Thin film trimming and waste collecting device of thin film processing equipment
By designing a film edge trimming and waste collection device for film processing equipment, the device utilizes components such as a conveyor shaft, drive rollers, and take-up rollers to achieve rapid and uniform collection and processing of film waste. This solves the problem of film waste accumulation and land occupation in existing technologies and improves the practicality and adaptability of the device.
Patent Information
- Application Number
- CN202423314933.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-31
AI Technical Summary
When using existing film edge cutting and waste collection devices, the film waste is often simply piled up, which leads to inconvenience in subsequent processing and occupies a large area.
A film trimming and waste collection device for a film processing equipment was designed. By setting a conveyor shaft and transmission rollers, the trimmed waste material is directly transported to the take-up roller. The take-up roller is used to achieve rapid winding, and the reciprocating motion of the moving block on the reciprocating screw ensures the uniformity of winding. Combined with the control panel and speed sensor, the parameters are adjusted to adapt to the production line speed. The support frame and casters are used to improve the stability and convenience of the lifting device.
It enables rapid and uniform collection and treatment of film waste, reduces the floor space required, improves the practicality and adaptability of the device, and facilitates subsequent waste treatment.
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Figure CN223685554U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of film edge cutting waste, in particular to a film edge cutting waste collecting device of a film processing equipment. BACKGROUND
[0002] The main component of the film is polyvinyl chloride, which is yellowish translucent with luster, and the transparency is better than that of polyethylene and polypropylene, and worse than that of polystyrene. With different amounts of auxiliary agents, it is divided into soft and hard polyvinyl chloride. The soft product is flexible and has a sticky feel. The unique performance of the film is rainproof, antistatic and easy to shape. It is a high polymer material in which one hydrogen atom in polyethylene is replaced by one chlorine atom.
[0003] The existing film edge cutting waste collecting device is often simply collected and then stacked for storage when in use, which may cause inconvenience in the subsequent processing process, and the simple stacking of waste occupies a large area of the site. CONTENT OF THE INVENTION
[0004] In view of the shortcomings of the prior art, the present application provides a film edge cutting waste collecting device of a film processing equipment, which overcomes the shortcomings of the prior art and aims to solve the problem that the existing film edge cutting waste collecting device in the prior art is often simply collected and then stacked for storage when in use, which may cause inconvenience in the subsequent processing process, and the simple stacking of waste occupies a large area of the site.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a film edge cutting waste collecting device of a film processing equipment, comprising a fixed frame, one side of the fixed frame is provided with a driving mechanism, the inside of the fixed frame is provided with two groups of rotating blocks, the driving mechanism comprises a driving motor, one side of the driving motor is provided with a rotating shaft one, the other end of the rotating shaft one penetrates through the fixed frame and is fixedly connected with the rotating block between them, two groups of rotating blocks are provided with a winding roller between them, one side of the fixed frame is provided with a guide mechanism, the guide mechanism comprises a rotating shaft, the rotating shaft and the driving motor are connected through a belt transmission, one side of the rotating shaft penetrates through the fixed frame and is fixedly installed with a reciprocating screw, the upper side of the reciprocating screw is provided with a moving block, the upper side of the moving block is rotatably connected with a transmission roller, and the top side of the fixed frame is provided with a conveying shaft.
[0006] By adopting the technical scheme, when the film passes through the trimming, the remaining waste is generally in a strip shape, can be directly conveyed to the outside of the winding roller through the transmission shaft and the transmission roller, and the winding effect can be realized through the winding roller, so that the subsequent waste treatment is more convenient. In the winding process, in order to ensure the uniformity of winding, the outer part of the winding roller is uniformly wound with the waste roll through the reciprocating movement of the moving block on the outer part of the reciprocating screw. After the collection is completed, the waste roll is more convenient to handle. The waste after trimming can be quickly collected, and the size of the waste during the collection process will not be affected. After winding, it is more convenient and fast to handle, and the practicability is further improved.
[0007] As a preferred technical scheme of the present application, the rotating shaft located on one side of the inside of the fixed frame is provided with a rotating block, both sides of the winding roller are provided with a connecting block, the connecting block is inserted into the inside of the rotating block, one side of the rotating block is provided with a connecting bolt, the connecting bolt penetrates through the connecting piece and the connecting block, the bottom of the winding roller is provided with a supporting frame, the top of the supporting frame is provided with a clamping block, a rotating shaft is arranged between the clamping block and the supporting frame, one side of the clamping block is provided with a fixing bolt, and the fixing bolt is threadedly connected between the clamping block and the supporting frame.
