Battery replacement cabinet with battery replacement trolley cleaning function

By introducing a combination of air knife and brush cleaning methods in the battery swapping cabinet, the problem of impurity accumulation on the surface of the battery swapping cart was solved, achieving efficient cleaning and a stable battery swapping process, thus improving battery swapping efficiency and reliability.

CN223686379UActive Publication Date: 2025-12-19QINGDAO UNITED NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202520159413.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-19
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

When the battery swapping vehicle enters the bottom of the electric vehicle, impurities such as dust, silt, or snow water can easily accumulate on its surface, affecting the battery's access, transportation, and gripping. Long-term accumulation can seriously affect the battery swapping efficiency.

Method used

Design a battery swapping cabinet with an air knife device, including a mounting frame, a blower and an air knife, which cleans impurities on the surface of the battery swapping cart with high-pressure gas. The height of the air knife device can be adjusted to adapt to different vehicle models. Combined with a brush to assist in cleaning, the air knife outlet is set at an angle to improve the cleaning effect, and it is equipped with a rain cover for protection.

Benefits of technology

It effectively removes impurities from the surface of the battery swapping cart, ensuring a smooth battery swapping process, improving battery swapping efficiency and reliability, and reducing equipment costs and space occupation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery replacing cabinet with a battery replacing trolley cleaning function, which can solve the problems that impurities are easy to accumulate on a battery replacing trolley in the battery replacing process in the prior art, and the receiving, conveying and grabbing of batteries are influenced. The battery replacing cabinet with the battery replacing trolley cleaning function comprises a battery replacing cabinet body and an air knife device, the air knife device is located above a battery inlet and outlet of the battery replacing cabinet body and comprises a fixing frame, an air blower and an air knife, the air blower is fixedly installed on the fixing frame, and an air outlet of the air blower is communicated with an air inlet of the air knife through a connecting pipeline. When the battery replacing trolley goes in and out of the battery inlet and outlet of the battery replacing cabinet body, an air blower of the air knife device is started, impurities such as dust, sludge and snow water on the surface of the battery replacing trolley are blown off through high-pressure gas sprayed out of an air knife air outlet, and the cleaning function of the battery replacing trolley is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to electric automobile battery swap technical field, specifically a kind of battery swap cabinet with battery swap trolley cleaning function. BACKGROUND

[0002] At present, the battery swap cabinet of some electric vehicles is configured with a battery swap trolley, which is used to reciprocate between the battery swap cabinet and the electric vehicle to be swapped to realize automatic battery swap, that is, to automatically dock with the electric vehicle to take and deliver the battery, and to cooperate with the lifting mechanism of the battery swap cabinet to realize automatic mutual transfer of the battery, so as to improve the battery swap efficiency.

[0003] During the process of the battery swap trolley entering the bottom of the electric vehicle to be swapped from the battery swap cabinet, dust, silt or snow water and other impurities in the bottom of the vehicle may fall, resulting in pollution of the upper surface of the battery swap trolley. A small amount of dust, silt or snow water that falls in the short term may not affect the battery taking, delivery and grabbing during the battery swap process, but after being polluted for a long time, the impurities above the battery swap trolley will seriously affect the battery taking, delivery and grabbing. SUMMARY

[0004] The utility model provides a kind of battery swap cabinet with battery swap trolley cleaning function, can solve the problem that impurities are easily accumulated on battery swap trolley during battery swap in prior art, affect battery taking, delivery and grabbing.

[0005] To achieve the above technical effects, the technical scheme of the battery compartment proposed by the utility model is a battery swap cabinet with battery swap trolley cleaning function, which includes a battery swap cabinet body, and a battery access is formed on the battery swap cabinet body; the battery swap cabinet further includes an air knife device for cleaning the battery swap trolley entering and exiting the battery access; the air knife device is located above the battery access and includes a fixed frame, a blower and an air knife; the blower is fixedly installed on the fixed frame; and the air outlet of the blower is in communication with the air inlet of the air knife through a connecting pipeline.

[0006] In the technical scheme of the utility model, the following additional technical features are included:

[0007] The connecting pipeline can be vertically extended and retracted, one end of which is fixedly connected with the air outlet of the blower, and the other end is a telescopic end, which is fixedly connected with the air inlet of the air knife; the air knife device further includes a telescopic driving mechanism for driving the connecting pipeline to move up and down to drive the air knife to vertically lift.

[0008] The telescopic driving mechanism comprises a telescopic power component, a vertical sliding guide assembly and a connecting component, the telescopic power component is fixed on the fixed frame, the output end of the telescopic power component is connected with the connecting component, the connecting component is connected with the telescopic end of the connecting pipeline, the fixed part of the vertical sliding guide assembly is fixed on the fixed frame, and the sliding part is fixed on the connecting component.

