Air distribution cylinder valve replacing device for cigarette enterprise

Abstract

The utility model belongs to the technical field of tobacco auxiliary equipment, and particularly relates to a branch air cylinder valve replacing device for cigarette enterprises, which comprises a bottom plate, rollers are arranged at four corners of the bottom end wall of the bottom plate, a balancing weight is arranged on the right side of the top end wall of the bottom plate, and two supporting columns are arranged on the top end wall of the bottom plate and located on the left side of the balancing weight. A handle is arranged between the right side walls of the supporting columns. According to the device, the supporting seat moves on the outer wall of the sliding rod to limit the clamping mechanism, and the situation that the clamping mechanism is driven by inertia to shake when the device body moves is prevented; meanwhile, the pulley block moves on the sliding rail to further stabilize the clamping mechanism, so that the clamping mechanism carries the branch air cylinder valve to move more stably and smoothly during hoisting and lifting, the valve is effectively prevented from swinging in the hoisting and moving process, the possibility that the valve collides with surrounding equipment is reduced, and the service life of the branch air cylinder valve is prolonged. The safety threat to the maintenance personnel due to misoperation is greatly reduced, and the personal safety of the maintenance personnel is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to tobacco technical field, concretely relates to a valve replacement device for gas distribution cylinder of cigarette enterprise. BACKGROUND

[0002] In the production process of cigarette enterprise, the stable operation of boiler room is very important, it provides necessary heat energy support for cigarette production. As one of the key equipment of boiler room, gas distribution cylinder is responsible for distributing steam to each steam-using equipment, and the valve of gas distribution cylinder plays a key role in controlling steam flow and flow direction.

[0003] With the long-term operation of equipment, the valve of gas distribution cylinder will inevitably have problems such as wear and tear and aging, and needs to be replaced regularly to ensure the stability and safety of steam supply. However, at present, the replacement operation of the valve of gas distribution cylinder in cigarette enterprise faces many difficulties:

[0004] Lack of special replacement bracket: the existing boiler room facilities are not designed and constructed with a special bracket for valve replacement. This makes it difficult for maintenance personnel to use effective support and positioning devices when replacing the valve, increasing the difficulty and instability of the operation.

[0005] Traditional replacement method is low in efficiency and high in risk: due to the above difficulties, maintenance personnel can only use primitive and laborious methods such as prying, pulling, hoisting and pushing to replace the valve of gas distribution cylinder. When hoisting the valve of gas distribution cylinder, it will shake due to inertia without stable fixation, which is easy to cause damage to the gas distribution cylinder and surrounding equipment, increasing the maintenance cost and failure rate of the equipment. These methods not only need to consume a lot of manpower and time, resulting in low maintenance efficiency and affecting the normal production progress of the enterprise; moreover, there are great safety risks in the operation process, such as tool slipping and hurting people due to improper force, personnel being injured by the sudden loosening of the valve, etc., which seriously threatens the personal safety of maintenance personnel. CONTENT OF THE UTILITY MODEL

[0006] The utility model solves the above-mentioned problems by designing a valve replacement device for gas distribution cylinder of cigarette enterprise.

[0007] In order to achieve the above technical purpose and achieve the above technical effect, the utility model is realized by the following technical scheme:

[0008] The utility model provides a cigarette enterprise uses gas cylinder valve replacement device, including the bottom plate, the bottom end wall four corners of bottom plate are equipped with the gyro wheel, the right side of the top end wall of bottom plate is equipped with the counterweight, the top end wall of bottom plate and the left side of counterweight are equipped with two support columns, the inside wall between support column is equipped with stabilizing mechanism, the top between the left side wall of support column is equipped with the top plate, the top end wall of top plate is equipped with the winch, the one end of the reel end of winch is wound with the steel wire rope, the other end of steel wire rope extends to the below of top plate, and is equipped with the clamping mechanism.

[0009] Further, the stabilizing mechanism includes a connecting plate, a support plate is arranged on the left side wall of the connecting plate through a connecting rod, slide rails are arranged on the left side wall of the support plate at the front and rear ends, side plates are arranged on the left side wall of the support plate at the upper and lower ends, and a slide rod is arranged on the inner side wall between the side plates.

[0010] Further, the clamping mechanism includes a connecting seat, a clamping seat is arranged on the left side wall of the connecting seat, a groove is formed in the outer wall of the clamping seat, a vertical plate is arranged on the right side of the bottom end wall of the connecting seat, a support seat is arranged on the right side wall of the vertical plate, and a pulley block is arranged on the right side wall of the support seat.

[0011] Further, the support seat is slidingly connected to the outer wall of the slide rod.

