Internal wiring vertical cylinder oil brake mechanism and bicycle

With the internal cable-driven vertical cylinder hydraulic brake mechanism, the hydraulic hose extends inside the handlebars and connects directly to the fuel tank. A sealed structure is installed to solve the problems of exposed hydraulic hoses and leakage, improving the bicycle's aesthetics, safety, and comfort.

CN223686758UActive Publication Date: 2025-12-19BEIJING YOUBEILUNCHUANG INTELLIGENT ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520095817.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-19
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Exposed brake lines on existing bicycles result in poor aesthetics, compromise riding safety and comfort, and pose a risk of leakage.

Method used

It adopts an internal cable vertical cylinder hydraulic brake mechanism. The hydraulic hose extends through a perforation inside the handlebar. The hydraulic brake housing covers the perforation. The hydraulic hose is directly connected to the oil tank, and a sealing structure is set at the connection. The oil tank is designed to be arc-shaped and tilted. The hydraulic brake housing is integrally molded to cover the oil tank and hydraulic hose.

Benefits of technology

It improves the aesthetics and safety of the front end of the bike, reduces the risk of exposed oil lines and leaks, and enhances riding comfort and the stability and reliability of the braking system.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223686758U_ABST
Patent Text Reader

Abstract

The utility model relates to an internal wiring vertical cylinder oil brake mechanism and a bicycle. The internal wiring vertical cylinder oil brake mechanism comprises a handlebar, an oil brake shell, an oil tank and an oil pipe, the oil tank is arranged in the oil brake shell, the oil brake shell is directly connected with the oil tank through the oil pipe, a through hole communicated with the oil pipe is formed in the handlebar, and the oil brake shell covers the upper portion of the through hole. The side, away from the handlebar, of the oil brake shell is obliquely arranged and is in the same line with the brake, the side, close to the handlebar, of the oil tank is in a circular arc shape, and the side, away from the handlebar, of the oil tank is obliquely arranged. The oil brake shell is integrally formed and provided with an access hole, a double-layer sealing ring is arranged at the joint of the oil pipe and the oil tank, and it is guaranteed that oil does not leak. The oil pipe is made of a high polymer material and has better flexibility and pressure resistance. The technical effects that the risk of liquid leakage between the oil pipe and the oil cylinder is reduced, and the attractiveness, reliability and maintenance convenience of the oil brake mechanism are improved are achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of bicycle accessories, in particular to an inner-wiring vertical cylinder oil brake mechanism and a bicycle. BACKGROUND

[0002] The principle of disc brake is to push the piston in the caliper to push the brake pad to clamp one or two metal disc connected to the hub to generate friction and thus form braking force.

[0003] At present, the common brake oil pipe wiring methods of various bicycles on the market, including electric bicycles, tricycles and other riding vehicles, mainly adopt the inner wiring of the frame part, that is, the oil pipe is inserted into the vertical column when it extends to the lower part of the vertical column, and the head part is still wired outside. Because the brake oil pipe of the head part is exposed, not only the appearance is not good, but also the exposed oil pipe may be touched by branches and other objects during off-road riding, affecting the safety and riding experience of riding.

[0004] For example, an inner-wiring vertical cylinder oil brake mechanism includes an oil cylinder support and a handlebar, the oil cylinder support is provided with an oil cylinder, the oil cylinder support is connected with a movable joint connected with the oil cylinder, the movable joint is connected with an oil pipe, the handlebar is provided with a through hole, and the oil pipe passes through the through hole and extends along the internal cavity of the handlebar. The utility contains the brake oil pipe in the head part, thereby reducing the exposure of the oil pipe, improving the appearance of the head part, and protecting the oil pipe.

[0005] The above-mentioned invention sets a movable joint between the oil pipe and the oil cylinder, which may cause liquid leakage risk when connected through the movable joint, and has safety hazards. Content of the utility model

[0006] In order to reduce the risk of liquid leakage between the oil pipe and the oil cylinder, the present application provides an inner-wiring vertical cylinder oil brake mechanism and a bicycle.

[0007] In the first aspect, the inner-wiring vertical cylinder oil brake mechanism provided by the present application adopts the following technical scheme:

[0008] An inner-wiring vertical cylinder oil brake mechanism comprises:

[0009] The handlebar is horizontal;

[0010] The oil brake mechanism comprises an oil brake shell, an oil tank and an oil pipe directly connected with the oil tank are arranged inside the oil brake shell, a through hole for connecting the oil pipe is formed in the handlebar, and the oil brake shell covers the upper part of the through hole.

