Novel ultrasonic welding equipment
By designing a sliding welding mechanism and a material clamping mechanism, the problem of adapting existing ultrasonic welding machines to materials of different specifications has been solved, achieving the effects of rapid adaptation and reduced equipment costs.
Patent Information
- Application Number
- CN202520043682.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The application range of existing ultrasonic welding machines is relatively narrow. Different specifications and models of welding machines need to be prepared for materials of different sizes, which increases the equipment cost.
A novel ultrasonic welding device was designed, employing a sliding welding mechanism and a material clamping mechanism. The sliding welding mechanism includes a slider and an ultrasonic welding mechanism. The material clamping mechanism controls the movement of the clamping plate by a bidirectional screw driven by a servo motor, adapting to materials of different sizes and specifications, and providing cushioning through a rubber mounting pad to prevent damage.
It enables rapid adaptation and fixing of materials of different sizes and specifications, reduces equipment costs, improves operating efficiency, and avoids damage to the material surface.
Smart Images
Figure CN223686028U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding equipment field especially relates to a novel ultrasonic welding equipment. BACKGROUND
[0002] The ultrasonic welding machine is a kind of equipment for plastic welding, does not need to increase any adhesive, filler, solvent etc., and does not need a large number of people, has the advantages of strong welding capacity, simple operation.
[0003] And the prior art's ultrasonic welding machine application range is relatively narrow, and different specifications and sizes of material welding need to prepare extra different specifications and models of welding machine, greatly increase equipment cost.
[0004] Therefore, it is necessary to provide a new novel ultrasonic welding equipment to solve the above technical problems. UTILITY MODEL CONTENT
[0005] To solve the above technical problems, the utility model provides a novel ultrasonic welding equipment convenient for hanging clothes and saving time and labor in operation.
[0006] The novel ultrasonic welding equipment provided by the utility model includes: a base, a plurality of supporting legs are fixedly installed at the bottom of the base, two pairs of symmetrical supporting plates are fixedly installed at the four corner edges of the surface of the base, symmetrical first mounting seats are fixedly installed between the symmetrical supporting plates, first sliding grooves are formed through the symmetrical first mounting seats, sliding type welding mechanisms are slidably arranged between the symmetrical first sliding grooves, a welding die holder is fixedly installed on the surface of the base, and a material clamping mechanism is fixedly arranged on the welding die holder.
[0007] Preferably, the sliding type welding mechanism includes symmetrical first sliding blocks, the symmetrical first sliding blocks are slidably installed in the symmetrical first sliding grooves, a second mounting seat is fixedly installed between the symmetrical first sliding blocks, a second sliding groove is formed through the top of the second mounting seat, and an ultrasonic welding mechanism is slidably arranged in the second sliding groove.
[0008] Preferably, the ultrasonic welding mechanism includes a second sliding block, a gas cylinder is fixedly installed on the top of the second sliding block, a mounting bracket is fixedly installed on one end of the piston rod of the gas cylinder and penetrates through the second sliding block, a transducer is fixedly installed in the mounting bracket, an ultrasonic generator is fixedly installed on one side wall of the mounting bracket, a welding head is fixedly installed at the bottom of the mounting bracket, and the welding head, the ultrasonic generator and the transducer are electrically connected.
[0009] Preferably, the material clamping mechanism comprises symmetrical third mounting seats, third sliding grooves are formed in the side walls of the third mounting seats, a motor is fixedly installed on one side of the third sliding groove groove wall, a double-way screw rod is fixedly connected to the motor output shaft, one end of the double-way screw rod is rotatably connected to the other side of the third sliding groove groove wall, symmetrical clamping plates are slidably installed between the symmetrical third sliding grooves, one end of the symmetrical double-way screw rods penetrates through the symmetrical clamping plates and the symmetrical clamping plates are screwedly installed in the symmetrical double-way screw rods, and mounting pads are fixedly installed on one side of the symmetrical clamping plate side walls.
[0010] Preferably, the mounting pad is made of rubber.
