 and Figure 9 , in one embodiment, the second limiting structure 350 comprises a first limiting part 352 and a second limiting part 354, at least one of the first limiting part 352 and the second limiting part 354 is arranged on the sliding part 332; as shown in Figure 6 , the first limiting part 352 and the second limiting part 354 define a limiting passage for the gas cylinder 520 to pass through, and the first limiting part 352 and the second limiting part 354 are detachably connected.
[0094] Exemplarily, the first limiting part 352 is arranged on the sliding rod of the sliding part 332, one end of the second limiting part 354 is hingedly connected to one end of the first limiting part 352, and the other end of the second limiting part 354 is detachably connected to the other end of the first limiting part 352. But in another embodiment, one end of the first limiting part 352 and one end of the second limiting part 354 are both hingedly connected to the sliding rod, and the other end of the second limiting part 354 is detachably connected to the other end of the first limiting part 352.
[0095] Exemplarily, the first limiting part 352 and the second limiting part 354 are detachably connected by a latch, the first limiting part 352 is fixedly provided with a first plug-in sleeve, the second limiting part 354 is fixedly provided with a second plug-in sleeve, the first plug-in sleeve and the second plug-in sleeve are coaxially arranged, one end of the latch has a protrusion with an outer diameter greater than the inner diameters of the first plug-in sleeve and the second plug-in sleeve, and the latch is plugged into the first plug-in sleeve and the second plug-in sleeve to lock the first limiting part 352 and the second limiting part 354. The latch is pulled out of the first plug-in sleeve and the second plug-in sleeve to release the locking connection of the first limiting part 352 and the second limiting part 354. In another embodiment, the first limiting part 352 and the second limiting part 354 are detachably connected by a buckle, the first limiting part 352 is fixedly provided with a T-shaped slot, and the second limiting part 354 is fixedly provided with a deformable T-shaped protrusion. The T-shaped protrusion is plugged into the T-shaped slot to lock the first limiting part 352 and the second limiting part 354. The T-shaped protrusion is pulled out of the T-shaped slot to release the locking of the first limiting part 352 and the second limiting part 354. Of course, the first limiting part 352 and the second limiting part 354 can also be detachably connected by other forms of mechanical structures, such as magnetic buckles.
[0096] By setting the first limiting structure 340 and the second limiting structure 350, the bottom and the body of the gas cylinder 520 are respectively limited, effectively preventing the movement of the gas cylinder 520 in the second direction. This double limiting design significantly improves the stability of the gas cylinder 520 during transportation or use, reducing the safety risks caused by movement.
[0097] The second limiting structure 350 is composed of the first limiting part 352 and the second limiting part 354, and the two are detachably connected, such as a latch, a buckle or a magnetic buckle. This design enables the limiting structure to be quickly assembled or disassembled according to actual needs, greatly improving flexibility and disassembly efficiency.
[0098] As shown in FIG. 4, Figure 7 In one embodiment, the first limiting part 352 and the second limiting part 354 are both arc-shaped plate structures. The arc-shaped plate structure of the first limiting part 352 and the arc-shaped plate structure of the second limiting part 354 form a limiting passage for the gas cylinder 520 to pass through, and the inner wall of the limiting passage (i.e. the inner wall of the first limiting part 352 and the inner wall of the second limiting part 354) limits the body of the gas cylinder 520.
[0099] As shown in FIG. 4, Figure 8 and Figure 9As shown, in one embodiment, the lifting member 330 further comprises a fixing plate 360 provided with a connecting through hole 362, the fixing plate 360 is arranged at the connecting position of the support part 334 and the sliding part 332, and the fixing plate 360 is connected with the support part 334 and the sliding part 332 respectively, and the number of the fixing plate 360 is two, and the two fixing plates 360 are respectively arranged at two sides of the sliding part 332.
[0100] The fixing plate 360 and the connecting through hole 362 arranged on the fixing plate 360 provide a mounting basis for expanding the installation of other components, for example, a support plate with a larger installation area is expanded on the support part 334 to adapt to a gas cylinder 520 with a larger diameter, and in addition to being fixed with the support part 334, the connecting through hole 362 is provided with a bolt connected with the support plate to further limit the support plate.
[0101] Through the design of the fixing plate 360 and the connecting through hole 362, the installation of the device 300 is facilitated for functional expansion and adaptive adjustment. This design not only enables the mechanical structure to meet more diversified application requirements, but also greatly improves its flexibility and convenience in use.
[0102] The fixing plate 360 is arranged at the connecting position of the support part 334 and the sliding part 332, which can improve the connecting strength of the support part 334 and the sliding part 332 and improve the carrying capacity of the support part 334.
