Mattress stacking machine
By designing a mattress stacking machine, which utilizes conveyor belts and automated structures to achieve efficient mattress stacking, the problems of high labor intensity in manual stacking and high cost of automated machinery are solved, resulting in a low-cost and high-efficiency mattress stacking effect.
Patent Information
- Application Number
- CN202520337053.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing mattress stacking methods suffer from high manual labor intensity, low efficiency, and high cost of automated machinery.
A mattress stacking machine was designed, comprising a conveyor belt, fixing blocks, a U-shaped frame, gears, connecting arms, pressure sensors, and a controller. Through the cooperation of these structures, the mattresses are stacked automatically, reducing labor intensity and improving stacking efficiency.
It enables efficient automatic stacking of mattresses, reducing labor intensity and usage costs, and features a simple structure and low cost.
Smart Images
Figure CN223687648U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bed mattress stacking technical field, more specifically, relate to a bed mattress stacking machine. BACKGROUND
[0002] Bed mattress is for guaranteeing that consumer obtains health and comfortable sleep and uses between the body and the bed article. Bed mattress material is various, and the bed mattress made of different materials can bring different sleep effects to people.
[0003] In order to facilitate the storage or transportation of bed mattress, manufacturers generally stack bed mattress from bottom to top, and the existing bed mattress stacking is mainly divided into manual and mechanical two ways, manual stacking mainly relies on manual lifting and stacking bed mattress, and the labor intensity is relatively large, and the stacking efficiency is relatively low, and mechanical stacking mainly relies on automatic machinery to stack bed mattress, although the stacking efficiency is high, but the overall cost is expensive, and the maintenance is relatively complicated, causing the use cost to be also very high.
[0004] In view of this, we propose a bed mattress stacking machine. UTILITY MODEL CONTENTS
[0005] 1. Technical problem to be solved
[0006] The utility model aims at providing a bed mattress stacking machine to solve the problem that the existing bed mattress stacking mode is mainly divided into manual and mechanical two ways in the above background art, manual exists high pulling intensity, low work efficiency, and automatic machinery exists expensive cost, high use cost.
[0007] 2. Technical scheme
[0008] A kind of bed mattress stacking machine, including rack, the transmission belt is arranged in the inside of rack, and fixed block is fixedly arranged on the outside of rack, the U-shaped frame is movably arranged in the lower side of fixed block, the movable block is arranged in the inside of U-shaped frame, the toothed plate is fixedly arranged on the both sides of movable block, and the installation rod is rotatably arranged in the inside of U-shaped frame on the both sides of movable block, the gear is fixedly arranged on the outside of two groups of installation rod, the gear is engaged with toothed plate, and the connecting arm is fixedly arranged on the outside of gear, the L-shaped block is fixedly arranged on the outside of connecting arm, the pressure sensor is arranged on the upper side of L-shaped block, the controller that butt joints pressure sensor is arranged on the upper side of fixed block, and the reciprocating mechanism that butt joints U-shaped frame is arranged on the lower side of fixed block.
[0009] Preferably, the reciprocating mechanism includes two groups of installation cylinders arranged on the lower side of fixed block, the telescopic rod is movably inserted in the inside of two groups of installation cylinders, the telescopic rod is movably penetrated installation cylinder and extends to the outside, and the connecting block is fixedly arranged on the outside of telescopic rod end and located on the outside of installation cylinder portion, the connecting block is fixedly connected to U-shaped frame.
[0010] Preferably, a spring is arranged inside the mounting cylinder, one end of the spring is connected to the mounting cylinder, and the other end of the spring is connected to the telescopic rod.
[0011] Preferably, a fixed frame is fixedly arranged inside the U-shaped frame, a threaded rod is rotatably arranged inside the fixed frame, a threaded block is threadedly sleeved outside the threaded rod, a moving block is fixedly arranged outside the threaded block, the moving block is fixedly connected to the movable block, and a motor is fixedly arranged outside the fixed frame, and a power end of the motor is movably penetrated through the fixed frame and fixedly connected to the threaded rod.
[0012] Preferably, a mounting groove is formed in the upper side of the rack, an electric push rod is arranged inside the mounting groove, one end of the electric push rod is connected to the mounting groove, and the other end of the electric push rod is connected with a push plate.
[0013] Preferably, a limiting groove for the butt joint threaded block is formed in each side of the fixed frame, and the threaded block is limited to slide in the limiting groove.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1. The utility model discloses a mattress stacking device, which comprises a fixed block, a U-shaped frame, a gear, a connecting arm, an L-shaped block, a pressure sensor, a controller, a toothed plate and the like.