[0011] Preferably, a plurality of surrounding plates are fixedly installed between two pairs of mutually symmetrical supporting plates, a plurality of ventilation cavities are formed in the surrounding plates, and a plurality of ventilation holes are formed in the surrounding plate side walls and communicate with the ventilation cavities.
[0012] Preferably, box bodies are fixedly installed on the other side walls of the surrounding plates, an opening is formed in one side of the box body, a plurality of first ventilation grooves are formed in the other side of the box body, a plurality of second ventilation grooves are formed in the other side walls of the surrounding plates and communicate with the ventilation cavities and the plurality of first ventilation grooves, a plurality of fans are fixedly installed on the box body bottom inner wall, and filter screen plates are fixedly installed on one side of the plurality of fans.
[0013] Compared with the related art, the novel ultrasonic welding equipment has the following beneficial effects:
[0014] The two motors are started to drive the two double-way screw rods to rotate counterclockwise and clockwise, so that the symmetrical clamping plates on the two sides can move towards each other or repel each other, thereby quickly adapting and fixing the materials to be welded of different sizes, and the mounting pads can provide buffering to avoid damage to the surface of the material during clamping. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A structure schematic view of a preferred embodiment of the novel ultrasonic welding equipment is shown in the figure.
[0016] Figure 2 A structure schematic view of a preferred embodiment of the novel ultrasonic welding equipment is shown in the figure. Figure 1 A structure schematic view of a preferred embodiment of the novel ultrasonic welding equipment is shown in the figure.
[0017] Labels in the diagram: 1. Base; 2. Support leg; 3. Support plate; 4. First mounting seat; 5. First slide groove; 6. First slider; 7. Second mounting seat; 8. Second slide groove; 9. Second slider; 10. Cylinder; 11. Mounting frame; 12. Transducer; 13. Ultrasonic generator; 14. Welding head; 15. Welding mold base; 16. Third mounting seat; 17. Third slide groove; 18. Motor; 19. Bidirectional screw; 20. Enclosure plate; 21. Ventilation hole; 22. Box body; 23. Fan; 24. Filter plate; 25. First ventilation slot; 26. Second ventilation slot; 27. Clamping plate; 28. Mounting pad. Detailed Implementation
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Please refer to the following: Figures 1 to 2 ,in, Figure 1 A schematic diagram of a preferred embodiment of the novel ultrasonic welding equipment provided by this utility model; Figure 2 for Figure 1 The diagram shown is a partial structural breakdown.
[0020] In the specific implementation process, such as Figure 1 As shown, a base 1 has several support legs 2 fixedly installed at its bottom. Two pairs of symmetrical support plates 3 are fixedly installed at the four corners of the base 1 surface. Symmetrical first mounting seats 4 are fixedly installed between the symmetrical support plates 3. A first sliding groove 5 is opened through the symmetrical first mounting seats 4. A sliding welding mechanism is slidably arranged between the symmetrical first sliding grooves 5. A welding mold base 15 is fixedly installed on the surface of the base 1. A material clamping mechanism is fixedly installed on the welding mold base 15.
[0021] It should be noted that: the sliding welding mechanism can slide along the first sliding grooves 5 on both sides to adjust the welding position; the welding mold base 15 is used to place materials; and the material clamping mechanism can clamp the materials.
[0022] refer to Figure 1 As shown, the sliding welding mechanism includes symmetrical first sliders 6, which are slidably installed in symmetrical first grooves 5. A second mounting base 7 is fixedly installed between the symmetrical first sliders 6. A second groove 8 is opened through the top of the second mounting base 7. An ultrasonic welding mechanism is slidably arranged in the second groove 8. The ultrasonic welding mechanism includes a second slider 9. A cylinder 10 is fixedly installed on the top of the second slider 9. One end of the piston rod of the cylinder 10 passes through the second slider 9 and is fixedly installed on a mounting frame 11. A transducer 12 is fixedly installed in the mounting frame 11. An ultrasonic generator 13 is fixedly installed on one side wall of the mounting frame 11. A welding head 14 is fixedly installed at the bottom of the mounting frame 11. The welding head 14, the ultrasonic generator 13, and the transducer 12 are electrically connected.
