Transportation device for casting production of intercooler chamber

Abstract

The utility model relates to the technical field of casting production of intercooler chambers, in particular to a transportation device for casting production of intercooler chambers, which comprises a bearing plate mounted above a vehicle bottom plate, and a storage mechanism for separately placing the intercooler chambers is arranged on the bearing plate. And a buffer mechanism for absorbing and buffering vibration is arranged between the vehicle bottom plate and the bearing plate. The storage box is divided into the six containing cavities through the cooperation of the middle partition plates and the partition plates, so that multiple sets of intercooler chambers can be transported at a time, the situation that the intercooler chambers collide with one another and are damaged due to stacking is avoided, the containing cavities are sealed through the cooperation of the sealing cover plates, the intercooler chambers are prevented from turning over and falling off, and the transportation efficiency is improved. The intercooler chamber is pressed into the rubber air bag through the sealing cover plate, at the moment, the semiconductor discharge tube is powered on, a magnetic field is generated, magnetorheological fluid in the rubber air bag is converted into high-viscosity and low-fluidity Bingham fluid from low-viscosity Newtonian fluid, the intercooler chamber is fixed in the rubber air bag, and the situation that the intercooler chamber is damaged due to displacement and collision in the bumping process is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of intercooler chamber foundry production technology, especially to a kind of transport device for intercooler chamber foundry production. BACKGROUND

[0002] The intercooler is the matched part of turbocharging, and its function is to reduce the temperature of high-temperature air after pressurization, to reduce the thermal load of engine, to improve the intake volume, and to increase the power of engine. For turbocharged engine, the intercooler is an important component of the pressurization system.

[0003] The existing intercooler needs to be transported to the warehouse for unified storage after casting, to facilitate subsequent delivery. However, when transporting the intercooler, the intercooler is usually stacked on the transport vehicle. When encountering a bumpy section, the intercooler in the vehicle compartment collides with each other, causing the heat dissipation fins and other structures on the surface of the intercooler to be extruded and deformed, and even directly damaged, causing property loss. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of transport device for intercooler chamber foundry production, solve the technical problem that the intercooler is stacked and transported in prior art, causing the intercooler to be damaged by collision, and achieve the purpose of better protecting the intercooler.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of transport device for intercooler chamber foundry production, including the load plate of being installed on the car bottom plate upper side, the storage mechanism of being provided with on the load plate and being separated to place intercooler chamber, the buffer mechanism of being provided with between the car bottom plate and load plate and absorbing vibration.

[0006] The storage mechanism includes mounting columns installed at the four corners of the load plate, and a plurality of storage boxes are vertically and equidistantly installed between the mounting columns, a center partition is installed inside the storage box, and a plurality of partition plates are equidistantly installed between the inner wall of the storage box and the center partition, which divide the internal space of the storage box into a plurality of storage cavities, and rubber inner pads are installed on the inner walls of the storage cavities, a cover assembly is provided on the load plate to cover the storage boxes, and a protection assembly is provided in the storage cavity to fix and protect the intercooler chamber.

[0007] Further improvement lies in that the cover assembly includes a vertical column installed on the load plate, a lead screw is rotatably connected in a guide sliding groove opened on the side surface of the vertical column, a threaded sliding table is threadedly connected to the inner wall of the guide sliding groove and slides up and down, a cover plate is installed on the right side of the threaded sliding table, rubber cushions corresponding to the plurality of storage cavities are installed on the bottom of the cover plate, and a lifting motor is installed on the top of the vertical column to drive the rotation of the lead screw.

[0008] Further improvement lies in that the top right side of the bearing plate is provided with a guide column, a T-shaped sliding groove is formed in the side of the guide column, and a T-shaped sliding block is slidably connected in the T-shaped sliding groove.

[0009] Further improvement lies in that the protection assembly comprises a rubber air bag installed on the inner wall of the receiving cavity, the rubber air bag is filled with magnetorheological fluid, and a plurality of semiconductor discharge tubes are installed in the cover plate corresponding to the receiving cavity.

[0010] Further improvement lies in that the buffer mechanism comprises a hinge seat installed on the bottom of the bearing plate, a connecting arm is hingedly connected to the hinge seat, the bottom of the connecting arm is hingedly connected with a movable seat, the bottom of the movable seat is installed with a sliding table slidably connected in a sliding groove formed in the vehicle floor, a buffer spring is installed between the side of the sliding table and the side wall of the sliding groove, a guide rod is installed in the sliding groove and penetrates through the sliding table, and a damping rod is installed between the vehicle floor and the bearing plate.

