Anti-blocking and anti-bonding conveying device in phosphate fertilizer production process
By designing a conveyor device that prevents clogging and adhesion, the problems of wet material particles sticking to the conveyor belt and the screw conveyor clogging in phosphate fertilizer production have been solved, achieving convenient cleaning and efficient material conveying.
Patent Information
- Application Number
- CN202520244473.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-17
AI Technical Summary
In existing phosphate fertilizer production processes, superphosphate tends to stick to the conveyor belt and cause blockage of the screw conveyor discharge hole, making cleaning inconvenient.
A clog-proof and adhesion-proof conveying device was designed, including a first conveyor and a second conveyor. By setting up components such as a dry powder silo, a rotary drum granulator, and a screw conveyor, and utilizing a material leveling crossbar and a detachable bottom plate and side plate structure, wet material is prevented from sticking to the conveyor belt. The detachable side plate cleans calcium phosphate particles on the screw blades, thus avoiding blockage.
It effectively prevents wet material particles from sticking to the conveyor belt, simplifies the cleaning process, avoids clogging of the screw conveyor, and improves production efficiency.
Smart Images

Figure CN223687396U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of phosphate fertilizer production, and specifically relates to a conveying device with anti-blocking and anti-sticking in a phosphate fertilizer production process. BACKGROUND
[0002] Phosphate fertilizer refers to fertilizer mainly containing phosphorus element. Phosphorus is one of the essential nutrients for plant growth and plays a vital role in plant growth and development. Superphosphate is a kind of phosphate fertilizer, which is mainly prepared by the reaction of phosphoric acid and calcium salt. The main component of superphosphate is dicalcium phosphate, which contains a certain amount of free phosphoric acid. In addition, it also contains gypsum, which makes it have the function of improving soil structure.
[0003] In the existing superphosphate granulation process, the moisture content of the drum granulation discharge is more than 20%, which is easy to adhere to the conveying belt. Not only the shape of the formed calcium particles is damaged, but also the belt is not easy to clean. In addition, in the process of conveying and loading of superphosphate in the screw machine, the material is easy to block the discharge hole of the screw machine, and the screw machine is generally integral, so it is not convenient to clean the blocked material. SUMMARY
[0004] The utility model discloses a conveying device with anti-blocking and anti-sticking in a phosphate fertilizer production process to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a conveying device with anti-blocking and anti-sticking in a phosphate fertilizer production process, comprising a first conveying part, the output side bottom of the first conveying part is provided with a second conveying part;
[0006] The top of the first conveying part and the second conveying part is provided with a dry powder bin and a drum granulator;
[0007] The output side bottom of the second conveying part is provided with a spiral conveyor, wherein the spiral conveyor comprises a driving part and a conveying bin;
[0008] The conveying bin comprises a bottom plate, two side plates, two outer plates, a top plate and a discharge pipe, and the top plate is fixedly connected with a feeding hopper.
[0009] Preferably, the angle formed between the first conveying part and the second conveying part is 120-160 degrees.
[0010] Preferably, the bottom of each of the two side plates is formed with a first extension plate, and the two sides of the bottom plate are formed with a second extension plate. The first extension plate and the second extension plate on one side are detachably fixed.
[0011] Preferably, the bottom of the bottom plate is formed with a protrusion, the top of the protrusion is formed with an arc-shaped groove, the side of each of the two side plates is formed with a triangular block, and a conveying channel is formed between the two triangular blocks and the arc-shaped groove.
[0012] Preferably, the driving member comprises a rotating shaft, and the shaft body of the rotating shaft extends out of the outer plate on both sides.
[0013] The shaft body of the rotating shaft is fixed with a spiral blade, and the spiral blade is matched with the conveying channel.
[0014] The side of the outer plate is fixed with a support frame, the top end of the support frame is fixed with a support bearing, and the inner ring of the support bearing is fixed with the shaft body of the rotating shaft.
[0015] The outer side of the outer plate is provided with a support table, the top end of the support table is fixed with a motor, and the output end of the motor is fixed with the end of the rotating shaft.