[0023] It should be noted that: the second slider 9 can be set to horizontally slide left and right in the second sliding groove 8, so that the welding head 14 can be controlled to weld the material located at any position on the welding mold base 15, and the cylinder 10 can drive the welding head 14 to contact the material downward for welding after being started. The ultrasonic generator 13 can be set to generate ultrasonic waves, which are converted into welding sources for the welding head 14 through the transducer 12 after being started.
[0024] Reference Figure 1 As shown, the material clamping mechanism includes symmetrical third mounting seats 16, the third mounting seats 16 are provided with third sliding grooves 17 on the side walls, a motor 18 is fixedly installed on the groove wall of one side of the third sliding groove 17, a bidirectional screw rod 19 is fixedly connected to the output shaft of the motor 18, one end of the bidirectional screw rod 19 is rotatably connected to the groove wall of the other side of the third sliding groove 17, symmetrical clamping plates 27 are slidably installed between the symmetrical third sliding grooves 17, one end of the symmetrical bidirectional screw rods 19 penetrates the symmetrical clamping plates 27 and the symmetrical clamping plates 27 are threadedly installed in the symmetrical bidirectional screw rods 19, and mounting pads 28 are fixedly installed on one side wall of the symmetrical clamping plates 27. The mounting pads 28 are made of rubber material.
[0025] It should be noted that: the motor 18 is preferably a servo motor, and the two motors 18 are set to drive the bidirectional screw rods 19 to rotate counterclockwise or clockwise after being started, so that the two clamping plates 27 are controlled to move towards each other or repel each other, thereby adapting to materials of different specifications and sizes. The rubber material has good friction performance and soft texture, which can enhance the friction force of the contact surface between the clamping plate 27 and the material and avoid damaging the material.
[0026] Reference Figure 1 and Figure 2 Figure 2 As shown, a plurality of surrounding plates 20 are fixedly installed between two pairs of mutually symmetrical support plates 3, a plurality of ventilation cavities are formed in the plurality of surrounding plates 20, a plurality of ventilation holes 21 are formed in the side walls of the plurality of surrounding plates 20 and communicate with the ventilation cavities, a box body 22 is fixedly installed on the other side wall of the plurality of surrounding plates 20, an opening is formed on one side of the box body 22, a plurality of first ventilation grooves 25 are formed through the other side wall of the box body 22, a plurality of second ventilation grooves 26 are formed in the other side wall of the plurality of surrounding plates 20 and communicate with the ventilation cavities and the plurality of first ventilation grooves 25, a plurality of fans 23 are fixedly installed on the inner wall of the bottom of the box body 22, and a filter screen plate 24 is fixedly installed on one side of the plurality of fans 23.
[0027] It should be noted that: the plurality of fans 23 are set to generate air flow, which is filtered through the filter screen plate 24 and then blown into the ventilation cavity and finally sprayed out from the plurality of ventilation holes 21, so that the temperature of the welding head 14 can be reduced and the welding cooling of the mold can be accelerated.
[0028] The working principle of the novel ultrasonic welding equipment is as follows:
[0029] Firstly, the material to be welded is placed on the surface of the welding mold base 15, then the two side motors 18 are started to drive the rotation of the bidirectional screw 19, the rotating bidirectional screw 19 controls the two clamping plates 27 to move towards each other and clamp and fix the material, after fixing, the first sliding block 6 and the second sliding block 9 can be slid to adjust the specific position of the welding head 14 above the material, after adjustment, the air cylinder 10 is started to drive the welding head 14 to move downwards to the area of the material to be welded, then the ultrasonic generator 13 and the transducer 12 are started, so that the ultrasonic wave is converted into the power source of welding, so that the material can be welded, during the welding process, the fans 23 can be started, the airflow generated by the fans 23 is filtered by the filter screen plate 24 to remove dust and impurities, then enters the ventilation cavity through the first ventilation slot 25 and the second ventilation slot 26, and finally is blown out from the ventilation holes 21, so that the welding head 14 can be cooled, and the cooling of the surface of the material is accelerated.