[0011] Further improvement lies in that the bottom of the vehicle floor is provided with self-locking wheels at four corners, and a trolley handle is installed on the right side of the vehicle floor.

[0012] By the above technical scheme, the utility model provides a kind of transport device for intercooler chamber casting production, at least with following beneficial effects:

[0013] 1, the utility model discloses a storage box is divided into six receiving cavities by cooperation of middle partition and partition, so that multiple intercoolers can be transported at a time, and the intercoolers are prevented from being damaged by mutual collision caused by stacking, and the receiving cavities are covered by the cover plate to prevent the intercoolers from falling over.

[0014] 2, the utility model discloses that the intercooler is pressed into the rubber air bag by the cover plate, at this time, the semiconductor discharge tube is electrified to generate a magnetic field, the magnetorheological fluid in the rubber air bag is converted from a low-viscosity Newton fluid to a high-viscosity Bingham fluid, so that the intercooler is fixed inside the rubber air bag, and the intercooler is prevented from being damaged by displacement and collision in the bump.

[0015] 3, when the utility model encounters impact force caused by bumping, the impact force drives the bearing plate to bump up and down, at this time, the connecting arm in the hinge seat pulls the movable seat and the sliding table at the bottom thereof to translate left and right along the sliding groove and the guide rod, in the process, the buffer spring is pulled to contract and expand, so that the elasticity of the buffer spring is utilized to absorb and release the impact force, and the damping rod is utilized for shock absorption. DRAWINGS

[0016] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application.

[0017] In the drawings:

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the local independent overhead structure schematic diagram of the utility model storage mechanism;

[0020] Figure 3 It is the local sectional view structure schematic diagram of the utility model storage mechanism and cover assembly;

[0021] Figure 4 It is the sectional view overhead structure schematic diagram of the utility model cover plate;

[0022] Figure 5 It is the sectional view structure schematic diagram of the utility model buffer mechanism.

[0023] In the drawings: 1, the car bottom plate; 2, bearing plate;

[0024] 3, storage mechanism; 31, mounting column; 32, storage box; 33, partition; 34, partition plate; 35, rubber inner pad;

[0025] 36, cover assembly; 361, stand column; 362, screw rod; 363, threaded slide table; 364, cover plate; 365, rubber soft pad; 366, lifting motor; 367, guide column; 368, T-shaped slider;

[0026] 37, protection assembly; 371, rubber air bag; 372, semiconductor discharge tube;

[0027] 4, buffer mechanism; 41, hinge seat; 42, connecting arm; 43, movable seat; 44, slide table; 45, buffer spring; 46, guide rod; 47, damping rod;

[0028] 51, self-locking wheel; 52, cart handle. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] Based on the problem that the existing intercoolers are stacked and transported, causing the intercoolers to collide and be damaged, the embodiment provides a transportation device for intercooler room casting production, please refer toFigures 1-5 The embodiment provides a transportation device for middle cooler chamber cast production, which can better protect the middle cooler. The transportation device for middle cooler chamber cast production comprises a bearing plate 2 installed above a vehicle bottom plate 1, a storage mechanism 3 arranged on the bearing plate 2 and used for separating and placing middle cooler chambers, a buffer mechanism 4 arranged between the vehicle bottom plate 1 and the bearing plate 2 and used for absorbing and buffering vibration, the middle cooler chambers are separated and placed through the storage mechanism 3, and the middle cooler chambers are fixed through a cover assembly 36, so that the middle cooler chambers are prevented from being damaged due to mutual collision during stacking and placement in the transportation process, and the impact force generated during the transportation process is absorbed and damped through the buffer mechanism 4, so that the middle cooler chambers are better protected.

