Automatic battery replacing device of electric power inspection robot
An automated battery swapping device, combining a robotic arm and an electronic suction cup, solves the problems of low efficiency and safety during battery swapping for power inspection robots, achieving efficient and automated battery replacement and improving the working efficiency and safety of power inspection robots.
Patent Information
- Application Number
- CN202520044029.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing power inspection robots need to return to the battery swapping area to stop the inspection when swapping batteries. The long charging time or slow swapping speed causes the work process to be interrupted and cannot be fixed, affecting efficiency and safety.
An automated battery swapping device employs a combination of a robotic arm and an electronic chuck. The robotic arm performs complex movements in three-dimensional space, while the electronic chuck conveniently grasps the power board. Combined with the top extension rod clamping plate, the device secures the machine body, thus achieving automated battery swapping.
It improves battery swapping efficiency, reduces manual labor intensity, reduces safety risks, saves production costs, and increases the utilization rate and work efficiency of power inspection robots.
Smart Images

Figure CN223686533U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of inspection robot, concretely is a kind of automatic battery replacement device of electric power inspection robot. BACKGROUND
[0002] With the successful development of intrinsically safe intelligent inspection robot system and put into market, and different production posts such as water pump house and belt transmission will realize "unmanned duty, unmanned inspection, configuration reduction" safety production mode. Realize the unmanned inspection of each device, reduce the artificial cost of transportation link, improve the inspection efficiency, improve the inspection quality, realize the fixed post unmanned duty and unmanned inspection, reduce the underground operation personnel, improve the operation safety.
[0003] At present, when the electric power inspection robot is replaced, it needs to return to the battery replacement area and stop the inspection work, and part of the use is charged to supplement the power, which will cause the use efficiency of the electric power inspection robot, because the charging time is as long as several hours, and the inspection robot needs to wait until the battery is fully charged before it can be used again, because the charging time is long, so the work process is interrupted, the use rate of the electric power inspection robot is wasted, and the work progress of the inspection is delayed, when the battery is replaced, the current replacement speed is slow, and the electric power inspection robot cannot be fixed, so it shakes during battery replacement, thereby reducing the battery replacement efficiency, therefore, an automatic battery replacement device for electric power inspection robot is needed to improve the above problems. UTILITY MODEL CONTENTS
[0004] In order to solve the problem that the electric power inspection robot needs to return to the battery replacement area and stop the inspection work when the battery is replaced, and part of the use is charged to supplement the power, which will cause the use efficiency of the electric power inspection robot, because the charging time is as long as several hours, and the inspection robot needs to wait until the battery is fully charged before it can be used again, because the charging time is long, so the work process is interrupted, the use rate of the electric power inspection robot is wasted, and the work progress of the inspection is delayed, when the battery is replaced, the current replacement speed is slow, and the electric power inspection robot cannot be fixed, so it shakes during battery replacement, thereby reducing the battery replacement efficiency, therefore, an automatic battery replacement device for electric power inspection robot is needed to improve the above problems.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] An automatic battery replacement device for electric power inspection robot, comprising a main body, a fixed assembly is fixedly connected inside the main body, and a robot assembly is arranged inside the main body.
[0007] The main body comprises a battery replacement box, a supporting plate is fixedly connected inside the battery replacement box, a mechanical arm is installed on the top of the supporting plate, and an electronic suction cup is installed on the side of the mechanical arm.
[0008] The fixing assembly comprises a supporting plate, a top telescopic rod is installed on the side of the supporting plate, and a clamping plate is fixedly connected to the output end of the top telescopic rod.
[0009] As a preferred scheme of the utility model, the supporting plate, the top telescopic rod and the clamping plate are provided with two.
[0010] As a preferred scheme of the utility model, the bottom of the battery replacement box is fixedly connected with a bottom plate, the bottom plate is provided with four, and a full-battery electric plate box and an empty-battery electric plate box are fixedly connected inside the battery replacement box.
[0011] As a preferred scheme of the utility model, the robot assembly comprises a machine body, a battery groove is formed in the inside of the machine body, and a power supply plate is arranged in the inside of the battery groove.
[0012] As a preferred scheme of the utility model, the top of the machine body is fixedly connected with a bearing box, a telescopic rod is installed in the inside of the bearing box, a baffle is fixedly connected to the output end of the telescopic rod, and the baffle extends to the inside of the battery groove.