[0103] In a second aspect, the embodiments of the present application also provide a welding robot, such as Figure 2 to Figure 3 As shown, the welding robot comprises a mobile vehicle 100, a welding mechanical arm 200 and the installation device 300 according to any of the above embodiments.
[0104] The mobile vehicle 100 has a vehicle head end 110 and a vehicle tail end 120, and the vehicle tail end 120 and the vehicle head end 110 are sequentially distributed along the advancing direction of the mobile vehicle 100.
[0105] The advancing direction of the mobile vehicle 100 is, for example, the X-axis direction.
[0106] The mobile vehicle 100 is, for example, a tracked vehicle or a wheeled vehicle, etc.
[0107] The welding mechanical arm 200 is arranged at the vehicle head end 110, and the welding mechanical arm 200 is provided with a welding gun 210 for welding, and the welding mechanical arm 200 drives the welding gun 210 to move.
[0108] The installation device 300 is installed at the vehicle tail end 120. Exemplarily, as shown in Figure 2 and Figure 4 As shown, the vehicle tail end 120 of the mobile vehicle 100 is provided with a triangular support 140; as shown in Figure 5As shown, the first support 312 of the mounting device 300 is fixedly mounted on the triangular support 140 through the pin shaft 150, and the fixed part 314a of the second support 314 is fixed on the tail end 120 of the mobile vehicle 100, so that the mounting device 300 is fixedly mounted on the tail end 120.
[0109] By setting the welding mechanical arm 200 at the head end 110 and the mounting device 300 at the tail end 120, the two play the role of counterweight. This layout helps to keep the two ends of the mobile vehicle 100 balanced, thereby improving the stability of the welding robot during work. A stable robot can perform tasks more accurately and reduce welding errors caused by robot shaking.
[0110] The welding robot 1000 provided by the embodiment of the present application saves the physical strength of the operator by lifting the gas cylinder 520 to the welding robot 1000 through the mounting device 300, and the mounting device 300 assists the operator in replacing the gas cylinder 520, avoiding the risk of manually carrying the gas cylinder 520, reducing the operation difficulty and safety hazard, and improving the replacement efficiency of the gas cylinder 520.
[0111] As shown in the drawings, Figure 2 to Figure 4 In one embodiment, the welding robot further comprises a vehicle electrical control cabinet 410, the vehicle electrical control cabinet 410 is arranged at the tail end 120, and the vehicle electrical control cabinet 410 is used to control the movement of the mobile vehicle 100.
[0112] As shown in the drawings, Figure 2 to Figure 4 In one embodiment, the welding robot 1000 further comprises a mechanical arm control cabinet 420, the mechanical arm control cabinet 420 is arranged at the tail end 120, and the mechanical arm control cabinet 420 is used to control the movement and welding of the welding mechanical arm 200.
[0113] As shown in the drawings, Figure 2 to Figure 4 In one embodiment, the welding robot 1000 further comprises a welding power supply cabinet 430, the welding power supply cabinet 430 is used to supply power to the welding gun 210. The welding power supply cabinet 430 is arranged on the triangular support 140.
[0114] The arrangement of the vehicle electrical control cabinet 410, the mechanical arm control cabinet 420 and the welding power supply cabinet 430 at the tail end 120 can play the role of counterweight, which is matched with the welding mechanical arm 200 to achieve the purpose of improving the stability of the welding robot 1000.
[0115] As shown in the drawings, Figure 1 In one embodiment, the mobile vehicle 100 is further provided with a gun cleaning station 510, and the welding gun 210 can be cleaned through the gun cleaning station 510.
[0116] As shown in the drawings, Figure 1As shown, in one embodiment, the mobile vehicle 100 is provided with a protective cover 130 for preventing the dropping of welding slag, and the vehicle can be protected by the protective cover 130.
[0117] It should be noted that the features of the embodiments in the present application can be combined with each other without conflict.
[0118] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A mounting device, characterized in that The mounting device (300) can be used on a welding robot (1000), and the mounting device (300) comprises: a rack (310); a driving member (320) arranged on the rack (310); a lifting member (330) provided with a placing position for placing a gas cylinder (520), the lifting member (330) being connected with the driving member (320) and capable of driving the gas cylinder (520) to move in a first direction under the action of the driving member (320); a limiting member arranged on the lifting member (330) and used for limiting the gas cylinder (520) from moving in a second direction perpendicular to the first direction.