[0012] Further, the pulley block is rotationally connected to the left side wall of the slide rail.

[0013] Further, a handle is arranged between the right side walls of the support columns.

[0014] The utility model has the advantages that:

[0015] The device can ensure that the gas cylinder valve remains stable during replacement, avoids unnecessary collision damage, thereby reducing the maintenance cost of the equipment due to collision damage, prolonging the service life of the equipment, reducing the failure rate of the equipment, and being beneficial to the reasonable control of equipment maintenance cost of enterprises.

[0016] The device can ensure that the gas cylinder valve remains stable during replacement, avoids unnecessary collision damage, thereby reducing the maintenance cost of the equipment due to collision damage, prolonging the service life of the equipment, reducing the failure rate of the equipment, and being beneficial to the reasonable control of equipment maintenance cost of enterprises.

[0017] The device solves the problems existing in the current replacement operation, improves the efficiency and safety of valve replacement, can quickly complete the valve replacement work, reduces the steam supply interruption time caused by valve replacement, ensures the stable operation of the boiler room, continuously provides necessary heat energy support for cigarette production, and effectively ensures the stable production of the cigarette enterprise. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0019] Fig. 1 It is a structural schematic diagram of the present application.

[0020] Fig. 2 It is a structural schematic diagram of the clamping mechanism and the stabilizing mechanism of the present application.

[0021] BRIEF DESCRIPTION OF DRAWINGS:

[0022] 1, bottom plate, 2, roller, 3, counterweight, 4, support column, 5, handle, 6, top plate, 7, winch, 8, steel wire rope, 9, connecting plate, 10, connecting rod, 11, support plate, 12, slide rail, 13, side plate, 14, slide rod, 15, connecting seat, 16, clamping seat, 17, groove, 18, vertical plate, 19, support seat, 20, pulley block. DETAILED DESCRIPTION

[0023] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0024] Referring to Figs. 1-2 As shown in the figure, a valve replacement device for a gas cylinder in a cigarette enterprise, comprising a bottom plate 1, the bottom plate 1 is provided with rollers 2 at the four corners of the bottom end wall, the bottom plate 1 is provided with a counterweight 3 on the right side of the top end wall, the bottom plate 1 is provided with two support columns 4 on the left side of the top end wall and the counterweight 3, the right side wall between the support columns 4 is provided with a handle 5, the inner side wall between the support columns 4 is provided with a stabilizing mechanism, the top of the left side wall between the support columns 4 is provided with a top plate 6, the top end wall of the top plate 6 is provided with a winch 7, one end of the steel wire rope 8 wound on the drum of the winch 7, the other end of the steel wire rope 8 extends below the top plate 6, and a clamping mechanism is arranged.

[0025] In the application, the stabilizing mechanism comprises a connecting plate 9, a support plate 11 is arranged on the left side wall of the connecting plate 9 through a connecting rod 10, sliding rails 12 are arranged at the front and rear ends of the left side wall of the support plate 11, side plates 13 are arranged at the upper and lower ends of the left side wall of the support plate 11, a sliding rod 14 is arranged on the inner side wall between the side plates 13, a support seat 19 is arranged on the outer wall of the sliding rod 14 and moves downward to limit the clamping mechanism, so that the device body is prevented from shaking due to inertia of the air cylinder valve when moving, and the stability of the clamping mechanism when moving is improved, the pulley set 20 moves on the sliding rail 12 to stabilize the clamping mechanism, and the clamping mechanism carrying the air cylinder valve moves more stably and smoothly when hoisting and lowering.

[0026] In the application, the clamping mechanism comprises a connecting seat 15, a clamping seat 16 is arranged on the left side wall of the connecting seat 15, a groove 17 is arranged on the outer wall of the clamping seat 16, a vertical plate 18 is arranged on the right side of the bottom end wall of the connecting seat 15, a support seat 19 is arranged on the right side wall of the vertical plate 18, a pulley set 20 is arranged on the right side wall of the support seat 19, the winch 7 is started, and the steel wire rope 8 is wound, the connecting seat 15, the clamping seat 16, the vertical plate 18, the support seat 19 and the pulley set 20 are driven upward by the steel wire rope 8, the clamping seat 16 is in contact with the upper flange plate of the air cylinder valve, and the air cylinder valve is lifted upward.

[0027] In the application, the support seat 19 is slidingly connected to the outer wall of the sliding rod 14, and the support seat 19 moves downward on the outer wall of the sliding rod 14 to limit the clamping mechanism, so that the device body is prevented from shaking due to inertia of the air cylinder valve when moving, and the stability of the clamping mechanism when moving is improved.