[0016] Preferably, the top of the first conveying member is provided with a material uniformizing cross rod, and the material uniformizing cross rod is located on the side of the dry powder bin facing the rotary drum granulator.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] The conveying device has the advantages of anti-blocking and anti-sticking, and the first conveying member and the second conveying member separate the dry powder bin. The controller controls the opening of the material valve at the bottom of the dry powder bin. The mineral dry powder falls through the pipeline at the bottom of the dry powder bin to the conveying belt of the first conveying member and moves along with the conveying belt. After the mineral dry powder on the conveying belt of the first conveying member is flattened by the material uniformizing cross rod, the mineral dry powder falls uniformly onto the conveying belt of the second conveying member and moves upwards along with the conveying belt. The controller controls the opening of the material valve on the rotary drum granulator. The wet material particles discharged from the rotary drum granulator fall onto the mineral dry powder. In this way, the wet material particles discharged from the rotary drum granulator are isolated from the conveying belt of the second conveying member, thereby effectively preventing the wet material particles from being adhered to and stuck to the conveying belt of the second conveying member.
[0019] Meanwhile, the detachable and fixed bottom plate and side plate are arranged. When the calcium phosphate particles adhered to the spiral blade need to be treated to prevent the calcium phosphate particles from blocking the conveying channel, the bottom plate or the side plate on one side is disassembled, and then the calcium phosphate particles adhered to the spiral blade are cleaned to prevent the spiral conveyor from being blocked and to facilitate cleaning. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 It is a schematic diagram of the overall structure of the present application.
[0021] Fig. 2 It is a half-sectional view of the spiral conveyor of the present application.
[0022] In the diagram: 1. First conveyor; 2. Second conveyor; 3. Dry powder silo; 4. Rotary drum granulator; 5. Screw conveyor; 501. Base plate; 502. Side plate; 503. Feed hopper; 504. Outer plate; 505. Rotating shaft; 506. Support frame; 507. Support bearing; 508. Motor; 6. Scale bar. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] This solution is a post-processing stage in the phosphate fertilizer production process, used to convey granulated calcium phosphate particles for subsequent screening and packaging.
[0025] like Figs. 1-2 As shown, this utility model provides a technical solution: a conveying device for phosphate fertilizer production processes that prevents clogging and adhesion, including a first conveying component 1, and a second conveying component 2 disposed at the bottom of the output side of the first conveying component 1. It is understood that... Fig. 1 The diagram shows the conveyor, which consists of a motor, a rotating shaft, and a conveyor belt. This is existing technology and will not be described in detail in this solution.
[0026] A dry powder bin 3 and a rotary drum granulator 4 are distributed on the top of the first conveyor 1 and the second conveyor 2. The dry powder bin 3 contains mineral dry powder, calcium phosphate raw material, binder and other additives are mixed evenly in a certain proportion and then granulated by the rotary drum granulator 4.
[0027] To prevent the dry mineral powder from falling along the conveyor belt of the second conveyor 2 under its own gravity, in this scheme, the angle formed between the first conveyor 1 and the second conveyor 2 is 120-160 degrees, preferably 150 degrees.
[0028] In order to ensure that the dry mineral powder can be evenly spread on the conveyor belt of the second conveyor 2, in this solution, a uniform material bar 6 is provided on the top of the first conveyor 1. The uniform material bar 6 is located on the side of the dry powder bin 3 facing the rotary drum granulator 4 and is located directly above the conveyor belt of the first conveyor 1.
[0029] Specifically, the controller controls the opening of the material valve at the bottom of the dry powder bin 3, and the dry powder falls through the pipeline at the bottom of the dry powder bin 3 to the conveying belt of the first conveying member 1, and moves along with the conveying belt. After the dry powder on the conveying belt of the first conveying member 1 is flattened by the material uniformizing cross bar 6, the dry powder falls onto the conveying belt of the second conveying member 2 and moves upward along with the conveying belt. The controller controls the opening of the material valve on the rotary drum granulator 4, and the wet material particles discharged from the rotary drum granulator 4 fall onto the dry powder. In this way, since the wet material is isolated from the conveying belt of the second conveying member 2, the wet material particles discharged from the rotary drum granulator 4 can be effectively prevented from being adhered to the conveying belt of the second conveying member 2.
[0030] A spiral conveyor 5 for transporting calcium phosphate particles is arranged at the bottom of the output side of the second conveying member 2. As shown in Fig. 2 the spiral conveyor 5 includes a driving member and a conveying bin. The conveying bin includes a bottom plate 501, two side plates 502, two outer plates 504, a top plate, and a discharge pipe. The top plate has a feeding hopper 503 fixedly connected at the top thereof. The calcium phosphate particles conveyed by the conveying belt of the second conveying member 2 fall into the feeding hopper 503.