[0011] By adopting the technical scheme, the oil pipe extends along the handlebar inside through the perforation, reduces the exposure of the oil pipe, improves the appearance of the head part of the vehicle, protects the oil pipe, avoids damage of the external environment to the oil pipe, improves the safety and comfort of riding, the oil pipe and the oil tank are directly connected, the risk of oil leakage caused by other joint connections is greatly reduced, and the safety of the brake structure is improved.

[0012] Preferably, the oil brake shell is inclined away from one side of the handlebar and in line with the brake.

[0013] By adopting the technical scheme, the oil brake shell is inclined away from one side of the handlebar and in line with the brake, which not only makes the appearance of the whole vehicle more coordinated and beautiful, but also reduces wind resistance and improves riding efficiency. In addition, by inclining one side of the oil brake shell, the oil pipe can be completely wrapped inside the oil brake shell, reducing the possibility of oil pipe exposure, and facilitating the maintenance of the oil brake mechanism when the oil brake shell is disassembled.

[0014] Preferably, the oil tank is arranged in an arc shape near one side of the handlebar and is inclined away from the other side of the handlebar.

[0015] By adopting the technical scheme, the oil tank is arranged in an arc shape near one side of the handlebar and is inclined away from the other side of the handlebar, which can optimize the internal space layout of the oil tank, make the oil tank better adapt to the space inside the shell, reduce the shaking of the oil during driving, and improve the stability and reliability of the brake system.

[0016] Preferably, the oil brake shell is integrally formed and covers the oil tank and the oil pipe.

[0017] By adopting the technical scheme, the oil brake shell is integrally formed and covers the oil tank and the oil pipe, which can effectively improve the sealing and protection performance of the whole oil brake mechanism, avoid the influence of the external environment on the oil tank and the oil pipe, and prolong the service life. At the same time, the integrated design reduces the assembly link, improves the production efficiency and the reliability of the product.

[0018] Preferably, the oil brake shell is provided with an inspection opening.

[0019] By adopting the technical scheme, the oil brake shell is provided with an inspection opening, which can facilitate the inspection and maintenance of the oil tank and the oil pipe, improve the convenience and efficiency of maintenance, reduce the downtime caused by faults, and improve the user experience.

[0020] Preferably, the oil brake shell includes a main shell and a secondary shell, the main shell covers the oil tank, the secondary shell covers the oil pipe and the perforation, and the secondary shell is detachably connected with the main shell.

[0021] By adopting the technical scheme, the oil brake shell is arranged as the main shell and the secondary shell which are detachably connected, the secondary shell can be detached during use, the oil brake structure is convenient to maintain, and the convenience and efficiency of maintenance are improved.

[0022] Preferably, a sealing structure is arranged at the connection between the oil pipe and the oil tank to prevent oil leakage.

[0023] By adopting the technical scheme, the sealing structure is arranged at the connection between the oil pipe and the oil tank, which can effectively prevent oil leakage, improve the reliability and safety of the system, and avoid the risk of brake failure caused by oil leakage.

[0024] Preferably, the sealing structure comprises double sealing rings to form double sealing.

[0025] By adopting the technical scheme, the double sealing rings can form double sealing at the connection between the oil pipe and the oil tank, effectively prevent oil leakage, and improve the reliability and safety of the system.

[0026] Preferably, the oil pipe is made of high molecular material, which has better flexibility and pressure resistance.

[0027] By adopting the technical scheme, the oil pipe is made of high molecular material, which has better flexibility and pressure resistance, can adapt to more complex internal wiring of the handlebar column, reduces the oil flow resistance caused by vibration or bending, and improves the reliability and stability of the system.

[0028] In the second aspect, the application provides a bicycle, which comprises a frame, a wheel, and a seat, and is characterized in that the internal wiring vertical cylinder oil brake mechanism is any one of the first aspect.

[0029] In summary, the application has at least one of the following beneficial technical effects:

[0030] 1. The oil pipe extends along the inside of the handlebar through the perforation, reduces the exposure of the oil pipe, improves the appearance of the head part, protects the oil pipe, avoids damage to the oil pipe by the external environment, improves the safety and comfort of riding, and directly connects the oil pipe and the oil tank, greatly reduces the risk of oil leakage caused by other connectors, and improves the safety of the brake structure.