[0028] In the application, the pulley set 20 is rotationally connected to the left side wall of the sliding rail 12, and the pulley set 20 moves on the sliding rail 12 to stabilize the clamping mechanism, so that the clamping mechanism carrying the air cylinder valve moves more stably and smoothly when hoisting and lowering.

[0029] Through the technical personnel, all electrical components and parts in the case are general standard parts or parts known to the technical personnel in the art, the structure and principle are known to the technical personnel in the art, the type and the scheme are adapted to the normal operation, and the electrical components in the case and the power supply are connected through wires, and according to the actual situation, the appropriate controller is selected to meet the control requirements, the specific connection and control sequence should be referred to the working principle, the working sequence of each electrical component is completed, and the detailed connection means is a known technology in the art, and the electrical control is not described.

[0030] One specific application of the embodiment is:

[0031] In use, the gas cylinder valve is placed vertically on the ground, the steel wire rope 8 is released by starting the winch 7, the connecting seat 15, the clamping seat 16, the vertical plate 18, the supporting seat 19 and the pulley block 20 and the like are moved downward by the steel wire rope 8, the supporting seat 19 is moved downward on the outer wall of the sliding rod 14 to limit the clamping mechanism, preventing the device main body from shaking due to inertia when moving, improving the stability of the clamping mechanism when moving, the clamping mechanism is moved on the sliding rail 12 by the pulley block 20 to stabilize the clamping mechanism, making the clamping mechanism carrying the gas cylinder valve move more stably and smoothly when lifting, the clamping mechanism is lowered to the low place, the clamping seat 16 is placed below the flange plate of the gas cylinder valve, the device is pushed, the groove 17 is placed on the outer wall of the gas cylinder valve, at this time the clamping seat 16 is placed below the flange plate of the gas cylinder valve, the winch 7 is started, and the steel wire rope 8 is wound, the connecting seat 15, the clamping seat 16, the vertical plate 18, the supporting seat 19 and the pulley block 20 are moved upward by the steel wire rope 8, the clamping seat 16 is in contact with the flange plate of the gas cylinder valve, and the gas cylinder valve is lifted upward, the device is pushed, and the gas cylinder valve can be moved to the installation position, making the gas cylinder valve more stable during lifting and moving, and avoiding shaking.

[0032] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. Within the scope of the present application, changes, modifications, additions or substitutions made by ordinary skilled in the art should be within the scope of the present application.

Claims

1. A valve replacement device for a gas cylinder of a cigarette manufacturing enterprise, characterized by: Including the bottom plate (1), The bottom end wall of the bottom plate (1) is provided with a roller (2) at each corner, the right side of the top end wall of the bottom plate (1) is provided with a counterweight (3), the left side of the top end wall of the bottom plate (1) and located in the counterweight (3) is provided with two support columns (4), the inner side wall between the support columns (4) is provided with a stabilizing mechanism, the top of the left side wall between the support columns (4) is provided with a top plate (6), the top end wall of the top plate (6) is provided with a winch (7), one end of the steel wire rope (8) wound on the drum end of the winch (7), the other end of the steel wire rope (8) extends below the top plate (6), and a clamping mechanism is arranged.

2. The valve replacement device for a gas cylinder of a cigarette manufacturing company according to claim 1, characterized in that: The stabilizing mechanism comprises a connecting plate (9), the left side wall of the connecting plate (9) is provided with a support plate (11) through a connecting rod (10), the left side wall of the support plate (11) is provided with a slide rail (12) at the front and rear ends, and the left side wall of the support plate (11) is provided with a side plate (13) at the upper and lower ends.

3. The valve replacement device for a gas cylinder of a cigarette manufacturing company according to claim 2, characterized in that: The clamping mechanism comprises a connecting seat (15), the left side wall of the connecting seat (15) is provided with a clamping seat (16), the outer wall of the clamping seat (16) is provided with a groove (17), the right side of the bottom end wall of the connecting seat (15) is provided with a vertical plate (18), the right side wall of the vertical plate (18) is provided with a support seat (19), and the right side wall of the support seat (19) is provided with a pulley block (20).

4. The valve replacement device for a gas cylinder of a cigarette manufacturing company according to claim 3, characterized in that: The support seat (19) is slidingly connected to the outer wall of the slide rod (14).

5. The valve replacement device for a gas cylinder of a cigarette manufacturing business according to claim 3, characterized in that: The pulley block (20) is rotatably connected to the left side wall of the slide rail (12).

6. The cylinder valve replacement device for a cigarette manufacturing business according to claim 1, characterized by: The right side wall between the support columns (4) is provided with a handle (5).

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