Glaze surface coating equipment for ceramic tile production
The design of the glaze coating equipment solves the problem of inconvenience in traditional tile glaze coating, improves the uniformity and efficiency of glaze coating, and enhances the gloss, brightness and flatness of the tiles.
Patent Information
- Application Number
- CN202422818291.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional ceramic tile glazing process is inconvenient, inefficient, and results in uneven glaze thickness and poor flatness.
The equipment used includes a glaze coating disc, a rotating disc, a sprayer, and a liquid injection system. Through the combination of rotation and spraying, the glaze material is evenly coated. Combined with pneumatic and electric mechanisms, the uniform coating of the ceramic tile glaze is ensured.
It improves the uniformity and efficiency of glaze coating, ensures uniform glaze layer thickness, and enhances the gloss and flatness of the tiles.
Smart Images

Figure CN223685700U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ceramic tile production technology field, concretely to a ceramic tile production glaze coating equipment. BACKGROUND
[0002] Ceramic tile is a kind of acid and alkali resistant porcelain or stone building or decorative material formed by refractory metal oxide and semi-metal oxide through grinding, mixing, pressing, glazing and sintering process, and its raw materials are mainly clay and quartz sand, which are mixed and compressed after high temperature, and have high hardness;
[0003] After searching, a kind of building ceramic tile glaze spraying device of application No.
[0004] The utility model relates to a glaze spraying device, especially to a kind of building ceramic tile glaze spraying device.The utility model provides a kind of building ceramic tile glaze spraying device that can stir glaze to prevent glaze from appearing solidification and caking phenomenon.A kind of building ceramic tile glaze spraying device, including first support frame, loading box, second support frame, water pump, support ring, feed pipe, discharge pipe and spray head etc., first support frame is symmetrically arranged at the bottom of loading box, second support frame is arranged at the top of loading box, water pump is connected on second support frame, support ring is arranged in the middle of rear side wall of loading box, feed pipe is connected between the rear side of water pump and the inside of loading box, feed pipe passes through support ring, and feed pipe is connected with support ring, discharge pipe is arranged in the front side of water pump, and spray head capable of glazing is connected in the front side of discharge pipe.The utility model can stir glaze by stirring rod, prevent glaze from solidifying and affect glazing.
[0005] Traditional ceramic tile needs to smear high-temperature hot-melt glaze on the surface of ceramic tile to form a glossy and bright glaze surface, but this glaze itself is not convenient to produce and coat at high temperature, the coating production efficiency is poor, and it is easy to cause uneven thickness of specific glaze coating layer, in addition, the flatness is poor in the traditional ceramic glaze production and coating stage. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a kind of ceramic tile production glaze coating equipment to solve the problems of traditional ceramic tile, which needs to smear high-temperature hot-melt glaze on the surface of ceramic tile to form a glossy and bright glaze surface, but this glaze itself is not convenient to produce and coat at high temperature, the coating production efficiency is poor, and it is easy to cause uneven thickness of specific glaze coating layer, in addition, the flatness is poor in the traditional ceramic glaze production and coating stage.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: A kind of glazed tile production glaze coating equipment, including ceramic coating mechanism, the ceramic coating mechanism includes glaze coating disc, the bottom of the glaze coating disc is equipped with rotary disc, the top end middle part of the rotary disc is equipped with fastening screw, the surface of fastening screw is equipped with dispatch sleeve, the surface of the dispatch sleeve is equipped with transmission sleeve, the surface of the transmission sleeve is uniformly equipped with sprayer, the middle part of the sprayer is equipped with driving motor, the end middle part of the driving motor is communicated with rotary opening, the end of the rotary opening is communicated with spray head, and the spray head is arranged around the surface of glaze coating disc.
[0008] As a preferred scheme of the utility model: the rotary disc is arranged at the bottom of the glaze coating disc, the surface of the glaze coating disc is equipped with cleaning brush, and the top end middle part of the glaze coating disc is equipped with transmission roller shaft.
[0009] As a preferred scheme of the utility model: the top end of the transmission roller shaft is equipped with upper top plate, the top end of the upper top plate is equipped with limiting screw, the top end of the limiting screw is equipped with upper injection base, the top end of the upper injection base is equipped with rotary base, the top end middle part of the rotary base is equipped with injection sleeve, the top end of the injection sleeve is communicated with upper top cover, and the top end of the upper top cover is communicated with injection hose.
[0010] As a preferred scheme of the utility model: the side of the injection hose is equipped with glaze extraction mechanism.