[0031] 2. The oil tank is arranged in an arc shape near the handlebar, and is arranged in an inclined manner away from the handlebar, which can optimize the internal space layout of the oil tank, make the oil tank better adapt to the space inside the shell, reduce the shaking of the oil during driving, and improve the stability and reliability of the brake system.

[0032] 3. The connection between the oil pipe and the oil tank is provided with a sealing structure, in particular a double sealing ring to form a double sealing, which significantly reduces the risk of oil leakage and enhances the reliability and stability of the system. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is a schematic structural diagram of an inner-wiring vertical cylinder oil brake mechanism of the present application.

[0034] Figure 2 is a sectional view of Figure 1

[0035] Figure 3 is a partial enlarged view of A. Figure 2

[0036] BRIEF DESCRIPTION OF DRAWINGS1. Handlebar; 11, perforation; 2, oil brake mechanism; 21, oil brake shell; 211, main shell; 212, secondary shell; 22, oil tank; 23, oil pipe; 24, sealing structure; 241, double sealing ring. DETAILED DESCRIPTION

[0037] The present application will be further described below in combination with the accompanying drawings. Figures 1-3 The present application will be further described below in combination with the accompanying drawings.

[0038] The present application discloses an inner-wiring vertical cylinder oil brake mechanism and a bicycle. Referring to Figure 1 , the inner-wiring vertical cylinder oil brake mechanism includes a handlebar 1 and an oil brake mechanism 2.

[0039] Referring to Figure 2 , the oil brake mechanism 2 includes an oil brake shell 21, an oil tank 22 arranged in the oil brake shell 21, and an oil pipe 23 directly connected with the oil tank 22. The handlebar 1 is provided with a perforation 11 for the oil pipe 23 to communicate, and the oil brake shell 21 covers the perforation 11. Through this design, the oil pipe 23 extends along the inside of the handlebar 1 through the perforation 11, reducing the exposure of the oil pipe 23, improving the aesthetics of the head part, and protecting the oil pipe 23 from external damage, improving the safety and comfort of riding. At the same time, the oil pipe 23 and the oil tank 22 are directly connected, greatly reducing the risk of oil leakage caused by other joints, and improving the safety of the brake structure.

[0040] ​Specifically, in one specific embodiment, the oil brake shell 21 includes a main shell 211 and a secondary shell 212. The main shell 211 covers the oil tank 22, and the secondary shell 212 covers the oil pipe 23 and the perforation 11. The secondary shell 212 is detachably connected to the main shell 211. The main shell 211 and the secondary shell 212 can be made of metal materials, such as aluminum alloy or stainless steel, to enhance structural strength and corrosion resistance. The secondary shell 212 can be made of plastic materials, such as ABS or polycarbonate, to reduce weight and cost. The connection between the main shell 211 and the secondary shell 212 can be achieved by screws, buckles or adhesives to ensure the firmness and sealing of the connection. The thickness of the main shell 211 is generally between 2mm and 4mm, and the surface can be anodized to increase wear resistance and aesthetics. The main shell 211 can be provided with reinforcing ribs to improve structural rigidity and vibration resistance.

[0041] The oil tank 22 is arranged in a circular arc shape near one side of the handlebar 1 and is arranged in an inclined manner away from the handlebar 1. This design can optimize the internal space layout of the oil tank 22, better adapt to the space inside the shell, reduce the shaking of the oil during driving, and improve the stability and reliability of the brake system. The material of the oil tank 22 can be selected as aluminum or copper alloy to ensure good heat dissipation performance and corrosion resistance. The capacity of the oil tank 22 can be adjusted according to actual needs, generally between 100ml and 200ml.

[0042] Referring to Figure 3 , the connection between the oil pipe 23 and the oil tank 22 is provided with a sealing structure 24 to prevent oil leakage. The sealing structure 24 can include a single-layer sealing ring or a multi-layer sealing ring, such as a double-layer sealing ring 241, to form a double sealing. The sealing ring can be made of rubber or silicone material to ensure good sealing performance and durability. The oil pipe 23 can be made of high molecular materials, such as polyurethane or nylon, to improve flexibility and pressure resistance. The diameter of the oil pipe 23 can be selected according to actual needs, generally between 4mm and 6mm.