[0008] By adopting the technical scheme, after the winding roller is wound, the bottom supporting frame can further effectively support the winding roller. After winding is completed, the clamping block can be opened to quickly separate the winding roller and the rotating block. After separation is completed, the winding roller can be quickly taken out from the inside of the fixed frame and quickly replaced, which is more convenient for waste treatment.
[0009] As a preferred technical scheme of the present application, the upper side of the fixed frame is provided with a control panel, and the control panel is electrically connected with the driving mechanism.
[0010] By adopting the technical scheme, the parameters of the device can be conveniently adjusted during use, which is more suitable for the speed requirement of the production line and improves the practicability of the device.
[0011] As a preferred technical scheme of the present application, the side close to the winding roller of the moving block is provided with an extension plate, and one end of the extension plate is provided with a guide shaft.
[0012] By adopting the technical scheme, the extension plate can be provided during use, so that the waste winding on the outer surface of the winding roller is more uniform, and the guide shaft can play a better guiding role to improve the winding effect.
[0013] As a preferred technical solution of the present application, the inside of the conveying shaft is provided with a speed sensor, which is electrically connected between the control panel.
[0014] By adopting the above technical solution, the speed sensor can detect the speed of the waste material in real time, improve the adaptation effect with the production line, and improve the practicality of the device.
[0015] As a preferred technical solution of the present application, the two sides of the reciprocating screw are provided with two groups of stabilizing rods, and the bottom of the moving block is slidably connected between the two groups of stabilizing rods.
[0016] By adopting the above technical solution, the stabilizing rods can be used to make the moving block more stable during repeated reciprocating motion, prevent deviation, and improve stability during use.
[0017] As a preferred technical solution of the present application, the bottom of the fixing frame is provided with universal wheels at four corners.
[0018] By adopting the above technical solution, the universal wheels can be used to make the transfer device more convenient to use, and further improve the practicality.
[0019] As a preferred technical solution of the present application, the bottom of the fixing frame is provided with a fixing plate around, the inside of the fixing plate is threadedly connected with a rotating rod, and the bottom of the rotating rod is provided with a stabilizing plate.
[0020] By adopting the above technical solution, the fixing plate can be used to make the stabilizing plate abut against the ground by rotating the rotating rod, so as to quickly fix the device and improve the stability of the device during placement.
[0021] The beneficial effects of the present application are:
[0022] 1. By arranging the fixing frame, after the film is cut, the remaining waste is generally in strip shape, which can be directly conveyed to the outside of the winding roller by the conveying shaft and the transmission roller, and the winding effect can be quickly realized by the winding roller, which is more convenient for subsequent waste treatment. In order to ensure the uniformity of winding, the moving block can be repeatedly moved on the outside of the reciprocating screw to uniformly wind the waste roll on the outside of the winding roller. After collection is completed, the waste roll is more convenient to handle. This arrangement can quickly collect the waste after cutting, and the size of the cutting waste does not affect the collection process. After winding, it is more convenient and fast to handle, which further improves the practicality.
[0023] 2. By setting up a take-up roller, after the take-up roller has finished winding, the bottom support frame can provide further effective support for the take-up roller. After winding is completed, the take-up roller and the rotating block can be quickly separated by opening the locking block. After separation, the take-up roller can be quickly taken out from the inside of the fixed frame and can be quickly replaced, making it more convenient to handle waste materials. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall front structure of this application;
[0025] Figure 2 This is a schematic diagram of the overall rear structure of this application;
[0026] Figure 3 This is a schematic diagram of the support frame structure of this application;
[0027] Figure 4 This is a schematic diagram of the bottom structure of this application.
[0028] In the diagram: 1. Fixed frame; 2. Drive mechanism; 201. Drive motor; 202. Rotating shaft 1; 203. Rotating block; 204. Connecting part; 3. Guide mechanism; 301. Rotating shaft; 302. Reciprocating screw; 303. Moving block; 304. Transmission roller; 305. Extension plate; 306. Guide shaft; 307. Stabilizing bar; 4. Transmission shaft; 401. Speed sensor; 5. Control panel; 6. Take-up roller; 601. Connecting block; 602. Connecting bolt; 7. Support frame; 701. Locking block; 702. Rotating shaft; 703. Fixing bolt; 8. Caster wheel; 9. Fixed plate; 901. Rotating rod; 902. Stabilizing plate. Detailed Implementation
[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0030] Reference Figures 1-4The utility model provides a film edge cutting waste collecting device of film processing equipment, including fixed frame 1, one side of fixed frame 1 is provided with drive mechanism 2, the inside of fixed frame 1 is provided with two groups of rotary block 203, drive mechanism 2 includes drive motor 201, one side of drive motor 201 is provided with rotary shaft no. 202, and the other end of rotary shaft no. 202 is fixedly connected between fixed frame 1 and rotary block 203 and is penetrated, and is provided with winding roller 6 between two groups of rotary block 203, one side of fixed frame 1 is provided with guide mechanism 3, and guide mechanism 3 includes rotary shaft 301, and rotary shaft 301 is connected through belt drive between drive motor 201, and one side of rotary shaft 301 is fixedly installed with reciprocating screw 302 and is penetrated in fixed frame 1, the upper portion of reciprocating screw 302 is provided with moving block 303, and moving block 303 is rotatably connected with transmission roller 304 above, and one side of the top of fixed frame 1 is provided with conveying shaft 4. One side above of fixed frame 1 is provided with control panel 5, and control panel 5 is electrically connected between drive mechanism 2.