[0009] The connecting component is a horizontally-extending beam, and the vertical sliding guide assembly is arranged at two ends of the connecting component.

[0010] The air knife device is located at an intermediate position above the battery access, and the length direction of the air outlet of the air knife is parallel to the width direction of the battery access.

[0011] A brush is arranged at the air outlet of the air knife, the brush is located between the battery access and the air outlet of the air knife, the extending direction of the brush is parallel to the length direction of the air outlet of the air knife, the height position of the bottom edge of the brush is lower than the height position of the air outlet of the air knife, and is also lower than the upper edge position of the battery access.

[0012] The air knife device is fixed on the outer side of the side plate of the battery access of the battery swap cabinet body through the fixed frame, and the air outlet of the air knife is inclined outward relative to the side plate of the battery access of the battery swap cabinet body.

[0013] A rain cover is further arranged on the side plate of the battery access of the battery swap cabinet body, and the rain cover covers the air knife device.

[0014] Compared with the prior art, the battery swap cabinet has the following advantages and positive effects:

[0015] The battery swap cabinet has the cleaning function of the battery swap trolley, and comprises a battery swap cabinet body and an air knife device, the air knife device is used for cleaning the battery swap trolley entering and exiting the battery access of the battery swap cabinet body, the air knife device is located above the battery access, and comprises a fixed frame, a blower and an air knife. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of the drawings.

[0017] Figure 1 It is a perspective view of the battery replacement cabinet with the battery replacement trolley cleaning function in some embodiments of the present application.

[0018] Figure 2 It is a front view of the battery replacement cabinet with the battery replacement trolley cleaning function in some embodiments of the present application.

[0019] Figure 3 It is a side view of the battery replacement cabinet with the battery replacement trolley cleaning function in some embodiments of the present application.

[0020] Figure 4 It is a perspective view of the battery replacement cabinet with the rain cover in some embodiments of the present application.

[0021] Figure 5 It is a perspective view of the air knife device in some embodiments of the present application.

[0022] Figure 6 It is a perspective view of the air knife device in some embodiments of the present application.

[0023] Reference signs:

[0024] 100, battery replacement cabinet body; 110, battery inlet and outlet;

[0025] 200, air knife device; 210, fixing frame; 220, air blower; 230, air knife; 231, air outlet; 232, air inlet; 233, brush; 240, connecting pipeline; 241, telescopic end; 250, telescopic driving mechanism; 251, telescopic power component; 252, vertical sliding guide assembly; 253, connecting component; 260, connecting frame;

[0026] 300, rain cover;

[0027] 400, battery replacement trolley. DETAILED DESCRIPTION

[0028] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "installation", "connection", "connection" should be understood in a broad sense, for example, it can be fixed connection, or it can be detachable connection, or it can be integrally connected, it can be directly connected, or it can be indirectly connected through intermediate medium, it can be the communication inside two elements, for ordinary skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to specific circumstances.

[0029] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict between them.

[0030] Reference Figures 1 to 4 The battery replacement cabinet with cleaning function of the battery replacement trolley of the embodiment has a battery replacement cabinet body 100 and a wind knife device 200.The battery replacement cabinet is also provided with a battery replacement trolley 400, which is in communication connection with the battery replacement control system of the battery replacement cabinet, and the battery replacement control system controls the battery replacement trolley 400 to automatically dock with the electric vehicle to take and send the replacement battery, and cooperates with the battery replacement cabinet body 100 to realize automatic mutual transmission of the battery.

[0031] The battery replacement cabinet body 100 is formed with a battery access port 110, and the battery replacement trolley 400 enters and exits the battery replacement cabinet body 100 through the battery access port 110, and the direction of the battery replacement trolley 400 entering and exiting the battery replacement cabinet body 100 is shown as the direction of the bidirectional arrow I, so as to transport the low-power battery of the electric vehicle to the battery replacement cabinet body 100 for charging, and transport the full-power battery from the battery replacement cabinet body 100 to the electric vehicle to realize battery replacement. Figure 3

[0032] The wind knife device 200 is used for cleaning the battery replacement trolley 400 entering and exiting the battery access port 110, so as to avoid that the impurities on the battery replacement trolley 400 affect the taking, transporting and grabbing of the battery by the battery replacement trolley 400.The wind knife device 200 is located above the battery access port 110, and comprises a fixing frame 210, a blower 220 and a wind knife 230, the blower 220 is fixedly installed on the fixing frame 210, the air outlet of the blower 220 is communicated with the air inlet 232 of the wind knife 230 through a connecting pipeline 240, the wind knife 230 has a flat air outlet 231, and the air outlet 231 of the wind knife 230 acts on the battery replacement trolley 400 below.