[0013] As a preferred scheme of the utility model, the bottom of the machine body is provided with four moving wheels.
[0014] As a preferred scheme of the utility model, the side of the machine body is fixedly connected with a control panel, and the control panel comprises a touch display screen and operation buttons.
[0015] As a preferred scheme of the utility model, the top of the machine body is fixedly connected with a warning light, and a patrol and collection machine body is installed on the top of the machine body.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] 1. In the utility model, the mechanical arm and the electronic suction cup can improve the efficiency of taking and replacing the power supply plate during the battery replacement process, the flexibility of the mechanical arm enables it to complete complex actions and operations in three-dimensional space, adapt to various battery replacement needs, and cooperate with the electronic suction cup to conveniently adsorb and grasp the power supply plate, so that the highly automated battery replacement mode reduces the labor intensity of manual battery replacement, shortens the battery replacement time, reduces the number of employees, reduces the safety risk, saves production cost, improves the working efficiency and utilization rate of the power patrol robot.
[0018] 2. The utility model discloses a top stretching rod is used to the clamping plate is clamped to the body, can avoid the body in the process of changing the power, and the shaking leads to the failure of changing the power, and then reduces the efficiency of changing the power, influences the inspection work, and the top stretching rod abuts fixed mechanism has simple installation, the regulation nimble, the carrying capacity is strong and the like. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic diagram of the utility model;
[0020] Figure 2 It is the internal structure schematic diagram of the utility model;
[0021] Figure 3 It is the robot component structure schematic diagram of the utility model;
[0022] Figure 4 It is the blocking component exploded view schematic diagram of the utility model.
[0023] In the drawing: 1, main body;101, change the power box;102, bottom plate;103, full power electric plate box;104, empty power electric plate box;105, support plate;106, mechanical arm;107, electronic suction cup;2, fixed component;201, branch plate;202, top stretching rod;203, clamping plate;3, robot component;301, body;302, moving wheel;303, warning light;304, control panel;305, inspection collection main body;306, bearing box;307, telescopic rod;308, baffle;309, battery groove;310, power board. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the range of the utility model protection.
[0025] Embodiment: please refer to Figures 1-4 The utility model discloses an automatic changing device of electric power inspection robot, including main body 1, the inside fixed connection of main body 1 has fixed component 2, and the inside of main body 1 is provided with robot component 3;
[0026] In the embodiment, refer to Figure 1 、 Figure 2 And Figure 3As shown, the main body 1 comprises a battery replacement box 101, the inside of the battery replacement box 101 is fixedly connected with a supporting plate 105, the top of the supporting plate 105 is installed with a mechanical arm 106, the side surface of the mechanical arm 106 is installed with an electronic suction cup 107, the fixed assembly 2 comprises a supporting plate 201, the side surface of the supporting plate 201 is installed with a top extension rod 202, the output end of the top extension rod 202 is fixedly connected with a clamping plate 203, the cooperation of the mechanical arm 106 and the electronic suction cup 107 can improve the efficiency of picking and replacing the power board 310 in the battery replacement process, the flexibility of the mechanical arm 106 enables it to complete complex actions and operations in three-dimensional space, and it can adapt to various battery replacement needs, and cooperate with the electronic suction cup 107 to conveniently adsorb and grab the power board 310. The highly automated battery replacement mode reduces the labor intensity of manual battery replacement, reduces the battery replacement time, reduces the number of employees, reduces the safety risk, saves production cost, improves the working efficiency and utilization rate of the power inspection robot.
[0027] Among them, the supporting plate 201, the top extension rod 202 and the clamping plate 203 are provided with two, the bottom of the battery replacement box 101 is fixedly connected with a bottom plate 102, the bottom plate 102 is provided with four, the inside of the battery replacement box 101 is fixedly connected with a full-power board box 103 and an empty-power board box 104, the extension of the top extension rod 202 controls the clamping plate 203 to clamp the machine body 301, which can avoid the failure of battery replacement due to the shaking of the machine body 301 during the battery replacement process, thereby reducing the efficiency of battery replacement, affecting the inspection work, and the abutting fixing mechanism of the top extension rod 202 has the advantages of simple installation, flexible adjustment, strong carrying capacity and the like.