[0011] The glaze extraction mechanism includes pipe head communicated at the end of the injection hose, the bottom of the pipe head is communicated with glaze storage tank, both ends of the glaze storage tank are equipped with cladding steel ring, the bottom of the cladding steel ring is supported by lifting support, and the side of the lifting support is equipped with supporting mechanism.
[0012] As a preferred scheme of the utility model: the supporting mechanism includes processing support installed on the side wall of the lifting support, the top surface of the processing support is provided with concave track, the top end of the concave track is provided with sliding support plate, the top end middle part of the sliding support plate is equipped with electric cylinder, and the top end of the electric cylinder is provided with connecting telescopic rod.
[0013] As a preferred scheme of the utility model: the end of the upper top plate is equipped with push support rod, one end of the push support rod is equipped with pull rod, the end of the pull rod is equipped with holding handle, the side of the glaze storage tank is equipped with double-face pump, the discharge end of the double-face pump is equipped with assembly valve, and the end side wall of the assembly valve is communicated with arc-shaped conduit.
[0014] As a preferred scheme of the utility model: the middle part of the processing support is equipped with binding mechanism.
[0015] The binding mechanism comprises a tile placing plate installed in the middle of the machining support, link rods are installed at the four corners of the plate surface of the tile placing plate, the end of the link rod is connected with the inner side wall of the corresponding machining support, and elastic binding buckles are installed at the four corners of the surface of the tile placing plate.
[0016] As a preferred scheme of the utility model, a pneumatic telescopic cylinder is installed at the bottom of the tile placing plate, a connecting rod is installed at the telescopic end of the pneumatic telescopic cylinder, a sliding sleeve is sleeved at the top end of the rod body of the connecting rod, and a horizontal rod is installed at the top end of the sliding sleeve.
[0017] As a preferred scheme of the utility model, a glaze supplementing mechanism is installed at the other side of the machining support.
[0018] The glaze supplementing mechanism comprises a linear rail installed at the top side of the machining support, a linear slide block is installed at the top end of the linear rail, a push rod is installed at the top end of the linear slide block, a glaze spraying pipe is arranged at the rod body end of the push rod, and a plurality of glaze spraying heads are sequentially connected to the pipe of the glaze spraying pipe.
[0019] The arc-shaped pipe is communicated with one end of the glaze spraying pipe.
[0020] Compared with the prior art, the utility model has the advantages that:
[0021] 1) The glaze coating disc and the rotating disc are adopted to drive the sprayer to rotate synchronously, so that the glaze of the ceramic tile can be evenly coated on the surface of the ceramic tile, the uniformity in the coating process is improved, the sprayer is adopted to complete the uniform spraying of the glaze material, the upper cover, the liquid injection hose and the push rod are combined, the position of the ceramic coating mechanism is controlled by manually holding the holding handle, the manual operation of the glaze produced by the ceramic tile is replaced, the uniform coating of the glaze of the ceramic tile is achieved, and the coating effect is improved.
[0022] 2) The glaze storage tank and the double-face pump are adopted to complete the extraction of the high-temperature glaze material, the double-face pump is combined to complete the functions of gas injection and material extraction, the pneumatic telescopic cylinder and the sliding sleeve are combined to achieve the uniform coating of the ceramic glaze, the glaze of the ceramic tile is manufactured, and the coated glaze is more uniform. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a front view structural schematic view of the utility model;
[0024] Figure 2 It is a back view structural schematic view of the utility model;
[0025] Figure 3 It is one of the structural schematic views of the ceramic coating mechanism of the utility model;
[0026] Figure 4The binding mechanism structure schematic view of the utility model;
[0027] Figure 5 The support mechanism structure schematic view of the utility model;
[0028] Figure 6 The ceramic coating mechanism structure schematic view two of the utility model;
[0029] Figure 7 The liquid injection hose structure schematic view of the utility model;
[0030] Figure 8 The glaze supplementing mechanism structure schematic view of the utility model.