[0031] In the present scheme, the bottom of each of the two side plates 502 is formed with a first extension plate, and the two sides of the bottom plate 501 are formed with second extension plates. The first extension plate and the second extension plate on one side are detachably fixed. The detachable fixing mode can be bolt connection. A protrusion is formed at the bottom of the bottom plate 501, and an arc-shaped groove is formed at the top of the protrusion. Triangular blocks are formed on the side surfaces of the two side plates 502, so that a conveying channel is formed between the two triangular blocks and the arc-shaped groove.
[0032] The driving member includes a rotating shaft 505, the two sides of the shaft body of the rotating shaft 505 extend out of the outer plates 504. Helical blades are fixedly connected to the shaft body of the rotating shaft 505, and the helical blades are matched with the conveying channel. Support frames 506 are fixedly connected to the side surfaces of the outer plates 504. Support bearings 507 are fixedly connected to the top ends of the support frames 506. The inner ring of the support bearing 507 is fixedly connected to the shaft body of the rotating shaft 505. Compared with the support bearing 507 of the traditional spiral conveyor which is integrally connected to the outer plate 504, the connection mode of the present scheme is more convenient for the maintenance of the spiral conveyor. A support table is arranged outside the outer plate 504. A motor 508 is fixedly connected to the top end of the support table, and the output end of the motor 508 is fixedly connected to the end of the rotating shaft 505. When the controller controls the motor 508 to start, the motor 508 drives the rotating shaft 506 to rotate. Under the driving of the helical blades, the calcium phosphate particles move transversely along the conveying channel until they are discharged from the discharge pipe.
[0033] When the calcium phosphate particles adhered to the spiral blade need to be treated to prevent the calcium phosphate particles from blocking the conveying channel, the bottom plate 501 or the side plate 502 on one side is disassembled, and then the calcium phosphate particles adhered to the spiral blade are cleaned to prevent the spiral conveyor 5 from being blocked and to achieve the purpose of convenient cleaning.
[0034] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended embodiments and their equivalents.
Claims
1. A conveying device with anti-blocking and anti-sticking in the production process of phosphate fertilizer, comprising a first conveying member (1), characterized in that: The output side bottom of the first conveying part (1) is provided with a second conveying part (2); The top of the first conveying part (1) and the second conveying part (2) is provided with a dry powder bin (3) and a rotary drum granulator (4); The output side bottom of the second conveying part (2) is provided with a spiral conveyor (5), wherein the spiral conveyor (5) comprises a driving part and a conveying bin; The conveying bin comprises a bottom plate (501), two side plates (502), two outer plates (504), a top plate and a discharge pipe, and the top plate is fixedly connected with a feeding hopper (503) on the top.
2. The conveying device with anti-blocking and anti-sticking in the phosphorus fertilizer production process according to claim 1, characterized in that: The angle formed between the first conveying part (1) and the second conveying part (2) is 120-160 degrees.
3. The anti-clogging and anti-sticking conveying device in the phosphorus fertilizer production process according to claim 1, characterized in that: The bottom of each of the two side plates (502) is formed with a first extension plate, and the two sides of the bottom plate (501) are formed with second extension plates, and the first extension plate and the second extension plate on one side are detachably fixed.
4. The conveying device with anti-blocking and anti-sticking in the phosphorus fertilizer production process according to claim 3, characterized in that: The bottom plate (501) is formed with a protrusion on the bottom, and the top of the protrusion is formed with an arc-shaped groove, and the side surface of each of the two side plates (502) is formed with a triangular block, and a conveying channel is formed between the two triangular blocks and the circular groove.
5. The anti-clogging and anti-sticking conveying device in the phosphorus fertilizer production process according to claim 4, characterized in that: The driving part comprises a rotating shaft (505), and the shaft bodies on both sides of the rotating shaft (505) extend out of the outer plates (504); The shaft body of the rotating shaft (505) is fixedly connected with a spiral blade, and the spiral blade is matched with the conveying channel; The side surface of the outer plate (504) is fixedly connected with a support frame (506), and the top end of the support frame (506) is fixedly connected with a support bearing (507), and the inner ring of the support bearing (507) is fixedly connected with the shaft body of the rotating shaft (505); The outer side of the outer plate (504) is provided with a support table, and the top end of the support table is fixedly connected with a motor (508), and the output end of the motor (508) is fixedly connected with the end of the rotating shaft (505).
6. The anti-clogging and anti-sticking conveying device in the phosphorus fertilizer production process according to claim 1, characterized in that: The top of the first conveying part (1) is provided with a material uniformizing cross rod (6), and the material uniformizing cross rod (6) is located on the side of the dry powder bin (3) facing the rotary drum granulator (4).