[0017] 2. The utility model discloses a mattress stacking device, which comprises a fixed block, a U-shaped frame, a gear, a connecting arm, an L-shaped block, a pressure sensor, a controller, a toothed plate and the like. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the local side section of the utility model;
[0020] Figure 3 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the local disassembly of the utility model;
[0022] Figure 5 It is a schematic diagram of the utility model reciprocating mechanism section;
[0023] Figure 6 It is a schematic diagram of the utility modelFigure 4 Structure enlarged schematic view at middle A;
[0024] Label explanation in the figure: 1 frame, 2 conveyor belt, 3 fixed block, 31 U-shaped frame, 4 mounting rod, 5 gear, 6 connecting arm, 7 L-shaped block, 8 pressure sensor, 9 controller, 10 movable block, 11 toothed plate, 12 connecting block, 13 mounting cylinder, 14 spring, 15 telescopic rod, 16 fixed frame, 17 threaded rod, 18 threaded block, 19 moving block, 20 motor, 21 mounting groove, 22 electric push rod, 23 push plate. DETAILED DESCRIPTION
[0025] In the description of the utility model, it is necessary to understand that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the utility model.
[0026] In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise explicitly specified and limited.
[0027] In the description of the utility model, it should be pointed out that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be understood broadly, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be connected inside two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0028] Please refer to Figures 1-6 , the utility model provides a technical scheme:
[0029] The utility model provides a kind of mattress stacker, including rack 1, conveyer belt 2 is provided in the inside of rack 1, and fixed block 3 is fixedly arranged outside rack 1, U type frame 31 is movably arranged in the lower side of fixed block 3, U type frame 31 inside is provided with movable block 10, movable block 10 both sides are fixedly provided with toothed plate 11, and U type frame 31 inside is rotatably provided with mounting rod 4 on the both sides of movable block 10, two groups of mounting rod 4 outside are fixedly provided with gear 5, gear 5 is engaged with toothed plate 11, and gear 5 outside is fixedly provided with connecting arm 6, connecting arm 6 outside is fixedly provided with L type block 7, L type block 7 upper side is provided with pressure sensor 8, fixed block 3 upper side is provided with the controller 9 of butt joint pressure sensor 8, and fixed block 3 lower side is provided with reciprocating mechanism of butt joint U type frame 31, two groups of L type block 7 can hold the both sides of mattress, by reciprocating mechanism, mattress can be sent to the supporting plate stably, while in the process of mattress moving down, by controller 9 control two groups of L type block 7 rotate to both sides, more conveniently stack mattress.
[0030] Specifically, the reciprocating mechanism includes two groups of mounting cylinders 13 arranged on the lower side of the fixed block 3, two groups of mounting cylinders 13 are movably inserted with telescopic rods 15 inside, the telescopic rods 15 movably penetrate the mounting cylinders 13 and extend to the outside, and the telescopic rods 15 outside ends are fixedly provided with connecting blocks 12 on the outside of the mounting cylinders 13, the connecting blocks 12 are fixedly connected to the U-shaped frame 31, the mounting cylinders 13 and the fixed block 3, and the telescopic rods 15 and the connecting blocks 12 are all mounted and fixed by a plurality of bolts, and the mounting cylinders 13 and the telescopic rods 15 can be disassembled and replaced in the later use.
[0031] Further, the mounting cylinder 13 inside is provided with a spring 14, one end of the spring 14 is connected to the mounting cylinder 13, and the other end of the spring 14 is connected to the telescopic rod 15, the spring 14 does not deform in the initial state, when the L-shaped block 7 is forced to move downward, it can drive the connecting block 12 and the telescopic rod 15 to move downward, the telescopic rod 15 can stretch the spring 14 when it moves downward, so that the spring 14 deforms, when the mattress is separated from the L-shaped block 7, the elastic potential energy of the spring 14 is released, which can drive the telescopic rod 15 to move to the inside of the mounting cylinder 13, thereby conveniently driving the L-shaped block 7 to move back to the original position.
[0032] It is worth mentioning that the U-shaped frame 31 inside is fixedly provided with a fixed frame 16, the fixed frame 16 inside is rotatably provided with a threaded rod 17, the threaded rod 17 outside is threadedly sleeved with a threaded block 18, the threaded block 18 outside is fixedly provided with a moving block 19, the moving block 19 is fixedly connected to the movable block 10, and the fixed frame 16 outside is fixedly provided with a motor 20, the motor 20 power end movably penetrates the fixed frame 16 and is fixedly connected to the threaded rod 17, by adjusting the motor 20 power end to rotate in different directions, it can conveniently drive the connecting arm 6 to rotate in different directions, while ensuring the stability of mattress stacking, it improves the convenience of mattress stacking.
[0033] Notable is that the rack 1 is provided with a mounting groove 21 on the upper side, an electric push rod 22 is arranged in the inner side of the mounting groove 21, one end of the electric push rod 22 is connected to the mounting groove 21, and the other end of the electric push rod 22 is connected with a push plate 23, and the electric push rod 22 can be turned on through an external power supply, so that the mattress can be conveniently pushed off from the conveying belt 2, and the operation convenience is improved.