[0031] In the drawing: 1, ceramic coating mechanism; 11, glaze coating disc; 12, rotating disc; 13, fastening screw; 14, dispatching sleeve; 15, transmission sleeve; 16, sprayer; 17, driving motor; 171, cleaning brush; 18, rotating hole;
[0032] 19, spray head; 191, transmission roller shaft; 192, upper top plate; 193, limiting screw; 194, upper material injection base; 195, rotating base; 196, liquid injection sleeve; 197, upper top cover; 198, liquid injection hose; 1931, pushing support rod; 1933, pulling rod; 1934, holding handle;
[0033] 2, glaze extracting mechanism; 21, glaze storage tank; 211, double-face pump; 212, arc-shaped conduit; 213, assembly valve; 22, connecting head; 23, cladding steel ring; 24, lifting support;
[0034] 3, support mechanism; 31, processing support; 32, concave track; 33, sliding support plate; 34, electric pressure cylinder; 35, connecting telescopic rod;
[0035] 4, binding mechanism; 41, ceramic tile placing plate; 42, connecting rod; 43, elastic binding buckle; 44, pneumatic telescopic cylinder; 45, connecting rod; 46, sliding sleeve; 47, cross rod;
[0036] 5, glaze supplementing mechanism; 51, linear track; 52, linear slide; 53, pushing rod; 54, glaze spraying conduit; 55, glaze spraying head. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0038] Please refer to Figure 1 - Figure 8 The utility model provides a technical scheme: a ceramic tile production glaze coating equipment, including ceramic coating mechanism 1, ceramic coating mechanism 1 includes glaze coating disc 11, the bottom of glaze coating disc 11 is equipped with rotary disc 12, the top end middle part of rotary disc 12 is equipped with fastening screw 13, the surface of fastening screw 13 is equipped with dispatch sleeve 14, the surface of dispatch sleeve 14 is equipped with transmission sleeve 15, transmission sleeve 15 surface is uniformly equipped with sprayer 16, the middle part of sprayer 16 is installed with drive motor 17, the end head middle part of drive motor 17 is communicated with rotary opening 18, the end head of rotary opening 18 is communicated with spray head 19, and spray head 19 is arranged on the surface of glaze coating disc 11.
[0039] In this embodiment: rotary disc 12 is arranged in glaze coating disc 11, and glaze coating disc 11 is equipped with cleaning brush 171, and the top end middle part of glaze coating disc 11 is installed with transmission roller shaft 191.
[0040] The glaze coating disc 11 and transmission roller shaft 191 are used, and the rotation of glaze coating disc 11 is controlled under the driving action of transmission roller shaft 191, and glaze coating is completed on ceramic tiles.
[0041] In this embodiment: the top end of transmission roller shaft 191 is installed with upper top plate 192, the top end of upper top plate 192 is installed with limiting screw 193, the top end of limiting screw 193 is installed with upper material injection base 194, the top end of upper material injection base 194 is installed with rotary base 195, the top end middle part of rotary base 195 is installed with liquid injection sleeve 196, the top end of liquid injection sleeve 196 is communicated with upper top cover 197, and the top end of upper top cover 197 is communicated with liquid injection hose 198.
[0042] The upper top cover 197 and liquid injection hose 198 are used, and liquid is completed from the position of upper top cover 197 after feeding from liquid injection hose 198.
[0043] In this embodiment: the side of liquid injection hose 198 is installed with glaze extraction mechanism 2;
[0044] Glaze extraction mechanism 2 includes the pipe head 22 that is communicated at the end of liquid injection hose 198, the bottom of pipe head 22 is communicated with glaze storage tank 21, both ends of glaze storage tank 21 are installed with cladding steel ring 23, the bottom of cladding steel ring 23 is supported with lifting support 24, and the side of lifting support 24 is installed with supporting mechanism 3.
[0045] The glaze storage tank 21 and cladding steel ring 23 are used, and the storage tank is fastened and supported by cladding steel ring 23.
[0046] In the embodiment: the supporting mechanism 3 comprises a processing support 31 installed on the side wall of the lifting support 24, the top surface of the processing support 31 is provided with a concave track 32, the top end of the concave track 32 is provided with a sliding support plate 33, the middle part of the top end of the sliding support plate 33 is installed with an electric pressure cylinder 34, and the top end of the electric pressure cylinder 34 is provided with a connecting telescopic rod 35.
[0047] The concave track 32 and the electric pressure cylinder 34 are adopted, and the electric pressure cylinder 34 moves the telescopic end after being electrified, so that the ceramic tile moves along the concave track 32.
[0048] In the embodiment: the end of the upper top plate 192 is provided with a pulling support rod 1931, one end of the pulling support rod 1931 is installed with a pulling rod 1933, the end of the pulling rod 1933 is installed with a handle 1934, the side of the glaze storage tank 21 is installed with a double-sided pump 211, the side discharge end of the double-sided pump 211 is installed with an assembly valve 213, and the end side wall of the assembly valve 213 is communicated with an arc-shaped conduit 212.