[0032] Since the prior art stacks and transports the middle cooler, the middle cooler is damaged due to mutual collision, therefore, the device is provided with the storage mechanism 3, the storage mechanism 3 comprises mounting columns 31 installed at four corners of the bearing plate 2, a plurality of storage boxes 32 are vertically and equidistantly installed between the mounting columns 31, a middle partition plate 33 is installed at the center in the storage box 32, a plurality of partition plates 34 are equidistantly installed between the inner wall of the storage box 32 and the middle partition plate 33 and used for separating the internal space of the storage box 32 into a plurality of storage cavities, rubber inner pads 35 are installed on the inner walls of the storage cavities, a cover assembly 36 is arranged on the bearing plate 2 and used for covering the storage box 32, and a protection assembly 37 is arranged in the storage cavity and used for fixing and protecting the middle cooler chamber, the storage box 32 is separated into six storage cavities through the middle partition plate 33 and the partition plates 34, so that a plurality of groups of middle cooler chambers can be transported at a time, and the problem that the middle cooler chambers are damaged due to collision caused by stacking and transportation is avoided, and the rubber inner pads 35 are arranged to prevent the middle cooler chambers from being damaged due to collision with the inner walls of the storage cavities.

[0033] If a bumping section is encountered during the transportation process, the middle cooler chambers in the storage cavities may be forced to turn over and even fall from the storage cavities, therefore, the device is further provided with the cover assembly 36, the cover assembly 36 comprises a vertical column 361 installed on the bearing plate 2, a lead screw 362 rotatably connected in a guide sliding groove formed in the side surface of the vertical column 361, a threaded sliding table 363 threadedly connected to the inner wall of the guide sliding groove and sliding up and down, a cover plate 364 installed on the right side of the threaded sliding table 363, rubber soft pads 365 corresponding to the plurality of storage cavities and installed on the bottom of the cover plate 364, and a lifting motor 366 installed on the top of the vertical column 361 and used for driving the lead screw 362 to rotate, the lifting motor 366 is started to drive the lead screw 362 to rotate, the threaded sliding table 363 on the lead screw 362 is lowered along the inner wall of the guide sliding groove, the cover plate 364 is lowered to cover the storage cavities, the situation that the middle cooler chambers turn over and fall is avoided, and the rubber soft pads 365 are arranged to prevent the middle cooler chambers from being damaged due to collision with the cover plate 364.

[0034] The top right side of the bearing plate 2 is provided with a guide column 367, and a T-shaped sliding groove is formed in the side surface of the guide column 367, and a T-shaped sliding block 368 is slidably connected in the T-shaped sliding groove, and the left side surface of the T-shaped sliding block 368 is connected with the cover plate 364, and the T-shaped sliding block 368 is driven to move downward along the T-shaped sliding groove formed in the guide column 367 with the downward movement of the cover plate 364, so that the cover plate 364 slides downward more stably.

[0035] Since the specifications of the intercooler chambers to be transported are different, when a smaller intercooler chamber is transported, the intercooler chamber moves inside the storage cavity, and when a larger bump is encountered, the intercooler chamber may still be deformed by impact. Therefore, the device is also provided with a protection assembly 37, which includes a rubber airbag 371 mounted on the inner wall of the storage cavity, and the rubber airbag 371 is filled with magnetorheological fluid. A plurality of semiconductor discharge tubes 372 are mounted in the cover plate 364 corresponding to the storage cavity. With the downward movement of the cover plate 364, the intercooler chamber is pressed into the rubber airbag 371, and the intercooler chamber is completely wrapped by the rubber airbag 371. At this time, the semiconductor discharge tubes 372 in the cover plate 364 are energized, thereby generating a magnetic field, which converts the magnetorheological fluid in the rubber airbag 371 from a low-viscosity Newtonian fluid to a high-viscosity, low-flow Bingham fluid, thereby fixing the intercooler chamber inside the rubber airbag 371, avoiding displacement of the intercooler chamber in the bump.

[0036] The bottom of the car floor 1 is provided with self-locking wheels 51 at the four corners, and the right side of the car floor 1 is provided with a cart handle 52, which can drive the self-locking wheels 51 at the bottom of the car floor 1 to move, thereby transporting the intercooler chamber.