[0033] The battery replacement cabinet with cleaning function of the battery replacement trolley in the utility model embodiment, when the battery replacement trolley 400 enters and exits the battery access port 110 of the battery replacement cabinet body 100, the blower 220 of the wind knife device 200 starts, and the high-pressure gas sprayed through the wind knife air outlet 231 blows off the impurities such as dust, silt and snow water on the surface of the battery replacement trolley 400, so that the cleaning function of the battery replacement trolley 400 can be realized, and the taking, transporting and grabbing of the battery by the battery replacement trolley 400 in the battery replacement process can be ensured to be carried out smoothly. ​

[0034] In order to adjust the distance between the air outlet 231 of the air knife 230 and the battery swap trolley 400 in the height direction to adapt to battery swap trolleys 400 of different heights, in some embodiments of the utility model, the connecting pipeline 240 can be vertically telescopic, one end of which is fixedly connected with the air outlet of the air blower 220, and the other end is a telescopic end 241 which is fixedly connected with the air inlet 232 of the air knife 230. Correspondingly, the air knife device 200 further comprises a telescopic driving mechanism 250 for driving the connecting pipeline 240 to move up and down to drive the air knife 230 to vertically ascend and descend, thereby adjusting the height of the air knife 230 and further adjusting the distance between the air outlet 231 and the battery swap trolley 400.

[0035] Specifically, the connecting pipeline can be a telescopic corrugated pipe or a multi-layer sleeve structure which is sequentially and movably sleeved, which can not be specifically limited here.

[0036] The telescopic driving mechanism 250 can comprise a telescopic power component 251, a vertical sliding guide assembly 252 and a connecting component 253.

[0037] The telescopic power component 251 provides power for the up-and-down telescoping of the connecting pipeline and is fixedly arranged on the fixed frame 210.

[0038] The connecting component 253 is a movable part which can move up and down, the output end of the telescopic power component 251 is connected with the connecting component 253, and the connecting component 253 is connected with the telescopic end 241 of the connecting pipeline 240. The telescopic power component 251 drives the connecting component 253 to ascend and descend, drives the telescopic end 241 of the connecting pipeline 240 to ascend and descend, drives the connecting pipeline 240 to telescope, and further drives the air knife 230 to vertically ascend and descend, thereby adjusting the height of the air knife 230 and changing the height position of the air outlet 231.

[0039] The vertical sliding guide assembly 252 guides the ascending and descending of the connecting component 253 to make the ascending and descending movement stable and reliable, and further make the ascending and descending movement of the air knife 230 stable and reliable. The vertical sliding guide assembly 252 comprises a fixed part and a sliding part, the fixed part is fixedly arranged on the fixed frame 210, and the sliding part is fixedly arranged on the connecting component 253, and the sliding part and the fixed part are slidingly guided in the vertical direction.

[0040] Specifically, the telescopic power component 251 can be an electric cylinder, an air cylinder, an oil cylinder or a ball screw, and the vertical sliding guide assembly 252 can be a sliding rail and sliding block assembly, which can not be specifically limited here.

[0041] Due to the large length of the air outlet 231 of the air knife 230, the size of the air knife 230 in the length direction of the air outlet 231 is large, in order to further improve the stability and reliability of the lifting movement of the air knife 230, in some embodiments of the utility model, the connecting component 253 is a horizontally extending beam, as shown in Figure 5 and Figure 6 , the extension direction of the connecting component 253 is parallel to the length direction of the air outlet 231 of the air knife 230, and the vertical sliding guide assembly 252 is provided at both ends of the connecting component 253 respectively, and the lifting movement of the connecting component 253 is guided at least at two places, so that the operation is more stable, and shaking or even jamming is avoided, so that the lifting adjustment of the air knife 230 is more stable and reliable.

[0042] In some embodiments of the utility model, as shown in Figure 2 , the air knife device 200 is located at the middle position above the battery access 110, and the length direction of the air outlet 231 of the air knife 230 is parallel to the width direction of the battery access 110, so that the air outlet of the air knife 230 can be concentrated on the battery access 110, and the utilization rate of the air outlet of the air knife 230 and the cleaning effect on the battery access 110 are improved.

[0043] In some embodiments of the utility model, as shown in Figures 1 to 3 , Figure 5 and Figure 6 , the air outlet 231 of the air knife 230 is provided with a brush 233, the brush 233 is located between the battery access 110 and the air outlet 231 of the air knife 230, and the extension direction of the brush 233 is parallel to the length direction of the air outlet 231 of the air knife 230; the height position of the bottom edge of the brush 233 is lower than the height position of the air outlet 231 of the air knife 230, and lower than the upper edge position of the battery access 110. In the process that the high-pressure gas sprayed from the air outlet 231 of the air knife 230 of the air knife device 200 blows off the impurities such as dust, silt and snow water on the surface of the battery swap car 400, the brush 233 can also contact the surface of the battery swap car 400 to assist in sweeping off the impurities on the surface of the battery swap car 400, and the cleaning effect on the battery swap car 400 is further improved.