[0031] By setting fixed frame 1, after the film is cut, the remaining waste is generally strip-shaped, which can be directly conveyed to the outside of winding roller 6 through the conveying shaft 4 and transmission roller 304, and the effect of rapid winding can be realized through the winding roller 6, which is more convenient for subsequent waste treatment. In the winding process, to ensure the uniformity of winding, the moving block 303 can be constantly reciprocated outside the reciprocating screw 302 to uniformly wind the waste roll outside the winding roller 6. After collection is completed, the waste roll is more convenient to handle. This setting can quickly collect the waste after cutting, and the size of the cutting waste does not affect the collection process. After winding, it is more convenient and fast to handle, further improving the practicality.
[0032] Refer to Figure 1The rotating shaft 202 is provided with a rotating block 203 on one side in the interior of the fixed frame 1, both sides of the winding roller 6 are provided with a connecting block 601, the connecting block 601 is inserted into the interior of the rotating block 203, one side of the rotating block 203 is provided with a connecting bolt 602, the connecting bolt 602 penetrates the connecting piece 204 and the connecting block 601, the bottom of the winding roller 6 is provided with a support frame 7, the top of the support frame 7 is provided with a clamping block 701, a rotating shaft 702 is arranged between the clamping block 701 and the support frame 7, one side of the clamping block 701 is provided with a fixing bolt 703, the fixing bolt 703 is screwed between the clamping block 701 and the support frame 7; one side of the moving block 303 close to the winding roller 6 is provided with an extension plate 305, one end of the extension plate 305 is provided with a guide shaft 306; both sides of the reciprocating screw rod 302 are provided with two groups of stabilizing rods 307, the bottom of the moving block 303 is slidably connected with the two groups of stabilizing rods 307; by arranging the winding roller 6, after winding on the winding roller 6, the bottom support frame 7 can be used to further effectively support the winding roller 6, after winding is completed, the clamping block 701 can be opened to quickly separate the winding roller 6 and the rotating block 203, after separation is completed, the winding roller 6 can be quickly taken out from the interior of the fixed frame 1 and quickly replaced, which is more convenient for waste treatment; by arranging the extension plate 305, the waste can be more uniformly wound on the outer surface of the winding roller 6 during use, the guide shaft 306 can play a better guiding role and improve the winding effect; by arranging the stabilizing rod 307, the moving block 303 can be more stable in repeated reciprocating motion by the stabilizing rod 307, which prevents deviation and improves stability during use.
[0033] Referring to Figure 1 The interior of the conveying shaft 4 is provided with a speed sensor 401, and the speed sensor 401 is electrically connected with the control panel 5; by arranging the speed sensor 401, the speed sensor 401 can detect the speed of the waste material in real time, improve the adaptation effect with the production line, and improve the practicality of the device; the bottom corners of the fixed frame 1 are all provided with universal wheels 8; by arranging the universal wheels 8, the device can be more convenient during transfer, further improving the practicality; the periphery of the lower part of the fixed frame 1 is all provided with a fixed plate 9, the interior of the fixed plate 9 is screw-connected with a rotating rod 901, and the bottom of the rotating rod 901 is provided with a stabilizing plate 902; by arranging the fixed plate 9, the stabilizing plate 902 can be abutted with the ground by rotating the rotating rod 901 during use, so as to quickly realize the fixing effect of the device and improve the stability of the device during placement.
[0034] Working principle: by setting the fixed frame 1, in use, after the film is cut, the remaining waste is generally in strip shape, which can be directly conveyed to the outside of the winding roller 6 through the transmission shaft 4 and the transmission roller 304, and the effect of rapid winding can be realized through the winding roller 6, which is more convenient for subsequent waste treatment. In the winding process, in order to ensure the uniformity of winding, the outer part of the winding roller 6 can be uniformly wound with the waste roll through the reciprocating movement of the moving block 303 outside the reciprocating screw 302. After the collection is completed, the waste roll is more convenient to handle. This setting can quickly collect the waste after cutting, and the size of the cutting waste will not affect the collection process. After winding, it is more convenient and fast to handle, further improving the practicality. By setting the winding roller 6, after the winding roller 6 is wound, the bottom support frame 7 can be used to realize the effect of further effective support of the winding roller 6. After winding is completed, the winding roller 6 and the rotating block 203 can be quickly separated by opening the clamping block 701. After the separation is completed, the winding roller 6 can be quickly taken out from the inside of the fixed frame 1 and can be quickly replaced, which is more convenient for waste treatment.