[0049] The double-sided pump 211 and the valve body of the assembly valve 213 are adopted to achieve the transfer of the glaze surface.
[0050] In the embodiment: the processing support 31 is installed with a binding mechanism 4 in the middle part;
[0051] The binding mechanism 4 comprises a ceramic tile placing plate 41 installed in the middle part of the processing support 31, the plate surface of the ceramic tile placing plate 41 is installed with a connecting rod 42 at the four corner positions, the end of the connecting rod 42 is connected with the inner side wall of the corresponding processing support 31 in a clamping mode, and the surface of the ceramic tile placing plate 41 is installed with an elastic binding buckle 43 at the four corner positions.
[0052] The elastic binding buckle 43 is adopted to clamp when the ceramic tile placing plate 41 is transferred to the position of the processing support 31.
[0053] In the embodiment: the bottom of the ceramic tile placing plate 41 is installed with a pneumatic telescopic cylinder 44, the telescopic end of the pneumatic telescopic cylinder 44 is installed with a connecting rod 45, the rod body top end of the connecting rod 45 is sleeved with a sliding sleeve 46, and the top end of the sliding sleeve 46 is installed with a cross rod 47.
[0054] The sliding sleeve 46, the cross rod 47 and the pneumatic telescopic cylinder 44 are adopted, and the pneumatic telescopic cylinder 44 controls the sliding sleeve 46 to move along the cross rod 4.
[0055] In the embodiment: the other side of the processing support 31 is installed with a glaze supplementing mechanism 5;
[0056] The enamel supplementing mechanism 5 comprises a linear track 51 installed on the top edge of the processing support 31, a linear slider 52 installed on the top end of the linear track 51, a pushing rod 53 installed on the top end of the linear slider 52, and a spray conduit 54 provided on the rod end of the pushing rod 53. The pipe of the spray conduit 54 is connected with a plurality of spray heads 55 in sequence.
[0057] The arc-shaped conduit 212 is arranged in communication with one end of the spray conduit 54.
[0058] The spray conduit 54 and the arc-shaped conduit 212 are adopted, and the enamel material is transferred from the spray conduit 54 to the arc-shaped conduit 212.
[0059] In use, the steps are as follows:
[0060] Firstly, the cut ceramic tile is placed in the middle of the ceramic tile placing plate 41. The pneumatic telescopic cylinder 44 is extended and retracted to control the synchronous displacement of the connecting rod 45, the height change of the cross rod 47, and the rotation of the elastic binding buckle 43 to prevent the ceramic tile from moving. Then the connecting rod 45 is lifted and swung to complete the rotation of the ceramic tile to change the moving direction, and the ceramic tile to be coated is pushed to the specified position.
[0061] Secondly, the ceramic tile is coated with enamel.
[0062] Then, the coating raw material stored in the enamel storage tank 21 is subjected to the gas injection of the double-sided pump 211 to the enamel storage tank 21, and the pressure difference between the inside and outside of the enamel storage tank 21. At this time, the enamel material is transferred from the pipe joint 22 to the liquid injection hose 198, and finally to the upper cover 197 to realize the alignment around the surface of the enamel coating disc 11 to prepare for the subsequent enamel coating. The enamel coating disc 11 is rotated, and the plurality of cleaning brushes 171 are also rotated to spread the enamel material, and the raw material is uniformly coated by the sprayer 16.
[0063] At this time, the operator only needs to hold the surface of the actuating support rod 1931 and the holding handle 1934 to realize the coating, and the height is lowered by the electric cylinder 34 to move the coating device along the sliding support plate 33 and the concave track 32.
[0064] Thirdly, the coating stage realizes the replenishment of the material.
[0065] At this time, the operator moves the linear slider 52 and the pushing rod 53 to change the front and back movement of the spray head 55, and reversely controls the double-sided pump 211 to uniformly distribute the enamel material on the surface of the ceramic tile from the arc-shaped conduit 212. The position of the coated ceramic tile is transferred by the rotation of the cross rod 47 to realize the unloading.
[0066] The content not described in detail in the specification belongs to the prior art known to those skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A tile production glazing coating apparatus comprising a ceramic coating mechanism (1), characterized in that, The ceramic coating mechanism (1) comprises a glaze coating disc (11), the bottom of the glaze coating disc (11) is provided with a rotating disc (12), the top middle part of the rotating disc (12) is provided with a fastening screw (13), the surface of the fastening screw (13) is provided with a scheduling sleeve (14), the surface of the scheduling sleeve (14) is provided with a transmission sleeve (15), the surface of the transmission sleeve (15) is uniformly provided with a sprayer (16), the middle part of the sprayer (16) is provided with a driving motor (17), the middle part of the end of the driving motor (17) is communicated with a rotating opening (18), the end of the rotating opening (18) is communicated with a spraying head (19), and the spraying head (19) is arranged on the surface of the glaze coating disc (11).