[0044] In some embodiments of the utility model, as shown in Figures 1 to 4 , the entire air knife device 200 is fixed on the outer side of the battery access 110 of the battery swap cabinet body side plate through the fixing frame 210, and forms an integral structure with the battery swap cabinet body 100. The battery access 110 of the battery swap cabinet body side plate serves as the mounting support component of the air knife device 200, and no additional mounting support component is needed, which is helpful to reduce the space occupation and reduce the cost.

[0045] As shown in Figure 5 and Figure 6As shown, the fixed frame 210 of the air knife device 200 is a rectangular frame structure, including a plurality of horizontal beams and vertical beams connected as a whole, to ensure structural strength on the basis of as light as possible. The air blower 220 is fixedly connected to the plurality of horizontal beams of the fixed frame 210 through a connecting frame 260, and can be reliably connected through multiple screw fastening connections.

[0046] Further, the air outlet 231 of the air knife 230 is inclined outward relative to the battery access port 110 side plate of the battery swap cabinet body, as shown in Figure 3 , that is, the air knife 230 blows air downward (the air outlet direction is shown by arrow II in Figure 3 ), and the downward air blowing is decomposed into horizontal air blowing and vertical downward air blowing. When acting on the surface of the battery swap trolley 400, the inclined downward air blowing can quickly and completely blow off the impurities on the surface of the battery swap trolley 400, compared with the pure vertical downward air blowing.

[0047] In some embodiments of the present application, as shown in Figure 4 , the battery access port 110 side plate of the battery swap cabinet body is also provided with a rain cover 300, and the rain cover 300 is arranged above the air knife device 200. The rain cover 300 can prevent rain, snow and dust from affecting the air knife device 200, and can protect the air knife device 200, ensuring the reliable operation of the air knife device 200.

[0048] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A battery replacement cabinet with a battery replacement trolley cleaning function, comprising a battery replacement cabinet body, a battery access opening being formed on the battery replacement cabinet body; characterized in that: The battery replacing cabinet further comprises an air knife device for cleaning the battery replacing trolley entering and exiting the battery access; the air knife device is located above the battery access and comprises a fixing frame, a blower and an air knife; the blower is fixedly installed on the fixing frame; an air outlet of the blower is communicated with an air inlet of the air knife through a connecting pipeline.

2. The battery swap cabinet with battery swap trolley cleaning function according to claim 1, characterized in that: The connecting pipeline can be vertically extended and retracted; one end of the connecting pipeline is fixedly connected with the air outlet of the blower, and the other end is a telescopic end; the telescopic end is fixedly connected with the air inlet of the air knife; the air knife device further comprises a telescopic driving mechanism for driving the connecting pipeline to vertically extend and retract so as to drive the air knife to vertically ascend and descend.

3. The battery swap cabinet with battery swap trolley cleaning function according to claim 2, characterized in that: The telescopic driving mechanism comprises a telescopic power component, a vertical sliding guide assembly and a connecting component; the telescopic power component is fixedly arranged on the fixing frame; an output end of the telescopic power component is connected with the connecting component; the connecting component is connected with the telescopic end of the connecting pipeline; a fixed part of the vertical sliding guide assembly is fixedly arranged on the fixing frame; a sliding part of the vertical sliding guide assembly is fixedly arranged on the connecting component.

4. The battery swap cabinet with battery swap trolley cleaning function according to claim 3, characterized in that: The connecting component is a horizontally extended beam; the vertical sliding guide assembly is arranged at both ends of the connecting component.

5. The battery swap cabinet with battery swap trolley cleaning function according to claim 1, characterized in that: The air knife device is located at a middle position vertically above the battery access; a length direction of the air outlet of the air knife is parallel to a width direction of the battery access.

6. The battery swap cabinet with battery swap trolley cleaning function according to claim 5, characterized in that: A brush is arranged at the air outlet of the air knife; the brush is located between the battery access and the air outlet of the air knife; an extending direction of the brush is parallel to a length direction of the air outlet of the air knife; a bottom edge of the brush is located at a position lower than an air outlet position of the air knife and a top edge position of the battery access.

7. The battery swap cabinet with battery swap trolley cleaning function according to claim 1, characterized in that: The air knife device is fixedly arranged on an outer side of a side plate of a battery replacing cabinet body where the battery access is located through the fixing frame; the air outlet of the air knife is outwardly inclined relative to the side plate of the battery replacing cabinet body where the battery access is located. 8.The battery swap cabinet with battery swap trolley cleaning function according to claim 7, characterized in that: A rain cover is further arranged on the side plate of the battery replacing cabinet body where the battery access is located; the rain cover is arranged above the air knife device.