[0043] Referring to Figure 2 , the oil brake shell 21 is arranged in an inclined manner away from one side of the handlebar 1, which is in line with the brake. This design not only makes the appearance of the whole vehicle more coordinated and beautiful, but also reduces wind resistance and improves riding efficiency. In addition, by designing the oil brake shell 21 to be inclined on one side, the oil pipe 23 can be completely wrapped inside the oil brake shell 21, reducing the possibility of oil pipe 23 being exposed, and facilitating the maintenance of the oil brake mechanism 2 when the oil brake shell 21 is detached.

[0044] In another specific embodiment, the oil brake shell 21 adopts an integrated molding design covering the oil tank 22 and the oil pipe 23. The oil brake shell 21 adopts a high-strength aluminum alloy material with a thickness generally between 2mm and 4mm, and the surface is treated by anodic oxidation to increase wear resistance and aesthetics. The oil brake shell 21 is internally provided with reinforcing ribs to improve structural rigidity and anti-vibration performance. The oil brake shell 21 is provided with an access hole, which can be circular or rectangular, and the size can be adjusted according to actual needs. The access hole can be arranged at the top or side of the oil brake shell 21 for easy operation. The cover of the access hole can be of magnetic type or screw type to ensure sealing and convenience.

[0045] By adopting the integrated molding design of the oil brake shell 21, the strength and sealing performance of the overall structure are improved, the assembly process is simplified, and the production efficiency is improved. The internal reinforcing rib design of the oil brake shell 21 increases the structural rigidity and anti-vibration performance, improves the stability and reliability of the brake system. The design of the access hole facilitates daily maintenance and improves the user experience. The direct connection design of the oil pipe 23 and the oil tank 22 reduces the risk of oil leakage and improves the safety of the brake structure. The overall design makes the appearance of the whole vehicle more coordinated and beautiful, reduces wind resistance, and improves riding efficiency.

[0046] The implementation principle of the inner-wiring vertical cylinder oil brake mechanism according to an embodiment of the present application is that the oil pipe 23 extends along the inside of the handlebar 1 through the perforation 11, reducing the exposure of the oil pipe 23, improving the aesthetics of the vehicle head part, and protecting the oil pipe 23 from external damage, improving the safety and comfort of riding. At the same time, the direct connection between the oil pipe 23 and the oil tank 22 greatly reduces the risk of oil leakage caused by other connectors, improving the safety of the brake structure.

[0047] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the basis of the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An in-cylinder oil brake mechanism characterized by: The utility model relates to a bicycle oil brake mechanism, including: Put the cross (1); Oil brake mechanism (2) including oil brake casing (21), oil tank (22) are arranged inside oil brake casing (21) and the oil pipe (23) directly connected with oil tank (22), the perforation (11) of the oil pipe (23) is opened in the cross (1) and is communicated, and oil brake casing (21) covers the perforation (11) above.

2. The in-cylinder oil brake mechanism according to claim 1, characterized by: The oil brake casing (21) is inclined to be arranged away from the side of the cross (1), and is in line with the brake.

3. The in-cylinder oil brake mechanism according to claim 1, characterized by: The oil tank (22) is arranged as a circular arc near the side of the cross (1), and is inclined to be arranged away from the side of the cross (1).

4. The in-cylinder oil brake mechanism according to claim 1, characterized by: The oil brake casing (21) is integrally formed and covers the oil tank (22) and the oil pipe (23).

5. The in-cylinder oil brake mechanism according to claim 4, characterized by: The oil brake casing (21) is provided with an access hole.

6. The in-cylinder oil brake mechanism according to claim 1, characterized by: The oil brake casing (21) includes a main casing (211) and a secondary casing (212), the main casing covers the oil tank (22), the secondary casing (212) covers the oil pipe (23) and the perforation (11), and the secondary casing (212) is detachably connected with the main casing (211).

7. The in-cylinder oil brake mechanism according to claim 1, characterized by: The connecting part of the oil pipe (23) and the oil tank (22) is provided with a sealing structure (24) to prevent oil leakage.

8. The in-cylinder oil brake mechanism according to claim 7, characterized by: The sealing structure (24) includes a double-layer sealing ring (241) to form double sealing.

9. The in-line cable brake mechanism of claim 1, wherein: The oil pipe (23) is made of high molecular material and has better flexibility and pressure resistance.

10. A bicycle characterized by: The bicycle includes a frame, a wheel and a seat, characterized in that the bicycle comprises the inner-wiring vertical cylinder oil brake mechanism according to any one of claims 1-9.