2. A tile production glaze coating apparatus as claimed in claim 1, characterized in that: The rotating disc (12) is arranged at the bottom of the glaze coating disc (11), the surface of the glaze coating disc (11) is provided with a cleaning brush (171), and the top middle part of the glaze coating disc (11) is provided with a transmission roller shaft (191).
3. A tile production glaze coating apparatus as claimed in claim 2, characterized in that: The top end of the transmission roller shaft (191) is provided with an upper top plate (192), the top end of the upper top plate (192) is provided with a limiting screw (193), the top end of the limiting screw (193) is provided with an upper material injection base (194), the top end of the upper material injection base (194) is provided with a rotating base (195), the top middle part of the rotating base (195) is provided with a liquid injection sleeve (196), the top end of the liquid injection sleeve (196) is communicated with an upper top cover (197), and the top end of the upper top cover (197) is communicated with a liquid injection hose (198).
4. A tile production glaze application apparatus as claimed in claim 3, characterized in that: The edge side of the liquid injection hose (198) is provided with a glaze extraction mechanism (2); The glaze extraction mechanism (2) comprises a pipe head (22) communicated with the end of the liquid injection hose (198), the bottom of the pipe head (22) is communicated with a glaze storage tank (21), both ends of the glaze storage tank (21) are provided with a covered steel ring (23), the bottom of the covered steel ring (23) is supported by a lifting support (24), and the edge side of the lifting support (24) is provided with a supporting mechanism (3).
5. A tile production glaze coating apparatus as claimed in claim 4, characterized in that: The supporting mechanism (3) comprises a machining support (31) arranged on the side wall of the lifting support (24), a concave track (32) is formed in the top surface of the machining support (31), a sliding support plate (33) is arranged at the top end of the concave track (32), an electric pressure cylinder (34) is arranged at the top middle part of the sliding support plate (33), and a connecting telescopic rod (35) is arranged at the top end of the electric pressure cylinder (34).
6. A tile production glaze coating apparatus as claimed in claim 4, characterized in that: The end of the upper top plate (192) is provided with a pushing support rod (1931), one end of the pushing support rod (1931) is provided with a pulling rod (1933), the end of the pulling rod (1933) is provided with a holding handle (1934), the edge side of the glaze storage tank (21) is provided with a double-sided pump (211), the discharge end of the double-sided pump (211) is provided with an assembly valve (213), and the end of the assembly valve (213) is communicated with an arc-shaped guide pipe (212).
7. A tile production glaze coating apparatus as claimed in claim 5, characterized in that: The machining support (31) is provided with a binding mechanism (4). The binding mechanism (4) comprises a tile placing plate (41) installed in the middle of the processing support (31), four connecting rods (42) are installed at the four corners of the plate surface of the tile placing plate (41), the end of the connecting rod (42) is connected with the inner side wall of the corresponding processing support (31), and elastic binding buckles (43) are installed at the four corners of the surface of the tile placing plate (41).
8. A tile production glaze coating apparatus as claimed in claim 7, characterized in that: A pneumatic telescopic cylinder (44) is installed at the bottom of the tile placing plate (41), a connecting rod (45) is installed at the telescopic end of the pneumatic telescopic cylinder (44), a sliding sleeve (46) is sleeved at the top end of the rod body of the connecting rod (45), and a cross rod (47) is installed at the top end of the sliding sleeve (46).
9. A tile production glaze coating apparatus as claimed in claim 7, characterized in that: The other side of the processing support (31) is provided with a glaze supplementing mechanism (5); The glaze supplementing mechanism (5) comprises a linear rail (51) installed at the top side of the processing support (31), a linear sliding block (52) is installed at the top end of the linear rail (51), a push rod (53) is installed at the top end of the linear sliding block (52), a glaze spraying pipe (54) is arranged at the rod body end of the push rod (53), and the pipe is sequentially communicated with a plurality of glaze spraying heads (55).
10. A tile production glaze coating apparatus as claimed in claim 6, characterized in that: The arc-shaped pipe (212) is communicated with one end of the glaze spraying pipe (54).
Citation Information
Patent Citations
Building ceramic tile glaze pouring device
CN218195897U