2. The mounting device of claim 1, wherein, The rack (310) comprises: a first support (312); a guide member (316) arranged on the first support (312) and having a guide portion; The lifting member (330) comprises a sliding portion (332) and a supporting portion (334), the placing position being arranged on the supporting portion (334), the supporting portion (334) being arranged on the sliding portion (332), the sliding portion (332) being arranged in the first direction and connected with the driving member (320), the sliding portion (332) being in sliding connection with the guide portion, and the sliding portion (332) moving along the guide portion and driving the supporting portion (334) to move under the action of the driving member (320).
3. The mounting device of claim 2, wherein, The guide member (316) is a guide cylinder, both ends of the guide cylinder having openings, and the hollow structure of the guide cylinder being the guide portion; The sliding portion (332) is a sliding rod, the sliding rod being arranged in the openings, and a part of the sliding rod being located in the hollow structure, the sliding rod abutting against the inner wall of the hollow structure.
4. The mounting device of claim 3, wherein A strip-shaped hole (318) is arranged on the guide cylinder in the first direction; The driving member (320) comprises a driving end (321), the driving end (321) being arranged in the strip-shaped hole (318) and connected with the sliding portion (332).
5. The mounting device of claim 2, wherein The rack (310) further comprises: a second support (314), one end of the first support (312) being connected with the guide member (316), and the other end of the guide member (316) being connected with the second support (314), the driving member (320) being arranged on the first support (312) or the second support (314).
6. The mounting device of claim 5, wherein, The second support (314) comprises: a fixed portion (314a) and a connecting portion (314b), the fixed portion (314a) being a hollow frame structure, the fixed portion (314a) being fixedly connected with the connecting portion (314b), the connecting portion (314b) being provided with a through hole matched with the guide member (316), and the other end of the guide member (316) being arranged in the through hole of the connecting portion (314b).
7. The mounting device of claim 2, wherein The limiting member comprises: A first limiting structure (340) is arranged on the support portion (334), and is used to limit the bottom of the gas cylinder (520) from moving in the second direction.
8. The mounting device of claim 7, wherein, The first limiting structure (340) is a limiting protrusion (342) or a limiting groove arranged on the support portion (334).
9. The mounting arrangement of any one of claims 2 to 8, wherein, The limiting member further comprises: A second limiting structure (350) is arranged at one end of the sliding portion (332) away from the support portion (334), and is used to limit the body of the gas cylinder (520) from moving in the second direction.
10. The mounting device of claim 9, wherein, The second limiting structure (350) comprises a first limiting portion (352) and a second limiting portion (354), at least one of the first limiting portion (352) and the second limiting portion (354) is arranged on the sliding portion (332), and the first limiting portion (352) and the second limiting portion (354) define a limiting channel for the gas cylinder (520) to pass through, and the first limiting portion (352) and the second limiting portion (354) are detachably connected.
11. The mounting device of claim 10, wherein, One end of the first limiting portion (352) is hingedly arranged with one end of the second limiting portion (354), and the other end of the first limiting portion (352) is detachably connected with the other end of the second limiting portion (354).
12. The mounting device of claim 10, wherein, The first limiting portion (352) and the second limiting portion (354) are both arc-shaped plate structures.
13. The mounting device of claim 2, wherein, The lifting member (330) further comprises: A fixing plate (360) is arranged at the connection between the support portion (334) and the sliding portion (332), and is connected with the support portion (334) and the sliding portion (332), respectively, and the number of the fixing plates (360) is two, and the two fixing plates (360) are located on both sides of the sliding portion (332).
14. The mounting device of claim 1, wherein, The driving member (320) is a telescopic mechanism.
15. A welding robot, characterized in that, It comprises: A mobile vehicle (100) has a front end (110) and a tail end (120), and the tail end (120) and the front end (110) are sequentially distributed along the advancing direction of the mobile vehicle (100); A welding mechanical arm (200) is arranged at the front end (110), and a welding gun (210) for welding is arranged on the welding mechanical arm (200), and the welding mechanical arm (200) drives the welding gun (210) to move; The mounting device (300) of any one of claims 1 to 14 is mounted at the tail end (120).
16. The welding robot of claim 15, wherein, It further comprises a vehicle electrical control cabinet (410) arranged at the tail end (120), which is used to control the movement of the mobile vehicle (100); The vehicle electrical control cabinet (410) is arranged at the tail end (120), and is used to control the movement of the mobile vehicle (100). And / or, the welding robot (1000) further comprises a mechanical arm control cabinet (420), which is arranged at the tail end (120), and is used for controlling movement of a welding mechanical arm (200) and welding; And / or, the welding robot (1000) further comprises a welding power supply cabinet (430), which is used for supplying power to the welding gun (210).