[0034] In addition, the fixed frame 16 is provided with a limiting groove for the butt joint threaded block 18 on both sides, the threaded block 18 is limited to slide in the limiting groove, the limiting groove can limit the threaded block 18, so that when the threaded rod 17 rotates, the threaded block 18 can be driven to move vertically up and down, thereby conveniently driving the movable block 10 and the toothed plate 11 to move vertically up and down.
[0035] Working principle: first, the mattress is conveyed to a suitable position through the conveying belt 2, then the electric push rod 22 is turned on through an external power supply to drive the push plate 23 to move, the push plate 23 can push the mattress, and the mattress is pushed to the upper side of the L-shaped block 7, at this time, the L-shaped block 7 and the U-shaped frame 31 are driven to move downward by the weight of the mattress itself, so that the telescopic rod 15 moves outward of the mounting cylinder 13 and stretches the spring 14, and at the same time, when the mattress is pushed to the upper side of the L-shaped block 7, the pressure sensor 8 is extruded, the pressure sensor 8 transmits information to the controller 9, the controller 9 turns on the motor 20, the motor 20 drives the threaded rod 7 to move, at this time, the threaded block 18 sleeved on the outer side of the threaded rod 17 moves downward along the threaded rod 17, the threaded block 18 drives the toothed plate 11 to move when moving, the toothed plate 11 drives the gear 5 and the mounting rod 4 to rotate, so that the mattress can be placed on the tray, and when the mattress is placed down, the U-shaped frame 31 and the L-shaped block 7 can be driven to move upward and reset by the rebound force of the spring 14, so that the reciprocating stacking of the mattress is realized.
[0036] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A mattress stacker comprising a frame (1), characterized in that: The rack (1) is provided with a conveyor belt (2) on the inner side, and a fixed block (3) is fixedly arranged on the outer side of the rack (1), a U-shaped frame (31) is movably arranged on the lower side of the fixed block (3), a movable block (10) is arranged on the inner side of the U-shaped frame (31), a toothed plate (11) is fixedly arranged on both sides of the movable block (10), and a mounting rod (4) is rotatably arranged on the inner side of the U-shaped frame (31) on both sides of the movable block (10), a gear (5) is fixedly arranged on the outer side of the two groups of mounting rods (4), the gear (5) is engaged with the toothed plate (11), a connecting arm (6) is fixedly arranged on the outer side of the gear (5), an L-shaped block (7) is fixedly arranged on the outer side of the connecting arm (6), a pressure sensor (8) is arranged on the upper side of the L-shaped block (7), a controller (9) is arranged on the upper side of the fixed block (3) and is connected with the pressure sensor (8), and a reciprocating mechanism is arranged on the lower side of the fixed block (3) and is connected with the U-shaped frame (31).
2. A mattress stacker according to claim 1, characterized in that: The reciprocating mechanism comprises two groups of mounting cylinders (13) arranged on the lower side of the fixed block (3), and a telescopic rod (15) is movably inserted into the inner side of each mounting cylinder (13), the telescopic rod (15) movably penetrates the mounting cylinder (13) and extends to the outer side, a connecting block (12) is fixedly arranged on the outer side end of the telescopic rod (15) and on the outer side of the mounting cylinder (13), and the connecting block (12) is fixedly connected to the U-shaped frame (31).
3. A mattress stacker according to claim 2, wherein: A spring (14) is arranged on the inner side of the mounting cylinder (13), one end of the spring (14) is connected to the mounting cylinder (13), and the other end of the spring (14) is connected to the telescopic rod (15).
4. A mattress stacker according to claim 1, characterized in that: A fixed frame (16) is fixedly arranged on the inner side of the U-shaped frame (31), a threaded rod (17) is rotatably arranged in the fixed frame (16), a threaded block (18) is threadedly sleeved on the outer side of the threaded rod (17), a moving block (19) is fixedly arranged on the outer side of the threaded block (18), the moving block (19) is fixedly connected to the movable block (10), and a motor (20) is fixedly arranged on the outer side of the fixed frame (16), and a power end of the motor (20) is movably connected to the threaded rod (17) through the fixed frame (16).
5. A mattress stacker according to claim 1, characterized in that: An installation groove (21) is formed on the upper side of the rack (1), an electric push rod (22) is arranged in the installation groove (21), one end of the electric push rod (22) is connected to the installation groove (21), and the other end of the electric push rod (22) is connected with a push plate (23).
6. A mattress stacker according to claim 4, wherein: Limiting grooves are formed on both sides of the fixed frame (16) and are connected with the threaded blocks (18), and the threaded blocks (18) slide in the limiting grooves.