[0028] In this embodiment, as shown in Figure 1 , Figure 3 and Figure 4 , the robot assembly 3 comprises a machine body 301, the inside of the machine body 301 is provided with a battery groove 309, the inside of the battery groove 309 is provided with a power board 310, the top of the machine body 301 is fixedly connected with a bearing box 306, the inside of the bearing box 306 is installed with a telescopic rod 307, the output end of the telescopic rod 307 is fixedly connected with a baffle 308, the baffle 308 extends into the inside of the battery groove 309, the bottom of the machine body 301 is provided with a moving wheel 302, the moving wheel 302 is provided with four, the side surface of the machine body 301 is fixedly connected with a control panel 304, the control panel 304 comprises a touch display screen and operation buttons, the top of the machine body 301 is fixedly connected with a warning light 303, the top of the machine body 301 is installed with an inspection collection body 305, the extension of the telescopic rod 307 controls the baffle 308 to slide in the machine body 301, which not only can better protect the power board 310, but also can improve the picking efficiency of the power board 310.
[0029] The automatic battery changing device of the power inspection robot in the scheme is used, when the power inspection robot changes the battery, the power inspection robot returns to the battery changing area, when the power inspection robot enters the battery changing box 101, the top stretch rods 202 on both sides of the machine body 301 stretch out, and the clamping plates 203 clamp the machine body 301, so that the shaking of the machine body 301 in the battery changing process is avoided, and the battery changing efficiency is reduced, after the machine body 301 is fixed, the retraction of the telescopic rod 307 is used to expose the power board 310 placed in the battery groove 309, then the power board 310 is taken out by the cooperation of the mechanical arm 106 and the electronic suction cup 107, and the taken-out power board 310 is placed in the empty battery box 104 for centralized collection, a new power board 310 is taken out from the full battery box 103 and loaded in the battery groove 309, finally, the telescopic rod 307 is stretched out, and the baffle 308 covers the battery groove 309, that is, the battery changing work of the power inspection robot is completed.
[0030] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic battery replacement device of a power inspection robot, comprising a main body (1), characterized in that: The inside of the main body (1) is fixedly connected with a fixing assembly (2), and the inside of the main body (1) is provided with a robot assembly (3); The main body (1) comprises a battery replacement box (101), the inside of the battery replacement box (101) is fixedly connected with a supporting plate (105), the top of the supporting plate (105) is installed with a mechanical arm (106), and the side surface of the mechanical arm (106) is installed with an electronic suction cup (107); The fixing assembly (2) comprises a supporting plate (201), the side surface of the supporting plate (201) is installed with a top telescopic rod (202), and the output end of the top telescopic rod (202) is fixedly connected with a clamping plate (203).
2. The automatic battery changing device of the power inspection robot according to claim 1, characterized in that: The supporting plate (201), the top telescopic rod (202) and the clamping plate (203) are provided with two.
3. The automatic battery changing device of the power inspection robot according to claim 1, characterized in that: The bottom of the battery replacement box (101) is fixedly connected with a bottom plate (102), the bottom plate (102) is provided with four, the inside of the battery replacement box (101) is fixedly connected with a full battery plate box (103) and an empty battery plate box (104).
4. The automatic battery changing device of the power inspection robot according to claim 1, characterized in that: The robot assembly (3) comprises a machine body (301), the inside of the machine body (301) is provided with a battery groove (309), and the inside of the battery groove (309) is provided with a power supply plate (310).
5. The automatic battery changing device of the power inspection robot according to claim 4, characterized in that: The top of the machine body (301) is fixedly connected with a bearing box (306), the inside of the bearing box (306) is installed with a telescopic rod (307), the output end of the telescopic rod (307) is fixedly connected with a baffle (308), and the baffle (308) extends into the inside of the battery groove (309).
6. The automatic battery changing device of the power inspection robot according to claim 5, wherein: The bottom of the machine body (301) is provided with a moving wheel (302), and the moving wheel (302) is provided with four.
7. The automatic battery changing device of the power inspection robot according to claim 6, characterized in that: The side surface of the machine body (301) is fixedly connected with a control panel (304), and the control panel (304) comprises a touch display screen and operation buttons.
8. The automatic battery changing device of the power inspection robot according to claim 7, characterized in that: The top of the machine body (301) is fixedly connected with a warning lamp (303), and the top of the machine body (301) is installed with a patrol and collection machine body (305).