[0035] Among them, by setting the control panel 5, in use, the parameters of the device can be conveniently adjusted, which is more suitable for the speed requirement of the production line and improves the practicality of the device. By setting the extension plate 305, in use, the waste winding on the outer surface of the winding roller 6 can be more uniform, and the guide shaft 306 can play a better guiding role to improve the winding effect.
[0036] At the same time, by setting the speed sensor 401, the speed sensor 401 can detect the speed of the waste material in real time, improve the adaptation effect with the production line, and improve the practicality of the device;
[0037] In addition, by setting the stabilizing rod 307, in use, the moving block 303 can be more stable in repeated reciprocating motion through the stabilizing rod 307, preventing the phenomenon of deviation and improving the stability during use. By setting the universal wheel 8, in use, it can be more convenient when transferring the device, further improving the practicality. By setting the fixed plate 9, in use, the stabilizing plate 902 can be quickly fixed to the device by rotating the rotating rod 901 to abut against the ground, thereby improving the stability of the device when placed.
[0038] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application. Although the present application is described in detail with reference to the foregoing embodiments, modifications to the foregoing embodiments or equivalent replacements to some technical features thereof can be made by those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A film trimming and waste collecting device of a film processing apparatus comprising a fixed frame (1), characterized in that, One side of the fixed frame (1) is provided with a drive mechanism (2), the inside of the fixed frame (1) is provided with two groups of rotating blocks (203), the drive mechanism (2) includes a drive motor (201), one side of the drive motor (201) is provided with a rotating shaft (202), the other end of the rotating shaft (202) penetrates through the fixed frame (1) and is fixedly connected with the rotating block (203), two groups of the rotating block (203) are provided with a winding roller (6), one side of the fixed frame (1) is provided with a guide mechanism (3), the guide mechanism (3) includes a rotating shaft (301), the rotating shaft (301) and the drive motor (201) are connected through a belt transmission, one side of the rotating shaft (301) penetrates through the fixed frame (1) and is fixedly installed with a reciprocating screw (302), the upper side of the reciprocating screw (302) is provided with a moving block (303), the moving block (303) is rotatably connected with a transmission roller (304), and the top side of the fixed frame (1) is provided with a conveying shaft (4).
2. The film edge trim and scrap collection apparatus of a film processing machine according to claim 1, wherein, The rotating shaft (202) is located on one side of the inside of the fixed frame (1) and is provided with a rotating block (203), both sides of the winding roller (6) are provided with a connecting block (601), the connecting block (601) is inserted into the inside of the rotating block (203), one side of the rotating block (203) is provided with a connecting bolt (602), the connecting bolt (602) penetrates through a connecting piece (204) and the connecting block (601), the bottom of the winding roller (6) is provided with a support frame (7), the top of the support frame (7) is provided with a clamping block (701), a rotating shaft (702) is arranged between the clamping block (701) and the support frame (7), one side of the clamping block (701) is provided with a fixing bolt (703), and the fixing bolt (703) is threadedly connected between the clamping block (701) and the support frame (7).
3. The film trimming and scrap collection apparatus of claim 1 wherein, The upper side of the fixed frame (1) is provided with a control panel (5), and the control panel (5) is electrically connected with the drive mechanism (2).
4. The film trimming and scrap collection apparatus of claim 1 wherein, One side of the moving block (303) close to the winding roller (6) is provided with an extension plate (305), and one end of the extension plate (305) is installed with a guide shaft (306).
5. The film trimming and scrap collection apparatus of claim 3 wherein, The inside of the conveying shaft (4) is provided with a speed sensor (401), and the speed sensor (401) is electrically connected with the control panel (5).
6. The film trimming and scrap collection apparatus of claim 1 wherein, Both sides of the reciprocating screw (302) are provided with two groups of stabilizing rods (307), and the bottom of the moving block (303) is slidably connected with the two groups of stabilizing rods (307).
7. The film trimming and scrap collection apparatus of claim 1 wherein, The bottom of the fixed frame (1) is provided with universal wheels (8) at four corners.
8. The film trimming and scrap collection apparatus of claim 1 wherein, The bottom of the fixed frame (1) is provided with a fixed plate (9) around, the inside of the fixed plate (9) is threadedly connected with a rotating rod (901), and the bottom of the rotating rod (901) is provided with a stabilizing plate (902).