[0030] The circuit and the control involved in the utility model are prior art, and too much repetition is not performed herein.
[0031] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and equivalent structures or equivalent flow charts made by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.
Claims
1. A novel ultrasonic welding apparatus characterized by, Include: The base (1) is fixedly installed with several supporting legs (2) at the bottom, and two pairs of symmetrical supporting plates (3) are fixedly installed at the surface four corner edges of the base (1), and symmetrical first mounting seats (4) are fixedly installed between the symmetrical supporting plates (3), and first sliding grooves (5) are provided through the symmetrical first mounting seats (4), and a sliding welding mechanism is slidably arranged between the symmetrical first sliding grooves (5), and a welding die holder (15) is fixedly installed on the surface of the base (1), and a material clamping mechanism is fixedly arranged on the welding die holder (15).
2. The novel ultrasonic welding apparatus according to claim 1, characterized by The sliding welding mechanism includes symmetrical first sliding blocks (6), the symmetrical first sliding blocks (6) are slidably installed in the symmetrical first sliding grooves (5), a second mounting seat (7) is fixedly installed between the symmetrical first sliding blocks (6), a second sliding groove (8) is provided through the top of the second mounting seat (7), and an ultrasonic welding mechanism is slidably arranged in the second sliding groove (8).
3. The novel ultrasonic welding apparatus according to claim 2, characterized by The ultrasonic welding mechanism includes a second sliding block (9), a gas cylinder (10) is fixedly installed on the top of the second sliding block (9), a mounting bracket (11) is fixedly installed on one end of the piston rod of the gas cylinder (10) and penetrates the second sliding block (9), a transducer (12) is fixedly installed in the mounting bracket (11), an ultrasonic generator (13) is fixedly installed on one side wall of the mounting bracket (11), a welding head (14) is fixedly installed on the bottom of the mounting bracket (11), and the welding head (14), the ultrasonic generator (13) and the transducer (12) are electrically connected.
4. The novel ultrasonic welding apparatus according to claim 1, characterized by The material clamping mechanism includes symmetrical third mounting seats (16), third sliding grooves (17) are provided in the side walls of the symmetrical third mounting seats (16), a motor (18) is fixedly installed on the groove wall of one side of the third sliding groove (17), a bidirectional screw rod (19) is fixedly connected to the output shaft of the motor (18), one end of the bidirectional screw rod (19) is rotatably connected to the groove wall of the other side of the third sliding groove (17), symmetrical clamping plates (27) are slidably installed between the symmetrical third sliding grooves (17), one end of the bidirectional screw rod (19) penetrates the symmetrical clamping plates (27) and the symmetrical clamping plates (27) are threadedly installed in the bidirectional screw rod (19), and mounting pads (28) are fixedly installed on one side wall of the symmetrical clamping plates (27).
5. The novel ultrasonic welding apparatus according to claim 4, characterized by The mounting pads (28) are made of rubber material.
6. The novel ultrasonic welding apparatus according to claim 1, characterized by Two pairs of symmetrical supporting plates (3) are fixedly installed with several surrounding plates (20) between each other, ventilation cavities are provided in the surrounding plates (20), and ventilation holes (21) communicating with the ventilation cavities are provided in the side walls of the surrounding plates (20).
7. The novel ultrasonic welding apparatus according to claim 6, characterized by A plurality of said fence (20) the other side wall is fixedly installed with box (22), one side of the box (22) is provided with opening, the other side is provided with a plurality of first ventilation slot (25), a plurality of said fence (20) the other side wall is provided with a plurality of second ventilation slot (26) and a plurality of said ventilation cavity and a plurality of said first ventilation slot (25) intercommunication, the bottom wall of the box (22) is fixedly installed with a plurality of fan (23), a plurality of said fan (23) one side is fixedly installed with filter screen plate (24).