[0037] Example 2

[0038] Based on example 1, as shown in Figures 1-5 During transportation, it is inevitable to encounter a bumpy section, and the impact force generated at this time may cause the intercooler chamber in the storage cavity to be damaged by impact. Therefore, the device is also provided with a buffer mechanism 4, which includes a hinge seat 41 mounted on the bottom of the bearing plate 2, and a connecting arm 42 is hinged to the hinge seat 41. The bottom of the connecting arm 42 is hinged to a movable seat 43, and the bottom of the movable seat 43 is provided with a sliding table 44 which is slidably connected in a sliding groove formed in the car floor 1. The buffer spring 45 is installed between the side surface of the sliding table 44 and the side wall of the sliding groove, and the guide rod 46 is installed in the sliding groove and penetrates the sliding table 44. The damping rods 47 are installed at the four corners between the car floor 1 and the bearing plate 2. When an impact force is encountered, the impact force drives the bearing plate 2 to move up and down, and at this time the connecting arm 42 in the hinge seat 41 pulls the movable seat 43 and the sliding table 44 at the bottom of the movable seat 43 to move left and right along the sliding groove and the guide rod 46. In this process, the buffer spring 45 is pulled to contract and expand, so as to utilize the elasticity of the buffer spring 45 to absorb and release the impact force, and cooperate with the damping rods 47 to dampen and buffer.

[0039] It is to be understood that the terms "including", "comprising", "having" and their conjugates, as used herein, are inclusive and are intended to permit but not exclude additional elements or steps. It is to be further understood that the use of a "consisting" language in the claims shall not be construed as a "consisting only" limitation.

[0040] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the following claims and their equivalents.

Claims

1. A transport device for the production of cast intercooler chambers, comprising a load-bearing plate (2) mounted above the floor (1) of a vehicle, characterised in that: The bearing plate (2) is provided with a receiving mechanism (3) for separating and placing the center cooler room, and the buffer mechanism (4) for absorbing and buffering vibration is arranged between the vehicle floor (1) and the bearing plate (2). The receiving mechanism (3) comprises mounting columns (31) mounted at four corners of the bearing plate (2), and a plurality of storage boxes (32) are vertically and equidistantly mounted between the mounting columns (31), a center partition plate (33) is mounted in the center of the storage box (32), a plurality of partition plates (34) are equidistantly mounted between the inner wall of the storage box (32) and the center partition plate (33), the inner wall of the receiving cavity is provided with a rubber inner pad (35), the bearing plate (2) is provided with a cover assembly (36) for covering the storage box (32), and the receiving cavity is provided with a protection assembly (37) for fixing and protecting the center cooler room.

2. The transport device for the production of an intercooler chamber by casting according to claim 1, characterized in that: The cover assembly (36) comprises a vertical column (361) mounted on the bearing plate (2), a lead screw (362) is rotatably connected in the guide sliding groove opened in the side surface of the vertical column (361), a threaded sliding table (363) is threadedly connected to the inner wall of the guide sliding groove and slides up and down, a cover plate (364) is mounted on the right side of the threaded sliding table (363), a rubber soft pad (365) corresponding to the plurality of receiving cavities is mounted on the bottom of the cover plate (364), and a lifting motor (366) is mounted on the top of the vertical column (361) to drive the rotation of the lead screw (362).

3. The transport device for the production of a cast intercooler chamber according to claim 2, characterized in that: The top right side of the bearing plate (2) is provided with a guide column (367), a T-shaped sliding block (368) is slidably connected in the T-shaped sliding groove opened in the side surface of the guide column (367), and the left side surface of the T-shaped sliding block (368) is connected with the cover plate (364).

4. The transport device for the production of an intercooler chamber by casting according to claim 2, characterized in that: The protection assembly (37) comprises a rubber airbag (371) mounted on the inner wall of the receiving cavity, and the rubber airbag (371) is filled with magnetorheological fluid, and a plurality of semiconductor discharge tubes (372) are mounted in the cover plate (364) corresponding to the receiving cavity.

5. The transport device for the production of an intercooler chamber by casting according to claim 1, characterized in that: The buffer mechanism (4) comprises a hinge seat (41) mounted on the bottom of the bearing plate (2), and a connecting arm (42) is hingedly connected to the hinge seat (41), an active seat (43) is hingedly connected to the bottom of the connecting arm (42), a sliding table (44) is slidably connected to the sliding groove opened in the vehicle floor (1) and is mounted on the bottom of the active seat (43), a buffer spring (45) is mounted between the side surface of the sliding table (44) and the side wall of the sliding groove, a guide rod (46) is mounted in the sliding groove and penetrates the sliding table (44), and a damping rod (47) is mounted at four corners between the vehicle floor (1) and the bearing plate (2).

6. The transport device for the production of an intercooler chamber by casting according to claim 1, characterized in that: Self-locking wheels (51) are mounted at four corners of the bottom of the vehicle floor (1), and a cart handle (52) is mounted on the right side of the vehicle floor (1).

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